Performance Assessment of a Heat Recovery Unit Utilizing Turbine with Variable Inlet Guide Vanes Configuration for Application in Passenger Vehicles

This study explores the potentials of employing an Organic Rankine Cycle (ORC) system with variable inlet guide vanes (VIV) turbine geometry designed on a GT-Suite platform for effective exhaust heat recovery (EHR) application onboard passenger vehicles. The ORC model simulation was based on vehicle speed mode using R245fa as working fluid to assess the thermal performance of the ORC system when utilizing modified turbine geometry. Interestingly, the model achieved a very improved performance in contrast to the model without a modified turbine configuration. The results revealed the average 2.32 kW ORC net output, 4.93% thermal efficiency, 6.1% mechanical efficiency, and 5.0% improved brake specific fuel consumption (BSFC) for the developed model. As determined by the performance indicators, these promising results from the model study show the prospect of EHR technology application in the transportation sector for reduction in exhaust emissions and fuel savings.

Effect of Inlet Guide Vanes on the Performance of Small Axial Flow Fan

Effects of the inlet guide vanes on the static characteristics, aerodynamic noise and internal flow characteristics of a small axial flow fan are studied in this work. The inlet guide vanes with different outlet angle are designed, which are mounted on the casing and located at the upstream of the impeller of the prototype fan. Both steady and unsteady flow simulations arc performed. The steady flow is simulated by the calculations of Navier-Stokes equa- tions coupled with RNG k-epsilon turbulence model, while the unsteady flow is computed with large eddy simu- lation. According to the theoretical analysis, the inlet guide vanes with outlet angle of 60° are regarded as the op- timal inlet guide vanes. The static characteristic experiment is carried out in a standard test rig and the aerody- namic noise is tested in a semi-anechoic room. Then, performances of the fan with optimal inlet guide vanes are compared with those of the prototype fan. The results show that there is reasonable agreement between the simu- lation results and the experimental data. It is found that the static characteristics of small axial flow fan is im- proved obviously after installing the optimal inlet guide vanes. Meanwhile, the optimal inlet guide vanes have effect on reducing noise at the near field, but have little effect on the noise at the far field.

Influence of axial distance on pre-whirl regulation by the inlet guide vanes for a centrifugal pump

The valuation of the hydraulic performance of a centrifugal pump with pre-whirl regulation of the inlet guide vanes was studied experimentally by varying the pre-whirl angle from -60° to 60° with distances between the inlet guide vanes and the impeller inlet of 280 mm, 380 mm and 460 mm. The efficiency-flow curves and the characteristic curves were obtained for the pump for various operation conditions. The experiment results demonstrated that the pre-whirl regulation widened the high efficiency zone and improved the hydraulic performance for off-design conditions with the proper pre-whirl angle. The axial distance between the inlet guide vanes and the impeller inlet influenced the pre-whirl regulation effect of the inlet guide vanes with the best pre-whirl regulation effect obtained for an axial distance of 380 mm. These results showed that an appropriate axial distance between the inlet guide vanes and the impeller inlet can improve the fluid flow at the impeller entrance with pre-whirl regulation for centrifugal pumps.

Automatic Efficiency Optimization of an Axial Compressor with Adjustable Inlet Guide Vanes

The inlet attack angle of rotor blade reasonably can be adjusted with the change of the stagger angle of inlet guide vane (IGV); so the efficiency of each condition will be affected. For the purpose to improve the efficiency, the DSP (Digital Signal Processor) controller is designed to adjust the stagger angle of IGV automatically in order to optimize the efficiency at any operating condition. The A/D signal collection includes inlet static pressure, outlet static pressure, outlet total pressure, rotor speed and torque signal, the efficiency can be calculated in the DSP, and the angle signal for the stepping motor which control the IGV will be sent out from the D/A. Experimental investigations are performed in a three-stage, low-speed axial compressor with variable inlet guide vanes. It is demonstrated that the DSP designed can well adjust the stagger angle of IGV online, the efficiency under different conditions can be optimized. This establishment of DSP online adjustment scheme may provide a practical solution for improving performance of multi-stage axial flow compressor when its operating condition is varied.

