Heat transfer enhanced inorganic phase change material compositing carbon nanotubes for battery thermal management and thermal runaway propagation mitigation

Developing technologies that can be applied simultaneously in battery thermal management(BTM)and thermal runaway(TR)mitigation is significant to improving the safety of lithium-ion battery systems.Inorganic phase change material(PCM)with nonflammability has the potential to achieve this dual function.This study proposed an encapsulated inorganic phase change material(EPCM)with a heat transfer enhancement for battery systems,where Na_(2)HPO_(4)·12H_(2)O was used as the core PCM encapsulated by silica and the additive of carbon nanotube(CNT)was applied to enhance the thermal conductivity.The microstructure and thermal properties of the EPCM/CNT were analyzed by a series of characterization tests.Two different incorporating methods of CNT were compared and the proper CNT adding amount was also studied.After preparation,the battery thermal management performance and TR propagation mitigation effects of EPCM/CNT were further investigated on the battery modules.The experimental results of thermal management tests showed that EPCM/CNT not only slowed down the temperature rising of the module but also improved the temperature uniformity during normal operation.The peak battery temperature decreased from 76℃to 61.2℃at 2 C discharge rate and the temperature difference was controlled below 3℃.Moreover,the results of TR propagation tests demonstrated that nonflammable EPCM/CNT with good heat absorption could work as a TR barrier,which exhibited effective mitigation on TR and TR propagation.The trigger time of three cells was successfully delayed by 129,474 and 551 s,respectively and the propagation intervals were greatly extended as well.

Enhanced properties of stone coal-based composite phase change materials for thermal energy storage

Phase change materials (PCMs) can be incorporated with low-cost minerals to synthesize composites for thermal energy storage in building applications.Stone coal (SC) after vanadium extraction treatment shows potential for secondary utilization in composite preparation.We prepared SC-based composite PCMs with SC as a matrix,stearic acid (SA) as a PCM,and expanded graphite (EG) as an additive.The combined roasting and acid leaching treatment of raw SC was conducted to understand the effect of vanadium extraction on promoting loading capacity.Results showed that the combined treatment of roasting at 900℃ and leaching increased the SC loading of the composite by 6.2%by improving the specific surface area.The loading capacity and thermal conductivity of the composite obviously increased by 127%and 48.19%,respectively,due to the contribution of 3wt% EG.These data were supported by the high load of 66.69%and thermal conductivity of 0.59 W·m^(-1)·K-1of the designed composite.The obtained composite exhibited a phase change temperature of 52.17℃,melting latent heat of 121.5 J·g^(-1),and good chemical compatibility.The SC-based composite has prospects in building applications exploiting the secondary utilization of minerals.

Preparation and Performance of n-Dodecane Microencapsulated Phase Change Cold Storage Materials

Cold chain transportation is currently a hot research topic.Since the traditional refrigeration methods lead to the consumption of large amounts of energy,the search for new energy storage materials is a major trend.In the present contribution,n-dodecane/PMMA microencapsulated phase change materials were prepared by suspension polymerization for ice-temperature cold chain transportation and their preparation parameters were explored using the encapsulation ratio as optimization indicator.The results show that the n-dodecane-containing microcapsules have a maximum encapsulation ratio of 93.2%when using a core-to-wall ratio of 3:1,5%of emulsifier,30%of crosslinker,and 2000 rpm of emulsification speed.The phase transition temperature and enthalpy are-2℃and 195.9 kJ/kg,respectively.The microcapsules prepared with the optimized process parameters have good microscopic morphology,high energy storage efficiency,uniform particle size and good thermal stability,making them ideal materials for cold chain transportation.

