To optimize their Al_(2)O_(3)-SiO_(2) raw materials,anorthite based insulation refractories were prepared by the in-situ sintering process combined with the foaming method after sintering at 1350℃for 3 h,using green ...To optimize their Al_(2)O_(3)-SiO_(2) raw materials,anorthite based insulation refractories were prepared by the in-situ sintering process combined with the foaming method after sintering at 1350℃for 3 h,using green and pollution-free kaolin,kyanite,andalusite and sillimanite as Al_(2)O_(3)-SiO_(2) raw materials,respectively,and industrial CaCO_(3) as the CaO source.Effects of Al_(2)O_(3)-SiO_(2) raw material types on the physical properties,phase composition and microstructure were investigated.The results are as follows.All samples prepared by different Al_(2)O_(3)-SiO_(2) raw materials have hexagonal flake anorthite and a small amount of mullite and corundum.Their bulk density and thermal conductivity decrease in the order of using kaolin,andalusite,kyanite and sillimanite as the Al_(2)O_(3)-SiO_(2) raw material,but their apparent porosity increases.Moreover,in the sample with kaolin,the bonding between anorthite crystals on the pore walls is closer than that of the other samples,which is conducive to increasing the cold crushing strength.The bonding between anorthite crystals on pore walls gradually decreases in the order of using kyanite,andalusite and sillimanite as the Al_(2)O_(3)-SiO_(2) raw material,thus their cold crushing strength decreases accordingly.In comprehensive consideration,the properties of the sample from kyanite are the optimal.Its apparent porosity,thermal conductivity and cold crushing strength are 84.6%,0.141 W·m^(-1)·K^(-1) and 1.89 MPa,respectively.展开更多
To solve the problem of over-high density of lightweight insulation refractory bricks prepared with fly ash, new lightweight insulation refractory materials with density 〈 0. 89 g · cm^-3 were .synthesized using...To solve the problem of over-high density of lightweight insulation refractory bricks prepared with fly ash, new lightweight insulation refractory materials with density 〈 0. 89 g · cm^-3 were .synthesized using pyrophyl-lite, .fly ash, and Suzhou clay as the main starting materials and saw dast as the pore forming substance, and controlling the addition of the pyrophyllite （20%, 30% , and 40% by mass ） and the treating temperature （1 250, 1 300, 1 350, and 1 400 ℃ ）. The synthesized materials were characterized by the XRD, SEM and the thermal conductivity measuring in.strument. The results show at pyrophyllite addition of 30% and treat temperature of l 400 ℃ , the material can achieve linear shrinkage of 6. 6%, apparent porosity of 57%, bulk density of 0. 75 g · cm^-3, compressive strength of 2.7 MPa, and thermal conductivity at 350 ℃ of 0. 152 -0. 216 W·（ m·K）^-1.This indicates that the pyrophyllite decomposition at high temperatures forms mullite and amorphous quartz introducing volume expansion, which counteracts some shrinkage at high temperatures. So it is feasible to use pyrophyllite, fly ash waste and clay to prepare lightweight insulation refractory materials.展开更多
In order to develop new basic light-weight refractory raw materials,natural forsterite(<0.045 mm)and magnesite(<0.045 mm)were batched according to the chemical composition of forsterite(2MgO·SiO_(2)),wet mi...In order to develop new basic light-weight refractory raw materials,natural forsterite(<0.045 mm)and magnesite(<0.045 mm)were batched according to the chemical composition of forsterite(2MgO·SiO_(2)),wet milled,semi-dry molded and calcined at different temperatures.Then cylinder samples with diameter of 36 mm were prepared.The effects of the wet milling jar rotation speed,the calcination temperature and the anthracite addition on the properties of the samples were researched.The results show that:when the calcination temperature exceeds 1300℃,all the mineral phases have converted to the desired phases;with the increase of the rotation speed and the calcination temperature,the bulk density of the samples increases,the apparent porosity decreases and the compressive strength improves.By comprehensive consideration,400 r·min^(-1) and 1450℃ are taken as the optimal scheme.High addition of anthracite makes the samples light,so series of light-weight raw materials with uniformly distributed micro-pores can be gained.The light-weight raw materials achieved were used for insulation refractory castables,obtaining good application.展开更多
1 Scope This standard specifies the classification, shape and dimension, technical requirements, test methods, quality appraisal procedure, packing, marking, transportation, storage, and quality certificate of high a...1 Scope This standard specifies the classification, shape and dimension, technical requirements, test methods, quality appraisal procedure, packing, marking, transportation, storage, and quality certificate of high alumina insulating bricks.展开更多
1 Scope This standard covers the definition, technical requirement, apparatus, specimen, test procedure, calculation and test report on permanent linear change of shaped insulating refractory products.
In order to restrain cement kiln shell＇ s thermal loss and potential safety hazards,composite design was employed of working layer,thermal preservation layer and thermal insulation layer.Thermal preservation layer＇ ...In order to restrain cement kiln shell＇ s thermal loss and potential safety hazards,composite design was employed of working layer,thermal preservation layer and thermal insulation layer.Thermal preservation layer＇ s boundary and strain were analyzed and the overall thermal conductivity was calculated.The result shows that the sinusoidal curve boundary combination is adopted between the working layer and thermal preservation layer,and the slope-shape with angle of 135 degrees between the thermal preservation layer and thermal insulation layer could relieve the strain concentration.Comprehensive thermal conductivity of the composite mullite brick decreases from the working layer 2.74 W·m^（-1）·K^（-1） to1.54 W·m^（-1）·K^（-1）.When applying the composite bricks in cement kilns,the kiln shell temperature is from50 ℃ to 70 ℃ lower than using normal bricks.展开更多
基金This work was supported by the National Natural Science Foundation of China(5180021223)Henan Provice Science&Technology Programs(232102231046 and 232102231051)Cultivation Programme for Yong Backbone Teachers in Henan University to Technology(2142121).