Thermodynamic Performance Analysis of E/F/H-Class Gas Turbine Combined Cycle with Exhaust Gas Recirculation and Inlet/Variable Guide Vane Adjustment under Part-Load Conditions

Exhaust gas recirculation control(EGRC),an inlet air heating technology,can be utilized in combination with inlet/variable guide vane control(IGV/VGVC) and fuel flow control(FFC) to regulate the load,thereby effectively improving the part-load(i.e.,off-design) performance of the gas turbine combined cycle(GTCC).In this study,the E-,F-,and H-Class EGR-GTCC design and off-design system models were established and validated to perform a comparative analysis of the part-load performance under the EGR-IGV-FFC and conventional IGV-FFC strategies in the E/F/H-Class GTCC.Results show that EGR-IGV-FFC has considerable potential for the part-load performance enhancement and can show a higher combined cycle efficiency than IGV-FFC in the E-,F-,and H-Class GTCCs.However,the part-load performance improvement in the corresponding GTCC was weakened for the higher class of the gas turbine because of the narrower load range of EGR action and the deterioration of the gas turbine performance.Furthermore,EGR-IGV-FFC was inferior to IGV-FFC in improving the performance at loads below 50% for the H-Class GTCC.The results obtained in this paper could help guide the application of EGR-IGV-FFC to enhance the part-load performance of various classes of GTCC systems.

Leading Edge Film Cooling Enhancement for an Inlet Guide Vane with Fan-Shaped Holes

This paper describes the improvement of leading edge film cooling effectiveness for a turbine inlet guide vane by using fan-shaped film cooling holes. The modification details are presented in comparison with the base-line configuration of cylindrical holes. Numerical simulations were carried out for the base-line and modified configurations by using CFX, in which the k-ε turbulence model and scalable wall function were chosen. Contours of adiabatic film cooling effectiveness on the blade surfaces and span-wise distributions of film cooling effectiveness downstream the rows of cooling holes interested for the different cooling configurations were compared and discussed. It is showed that with the use of fan-shaped cooling holes around the leading edge, the adiabatic film cooling effectiveness can be enhanced considerably. In comparison with the cylindrical film cooling holes, up to 40% coolant mass flow can be saved by using fan-shaped cooling holes to obtain the comparable film cooling effectiveness for the studied inlet guide vane.

Investigations on an Axial Flow Fan Stage subjected to Circumferential Inlet Flow Distortion and Swirl

The combined effects of swirl and circumferential inlet flow distortion on the flow field of an axial flow fan stage are reported in this paper. The study involves measurements at the inlet of the rotor and exit of the rotor and stator at design and off design now conditions. The study indicated that at the design flow condition, swirl had caused deterioration of the performance in addition to that caused by distortfou. Pressure rise imparted in the distortion zone is higher than in the free zone. The attenuation of distortion is high in the presence of swirl.

Improvement of part-load performance of gas turbine by adjusting compressor inlet air temperature and IGV opening

A novel adjusting method for improving gas turbine(GT)efficiency and surge margin(SM)under partload conditions is proposed.This method adopts the inlet air heating technology,which uses the waste heat of lowgrade heat source and the inlet guide vane(IGV)opening adjustment.Moreover,the regulation rules of the compressor inlet air temperature and the IGV opening are studied comprehensively to optimize GT performance.A model and calculation method for an equilibrium running line is adopted based on the characteristic curves of the compressor and turbine.The equilibrium running lines calculated through the calculation method involve three part-load conditions and three IGVopenings with different inlet air temperatures.The results show that there is an optimal matching relationship between IGV opening and inlet air temperature.For the best GT performance of a given load,the IGV could be adjusted according to inlet air temperature.In addition,inlet air heating has a considerable potential for the improvement of part-load performance of GT due to the increase in compressor efficiency,combustion efficiency,and turbine efficiency as well as turbine inlet temperature,when inlet air temperature is lower than the optimal value with different IGV openings.Further,when the IGV is in a full opening state and an optimal inlet air temperature is achieved by using the inlet air heating technology,GT efficiency and SM can be obviously higher than other IGVopenings.The IGV can be left unadjusted,even when the load is as low as 50%.These findings indicate that inlet air heating has a great potential to replace the IGV to regulate load because GT efficiency and SM can be remarkably improved,which is different from the traditional viewpoints.

Influence of Tip Clearance on Centrifugal Compressor IGV Regulation and Improvement

In order to avoid collision with the end wall of the casing when the guide vane rotates around its own rotating axis in a centrifugal compressor,a circular gap will be left at the top of guide vane.Part of the gas flow through the clearance cannot be effectively regulated,and the tip clearance leakage vortex is formed,which has an impact on the mainstream and makes the compressor performance decline.In order to solve this problem,in this paper,three improved schemes of guide vane channel structure,including rectangular channel,cambered channel,and globular channel,were put forward,which can effectively improve the regulation ability of guide vane.Comparing these three improved channels with the original one,the stable operating range of the compressor was enlarged;the power consumption of the compressor was reduced and the efficiency of the compressor was improved.By comprehensive comparison,the cambered channel has better performance and is easier to process,which has potential to be widely used in practice.