Modified sepiolite stabilized stearic acid as a form-stable phase change material for thermal energy storage

Sepiolite(ST) was used as a supporting matrix in compiste phase change materials(PCMs) due to its unique microstructure, good thermal stability, and other raw material advantages. In this paper, microwave acid treatment were innovatively used for the modification of sepiolite. The modified sepiolite(ST_(m)) obtained in different hydrochloric acid concentrations(0.25, 0.5, 0.75, and 1.0 mol·L^(-1)) was added to stearic acid(SA) via vacuum impregnation method. The thermophysical properties of the composites were changed by varying the hydrochloric acid concentration. The SA-ST_(m0.5)obtained by microwave acid treatment at 0.5 mol·L^(-1)hydrochloric acid concentration showed a higher loading capacity(82.63%) than other composites according to the differential scanning calorimeter(DSC) analysis. The melting and freezing enthalpies of SA-ST_(m0.5)were of 152.30 and 148.90 J·g^(-1), respectively. The thermal conductivity of SA-ST_(m0.5)was as high as 1.52 times that of pure SA. In addition, the crystal structure, surface morphology, and microporous structure of ST_(m)were studied, and the mechanism of SAST_(m0.5)performance enhancement was further revealed by Brunauere Emmett Teller(BET) analysis. Leakage experiment showed that SAST_(m0.5)had a good morphological stability. These results demostrate that SA-ST_(m0.5)has a potential application in thermal energy storage.

Spatiotemporal phase change materials for thermal energy long-term storage and controllable release

Phase change materials(PCMs)have attracted much attention in the field of solar thermal utilization recently,due to their outstanding thermal energy storage performance.However,PCMs usually release their stored latent heat spontaneously as the temperature below the phase transition temperature,rendering thermal energy storage and release uncontrollable,thus hindering their practical application in time and space.Herein,we developed erythritol/sodium carboxymethylcellulose/tetrasodium ethylenediaminetetraacetate(ERY/CMC/EDTA-4Na)composite PCMs with novel spatiotemporal thermal energy storage properties,defined as spatiotemporal PCMs(STPCMs),which exhibit the capacity of thermal energy long-term storage and controllable release.Our results show that the composite PCMs are unable to lose latent heat due to spontaneous crystallization during cooling,but can controllably release thermal energy through cold crystallization during reheating.The cold-crystallization temperature and enthalpy of composite PCMs can be adjusted by proportional addition of EDTA-4Na to the composite.When the mass fractions of CMC and EDTA-4Na are both 10%,the composite PCMs can exhibit the optical coldcrystallization temperature of 51.7℃ and enthalpy of 178.1 J/g.The supercooled composite PCMs without latent heat release can be maintained at room temperature(10-25℃)for up to more than two months,and subsequently the stored latent heat can be controllably released by means of thermal triggering or heterogeneous nucleation.Our findings provide novel insights into the design and construction of new PCMs with spatiotemporal performance of thermal energy long-term storage and controllable release,and consequently open a new door for the development of advanced solar thermal utilization techniques on the basis of STPCMs.

Integrating thermal energy storage and microwave absorption in phase change material-encapsulated core-sheath MoS_(2)@CNTs

Developing advanced nanocomposite integrating solar-driven thermal energy storage and thermal management functional microwave absorption can facilitate the cutting-edge application of phase change materials(PCMs).To conquer this goal,herein,two-dimensional MoS_(2) nanosheets are grown in situ on the surface of one-dimensional CNTs to prepare core-sheath MoS_(2)@CNTs for the encapsulation of paraffin wax(PW).Benefiting from the synergistic enhancement photothermal effect of MoS_(2) and CNTs,MoS_(2)@CNTs is capable of efficiently trapping photons and quickly transporting phonons,thus yielding a high solar-thermal energy conversion and storage efficiency of 94.97%.Meanwhile,PW/MoS_(2)@CNTs composite PCMs exhibit a high phase change enthalpy of 101.60 J/g and excellent lo ng-term thermal storage durability after undergoing multiple heating-cooling cycles.More attractively,PW/MoS_(2)@CNTs composite PCMs realize thermal management functional microwave absorption in heat-related electronic application scenarios,which is superior to the single microwave absorption of traditional materials.The minimum reflection loss(RL) for PW/MoS_(2)@CNTs is-28 dB at 12.91 GHz with a 2.0 mm thickness.This functional integration design provides some insightful references on developing advanced microwave absorbing composite PCMs,holding great potential towards high-efficiency solar energy utilization and thermally managed microwave absorption fields.