文摘To optimize their Al_(2)O_(3)-SiO_(2) raw materials,anorthite based insulation refractories were prepared by the in-situ sintering process combined with the foaming method after sintering at 1350℃for 3 h,using green and pollution-free kaolin,kyanite,andalusite and sillimanite as Al_(2)O_(3)-SiO_(2) raw materials,respectively,and industrial CaCO_(3) as the CaO source.Effects of Al_(2)O_(3)-SiO_(2) raw material types on the physical properties,phase composition and microstructure were investigated.The results are as follows.All samples prepared by different Al_(2)O_(3)-SiO_(2) raw materials have hexagonal flake anorthite and a small amount of mullite and corundum.Their bulk density and thermal conductivity decrease in the order of using kaolin,andalusite,kyanite and sillimanite as the Al_(2)O_(3)-SiO_(2) raw material,but their apparent porosity increases.Moreover,in the sample with kaolin,the bonding between anorthite crystals on the pore walls is closer than that of the other samples,which is conducive to increasing the cold crushing strength.The bonding between anorthite crystals on pore walls gradually decreases in the order of using kyanite,andalusite and sillimanite as the Al_(2)O_(3)-SiO_(2) raw material,thus their cold crushing strength decreases accordingly.In comprehensive consideration,the properties of the sample from kyanite are the optimal.Its apparent porosity,thermal conductivity and cold crushing strength are 84.6%,0.141 W·m^(-1)·K^(-1) and 1.89 MPa,respectively.
基金financial support from the National Nature Science Foundation of China(51502213)
文摘To solve the problem of over-high density of lightweight insulation refractory bricks prepared with fly ash, new lightweight insulation refractory materials with density 〈 0. 89 g · cm^-3 were .synthesized using pyrophyl-lite, .fly ash, and Suzhou clay as the main starting materials and saw dast as the pore forming substance, and controlling the addition of the pyrophyllite （20%, 30% , and 40% by mass ） and the treating temperature （1 250, 1 300, 1 350, and 1 400 ℃ ）. The synthesized materials were characterized by the XRD, SEM and the thermal conductivity measuring in.strument. The results show at pyrophyllite addition of 30% and treat temperature of l 400 ℃ , the material can achieve linear shrinkage of 6. 6%, apparent porosity of 57%, bulk density of 0. 75 g · cm^-3, compressive strength of 2.7 MPa, and thermal conductivity at 350 ℃ of 0. 152 -0. 216 W·（ m·K）^-1.This indicates that the pyrophyllite decomposition at high temperatures forms mullite and amorphous quartz introducing volume expansion, which counteracts some shrinkage at high temperatures. So it is feasible to use pyrophyllite, fly ash waste and clay to prepare lightweight insulation refractory materials.
基金The work was supported by Student Research Training Program of Henan University of Science and Technology in 2020(No.2020029).
文摘In order to develop new basic light-weight refractory raw materials,natural forsterite(<0.045 mm)and magnesite(<0.045 mm)were batched according to the chemical composition of forsterite(2MgO·SiO_(2)),wet milled,semi-dry molded and calcined at different temperatures.Then cylinder samples with diameter of 36 mm were prepared.The effects of the wet milling jar rotation speed,the calcination temperature and the anthracite addition on the properties of the samples were researched.The results show that:when the calcination temperature exceeds 1300℃,all the mineral phases have converted to the desired phases;with the increase of the rotation speed and the calcination temperature,the bulk density of the samples increases,the apparent porosity decreases and the compressive strength improves.By comprehensive consideration,400 r·min^(-1) and 1450℃ are taken as the optimal scheme.High addition of anthracite makes the samples light,so series of light-weight raw materials with uniformly distributed micro-pores can be gained.The light-weight raw materials achieved were used for insulation refractory castables,obtaining good application.
文摘1 Scope This standard specifies the classification, shape and dimension, technical requirements, test methods, quality appraisal procedure, packing, marking, transportation, storage, and quality certificate of high alumina insulating bricks.
文摘1 Scope This standard covers the definition, technical requirement, apparatus, specimen, test procedure, calculation and test report on permanent linear change of shaped insulating refractory products.
基金National Key Technology Research and Development Program of China during the "12~(th) Five-Year Plan"(No. 2013BAE03B01-10)
文摘In order to restrain cement kiln shell＇ s thermal loss and potential safety hazards,composite design was employed of working layer,thermal preservation layer and thermal insulation layer.Thermal preservation layer＇ s boundary and strain were analyzed and the overall thermal conductivity was calculated.The result shows that the sinusoidal curve boundary combination is adopted between the working layer and thermal preservation layer,and the slope-shape with angle of 135 degrees between the thermal preservation layer and thermal insulation layer could relieve the strain concentration.Comprehensive thermal conductivity of the composite mullite brick decreases from the working layer 2.74 W·m^（-1）·K^（-1） to1.54 W·m^（-1）·K^（-1）.When applying the composite bricks in cement kilns,the kiln shell temperature is from50 ℃ to 70 ℃ lower than using normal bricks.