The establishment of Boron nitride@sodium alginate foam/polyethyleneglycol composite phase change materials with high thermal conductivity, shape stability, and reusability

Adopting organic phase change materials(PCMs) for the management of electronic devices is restricted by low thermal conductivity. In this paper, the composite PCMs are established by freeze-drying and vacuum impregnation. Herein, polyethylene glycol(PEG) is induced as heat storage materials, boron nitride(BN) is embedded as filler stacking in an orderly fashion on the foam walls to improve thermal conductivity and sodium alginate(SA) is formed as supporting material to keep the shape of the composite stable. X-ray diffractometry, scanning electron microscopy-energy dispersive spectrometer, thermal gravimetric analysis, thermal conductivity meter, differential scanning calorimeter, and Fourier transform infrared were used to characterize the samples and thermal cycles were employed to measure the shape stability. The results exhibit the BN@SA/PEG composite PCMs have good chemical compatibility, stable morphology, and thermal stability. Due to the high porosity of foam, PEG endows the composite PCMs with high latent heat(149.11 and 141.59 J·g^(-1)). Simultaneously, BN@SA/PEG shows an excellent heat performance with high thermal conductivity(0.99 W·m^(-1)·K^(-1)), reusability, and shape stability, contributing the composite PCMs to application in the energy storage field. This study provides a strategy to manufacture flexible, long-serving, and shape-stable PCMs via introducing BN@SA foam as a storage framework, and these PCMs have great potential in thermal management in the electronic field.

Tightened1D/3Dcarbonheterostructure infiltratingphase change materials for solar-thermoelectric energy harvesting:Faster and better

Extensive use of thermal energy in daily life is ideal for reducing carbon emissions to achieve carbon neutrality;however,the effective collection of thermal energy is a major hurdle.Thermoelectric(TE)conversion technology based on the Seebeck effect and thermal energy storage technology based on phase change materials(PCMs)represent smart,feasible,and research-worthy approaches to overcome this hurdle.However,the integration of multiple thermal energy sources freely existing in the environment for storage and output of thermal and electrical energy simultaneously still remains a huge challenge.Herein,three-dimensional(3D)nanostructured metal-organic frameworks(MOFs)are in situ nucleated and grown onto carbon nanotubes(CNTs)via coordination bonding.After calcination,the prepared core-shell structural CNTs@MOFs are transformed into tightened 1D/3D carbon heterostructure loading Co nanoparticles for efficient solar-thermoelectric energy harvesting.Surprisingly,the corresponding composite PCMs show a record-breaking solar-thermal conversion efficiency of 98.1%due to the tightened carbon heterostructure and the local surface plasmon resonance effect of Co nanoparticles.Moreover,our designed all-in-one composite PCMs are also capable of creating an electrical potential of 0.5 mV based on the Seebeck effect without a TE generator.This promising approach can store thermal and electrical energy simultaneously,providing a new direction in the design of advanced all-in-one multifunctional PCMs for thermal energy storage and utilization.

Mica-stabilized polyethylene glycol composite phase change materials for thermal energy storage

Mica was used as a supporting matrix for composite phase change materials(PCMs)in this work because of its distinctive morphology and structure.Composite PCMs were prepared using the vacuum impregnation method,in which mica served as the supporting material and polyethylene glycol(PEG)served as the PCM.Fourier transform infrared and X-ray diffraction analysis confirmed that the addition of PEG had no effect on the crystal structure of mica.Moreover,no chemical reaction occurred between PEG and mica during the vacuum impregnation process,and no new substance was formed.The maximum load of mica-stabilized PEG was 46.24%,the phase change temperature of M_(400)/PEG was 46.03℃,and the latent heat values of melting and cooling were 77.75 and 77.73 J·g^(−1),respectively.The thermal conductivity of M_(400)/PEG was 2.4 times that of pure PEG.The thermal infrared images indicated that the thermal response of M_(400)/PEG improved relative to that of pure PEG.The leakage test confirmed that mica could stabilize PEG and that M_(400)/PEG had great form-stabilized property.These results demonstrate that M_(400)/PEG has potential in the field of building energy conservation.

Parametric Study on Phase Change Material Based Thermal Energy Storage System

The usage of phase change materials (PCM) to store the heat in the form of latent heat is increased, because large quantity of thermal energy is stored in smaller volumes. In the present experimental investigation, sodium thiosulphate pentahydrate is employed as phase change material and it is stored in stainless steel capsules. These capsules are kept in fabricated tank and hot water is supplied into it. The experimental design is prepared by considering the parameters: flow rate, heat transfer fluid inlet temperature and PCM capsule shape. Experiments are conducted according to the experimental design and responses are recorded. The effect of selected parameters on TES using PCM is studied by analyzing experimental data. The experimental data are also analyzed using Fuzzy Logic to find the optimal values of flow rate, heat transfer fluid inlet temperature and PCM capsule shapes. The present work utilizes Fuzzy Logic to find the optimal parameters for designing the effective Thermal Energy Storage System (TES).

Heat transfer and parametric studies of an encapsulated phase change material based cool thermal energy storage system

This work investigates the transient behaviour of a phase change material based cool thermal energy storage (CTES) system comprised of a cylindrical storage tank filled with encapsulated phase change materials (PCMs) in spherical container integrated with an ethylene glycol chiller plant. A simulation program was developed to evaluate the temperature histories of the heat transfer fluid (HTF) and the phase change material at any axial location during the charging period. The results of the model were validated by comparison with experimental results of temperature profiles of HTF and PCM. The model was also used to investigate the effect of porosity, Stanton number, Stefan number and Peclet number on CTES system performance. The results showed that increase in porosity contributes to a higher rate of energy storage. However, for a given geometry and heat transfer coefficient, the mass of PCM charged in the unit decreases as the increase in porosity. The St number as well as the Ste number is also influential in the performance of the unit. The model is a convenient and more suitable method to determine the heat transfer characteristics of CTES system. The results reported are much useful for designing CTES system.

Preparation of Paraffin/γ-Al2O3 Composites as Phase Change Energy Storage Materials

Paraffin/γ-Al2O3 composites as phase change energy storage materials were prepared by absorbing paraffin in porous network of γ-Al2O3.In the composite materials,paraffin was used as a phase change material(PCM)for thermal energy storage,and γ-Al2O3 acted as supporting materials.Characterizations were conducted to evaluate the energy storage performance of the composites,and differential scanning calorimeter results showed that the PCM-3 composite has melting latent heat of 112.9 kJ/kg with a melting temperature of 62.9 ℃.Due to strong capillary force and surface tension between paraffin and γ-Al2O3,the leakage of melted paraffin from the composites can be effectively prevented.Therefore,the paraffin/γ-Al2O3 composites have a good thermal stability and can be used repeatedly.

Time-Temperature Charge Function of a High Dynamic Thermal Heat Storage with Phase Change Material

A thermal heat storage system with an energy content of 40 kWh and a temperature of 58°C will be presented. This storage system is suitable for supporting the use of renewable energies in buildings and for absorbing solar heat, heat from co-generation and heat pumps or electric heat from excess wind and solar power. The storage system is equipped with a plate heat exchanger that is so powerful that even with small temperature differences between the flow temperature and the storage temperature a high load dynamic is achieved. The storage system has a performance of 2.8 kW at 4 K and 10.6 kW at a temperature difference of 10 K. Thus, large performance variations in solar thermal systems or CHP plants can be buffered very well. Further a storage charge function Q(T, t) will be presented to characterize the performance of the storage.

Thermal energy storage inside the chamber with a brick wall using the phase change process of paraffinic materials:A numerical simulation

Phase change materials are one of the potential resources to replace fossil fuels in regards of supplying the energy of buildings.Basically,these materials absorb or release heat energy with the help of their latent heat.Phase change materials have low thermal conductivity and this makes it possible to use the physical properties of these materials in the tropical regions where the solar radiation is more direct and concentrated over a smaller area.In this theoretical work,an attempt has been made to study the melting process of these materials by applying constant heat flux and temperature.It was found that by increasing the thickness of phase change materials’layers,due to the melting,more thermal energy is stored.Simultaneously it reduces the penetration of excessive heat into the chamber,so that by increasing the thickness of paraffin materials up to 20 mm,the rate of temperature reduction reaches more than 18%.It was also recognized that increasing the values of constant input heat flux increases buoyancy effects.Increasing the Stefan number from 0.1 to 0.3,increases the temperature by 6%.

Numerical Study of Thermal Performance of Phase Change Material Energy Storage Floor in Solar Water Heating System

The conventional solar heating floor system contains a big water tank to store energy in the day time for heating at night,which takes much building space and is very heavy.In order to reduce the water tank volume even to cancel the tank,a novel structure of integrated water pipe floor heating system using shape-stabilized phase change materials(SSPCM)for thermal energy storage was developed.A numerical model was developed to analyze the performance of SSPCM floor heating system under the intermittent heating condition,which was verified by our experimental data.The thermal performance of the heating system and the effects of various factors on it were analyzed numerically.The factors including phase transition temperature,heat of fusion,thermal conductivity of SSPCM and thermal conductivity of the decoration material were analyzed.The results show that tm and kd are the most import influencing factors on the thermal performance of SSPCM floor heating system,since they determine the heat source temperature and thermal resistance between SSPCM plates and indoor air,respectively.Hm should be large to store enough thermal energy in the day time for nighttimes heating.The effects of kp can be ignored in this system.The SSPCM floor heating system has potential of making use of the daytime solar energy for heating at night efficiently in various climates when its structure is properly designed.

Performance analysis of thermal storage unit with possible nano enhanced phase change material in building cooling applications

The heat transfer performance of the phase change materials used in free cooling and air conditioning applications is low,due to the poor thermal conductivity of the materials.The recent phenomenal advancement in nano technology provides an opportunity for an appreciable enhancement in the thermal conductivity of the phase change materials.In order to explore the possibilities of using nano technology for various applications,a detailed parametric study is carried out,to analyse the heat transfer enhancement potential with the thermal conductivity of the conventional phase change materials and nano enhanced phase change materials under various flow conditions of the heat transfer fluid.Initially,the theoretical equation,used to determine the time for outward cylindrical solidification of the phase change material,is validated with the experimental results.It is inferred from the parametric studies,that for paraffinic phase change materials with air as the heat transfer fluid,the first step should be to increase the heat transfer coefficient to the maximum extent,before making any attempt to increase the thermal conductivity of the phase change materials,with the addition of nano particles.When water is used as the phase change material,the addition of nano particles is recommended to achieve better heat transfer,when a liquid is used as the heat transfer fluid.

Melting and Solidification Heat Transfer Characteristics of a Phase-Change Material in a Latent Heat Storage Vessel: Effects of a Perforated Partition Plate and Metal Fiber

Today, latent heat storage technology has advanced to allow reuse of waste heat in the middle-temperature range. This paper describes an approach to develop a latent heat storage system using middle-temperature waste heat (~100oC - 200oC) from factories. Direct contact melting and solidification behavior between a heat-transfer fluid (oil) and a latent heat storage material mixture were observed. The mixture consisted of mannitol and erythritol (Cm = 70 mass %, Ce = 30 mass %) as a phase-change material (PCM). The weight of the PCM was 3.0 kg and the flow rate of the oil, foil, was 1.0, 1.5, or 2.0 kg/min. To decrease the solidified height of the PCM mixture during the solidification process, a perforated partition plate was installed in the PCM region in the heat storage vessel. PCM coated oil droplets were broken by the perforated partition plate, preventing the solidified height of the PCM from increasing. The solidification and melting processes were repeated using metal fiber. It was found that installing the metal fiber was more effective than installing the perforated partition plate to prevent the flow out problem of the PCM.

Preparation of Palygorskite-based Phase Change Composites for Thermal Energy Storage and Their Applications in Trombe Walls

Palygorskite/paraffin phase-change composites were prepared by the combination of purified palygorskite clay and sliced paraffin. Then, this composite was used in the Trombe wall to improve its energy storage ability. Further, its energy storage ability was compared to that of ordinary concrete wall through contrastive test. The experiments show that palygorskite clay is a type of clay mineral with strong adsorption ability, and the purity of natural palygorskite clay can reach up to 97.1% after certain purification processes. Paraffin is well adsorbed by palygorskite, and the test results show that the optimal adsorption ratio is palygorskite： paraffin = 2：1（mass ratio）. Palygorskite/paraffin phase change composites can be obtained by using palygorskite as the adsorbing medium to adsorb paraffin. The composite materials exhibit good heat storage（release） performance, which can store heat with increasing environment temperature and release heat with decreasing temperature. This property not only increases the inertia to environment temperature change, but also promotes the energy migration in different time and space, thus achieving a certain energy-saving effect. The application of palygorskite/paraffin phase change composite materials to the Trombe wall can significantly reduce the fluctuation of indoor temperature and enhance the thermal inertia of indoor environment. From the aspect of energy storage effect, the Trombe wall fabricated using PCMs is significantly superior to the concrete wall with the same thickness.

Green's function solution for transient heat conduction in annular fin during solidification of phase change material

The Green＇s function method is applied for the transient temperature of an annular fin when a phase change material （PCM） solidifies on it. The solidification of the PCMs takes place in a cylindrical shell storage. The thickness of the solid PCM on the fin varies with time and is obtained by the Megerlin method. The models are found with the Bessel equation to form an analytical solution. Three different kinds of boundary conditions are investigated. The comparison between analytical and numerical solutions is given. The results demonstrate that the significant accuracy is obtained for the temperature distribution for the fin in all cases.

Enhanced Thermal Performance of Roofing Materials by Integrating Phase Change Materials to Reduce Energy Consumption in Buildings

This work focused on characterizing and improving the thermal behavior of metal sheet roofing.To decrease the heat transfer from the roof into a building,we investigated the efficiency of four types of phase change materials,with different melting points:PCMІ,PCM II,PCM III and PCM IV,when used in conjunction with a sheet metal roof.The exterior metal roofing surface temperature was held constant at 50℃,60℃,70℃and 80℃,using a thermal source(halogen lights)for 360 min to investigate and compare the thermal performance of the metal sheet roofing with and without phase change materials for each condition.The thermal behaviors of the phase change materials were analyzed by differential scanning calorimeter(DSC).The results showed the melting points of PCMІ,PCM II,PCM III and PCM IV were around 45℃,50℃,55℃and 59℃,respectively.The integration of PCM IV into the metal roofing sheet increased the thermal performance by reducing the room temperature up to 2.8%,1.4%,1.0%and 0.7%when compared with the normal metal roof sheet,at the controlled temperatures of 50℃,60℃,70℃and 80℃,respectively.The thermal absorption of the phase change materials also caused a time delay in the model room reaching a steady temperature.The integration of phase change materials with metal roofing sheets resulted in better thermal performance and conservation of electrical energy by reducing the demand for cooling.