Integrated Engineering Design and Data Management

This paper describes how database information and electronic 3D models are integrated to produce power plant designs more efficiently and accurately. Engineering CAD/CAE systems have evolved from strictly 3D modeling to spatial data management tools. This paper describes how process data, commodities, and location data are disseminated to the various project team members through a central integrated database. The database and 3D model also provide a cache of information that is valuable to the constructor, and operations and maintenance Personnel.

Integrated Computational Materials Engineering for the Development and Design of High Modulus Al Alloys

Integrated computational materials engineering(ICME)is to integrate multi-scale computational simulations and key experimental methods such as macroscopic,mesoscopic,and microscopic into the whole process of Al alloys design and development,which enables the design and development of Al alloys to upgrade from traditional empirical to the integration of compositionprocess-structure-mechanical property,thus greatly accelerating its development speed and reducing its development cost.This study combines calculation of phase diagram(CALPHAD),Finite element calculations,first principle calculations,and microstructure characterization methods to predict and regulate the formation and structure of composite precipitates from the design of highmodulus Al alloy compositions and optimize the casting process parameters to inhibit the formation of micropore defects in the casting process,and the final tensile strength of Al alloys reaches420 MPa and Young's modulus reaches more than 88 GPa,which achieves the design goal of the high strength and modulus Al alloys,and establishes a new mode of the design and development of the strength/modulus Al alloys.

Decision Making Support System(DSS)——A Synthesized and Integrated Crystallization of Systems Engineering, Artificial Intelligence and Electronic Technologies

I firmly believe that of systems engineering is the requirement-driven force for the progress ofsoftware engineering, artificial intelligence and electronic technologies. The development ofsoftware engineering, artificial intelligence and electronic technologies is the technical supportfor the progress of systems engineering. INTEGRATION can be considered as "bridging" the ex-isting technologies and the People together into a coordinated SYSTEM.

Smart Design and Manufacturing the Welded Q350 Steel Frames via Lifecycle Management Strategy of Digital Twin

Artificial intelligent aided design and manufacturing have been recognized as one kind of robust data-driven and data-intensive technologies in the integrated computational material engi-neering(ICME)era.Motivated by the dramatical developments of the services of China Railway High-speed series for more than a decade,it is essential to reveal the foundations of lifecycle man-agement of those trains under environmental conditions.Here,the smart design and manufacturing of welded Q350 steel frames of CR200J series are introduced,presenting the capability and opportu-nity of ICME in weight reduction and lifecycle management at a cost-effective approach.In order to address the required fatigue life time enduring more than 9×10^(6)km,the response of optimized frames to the static and the dynamic loads are comprehensively investigated.It is highlighted that the maximum residual stress of the optimized welded frame is reduced to 69 MPa from 477 MPa of previous existing one.Based on the measured stress and acceleration from the railways,the fatigue life of modified frame under various loading modes could fulfil the requirements of the lifecycle man-agement.Moreover,our recent developed intelligent quality control strategy of welding process mediated by machine learning is also introduced,envisioning its application in the intelligent weld-ing.

Progress and development directions of shale oil reservoir stimulation technology of China National Petroleum Corporation

By reviewing the development history of shale oil reservoir stimulation technology of PetroChina Company Limited(PetroChina),we have systematically summarized the main progress of shale oil reservoir stimulation technology of CNPC in five aspects:reservoir stimulation mechanism,fracture-controlled fracturing,geological-engineering integrated reservoir stimulation design platform,low-cost materials,and large well-pad three-dimensional development mode.It is made clear that the major stimulation technology for shale oil reservoir is the high density multi-cluster and fracture-controlled staged fracturing aiming to increase fracture-controlled reserves,lower operation costs and increase economic benefits.Based on comprehensive analysis of the challenges shale oil reservoir stimulation technology faces in three-dimensional development,stimulation parameter optimization for fracture-controlled fracturing,refracturing and low-cost stimulation technology,we proposed five development directions of the stimulation technology:(1)Strengthen the research on integration of geology and engineering to make full use of reservoir stimulation.(2)Deepen the study on fracture-controlled fracturing to improve reserves development degree.(3)Promote horizontal well three-dimensional development of shale oil to realize the production of multiple layers vertically.(4)Research refracturing technology of shale oil reservoir through horizontal well to efficiently tap the remaining reserves between fractures.(5)Develop low-cost stimulation supporting technology to help reduce the cost and increase economic benefit of oilfield development.

CONTINUOUS IMPROVEMENT THROUGH INTEGRATION OF QUALITY TOOLS

The relationship between major quality tools such as quality function development （QFD）, failure mode and effects analysis （FMEA）, design of experiments （DOE） and statistical process control （SPC） is analyzed through an extensive review of the literature and the concurrent quality engineering philosophy, and a basic structure for the integration of quality tools is presented. An integrated quality management system （IQMS） is developed using C＋＋ Builder, running in the Windows 2000 Server environment with the basic internet connections, and SQL Server 2000 as the platform for developing the database, An illustrative example applying IQMS to the continuous quality improvement for a crane equipment manufacturing is reported. The result shows that the application of IQMS can optimize the process of design and manufacturing, shorten the cycle time of product, reduce the cost, and realize quality improvement continuously, The proposed integrated framework with IOMS is believed to be applicable to continuous quality improvement in many manufacturing companies.

Maneuver control at high angle of attack based on real-time optimization of integrated aero-propulsion

To reduce the propulsion system installation thrust loss under high angle of attack maneuvering,a control method based on real-time optimization of the integrated aeropropulsion is proposed.Firstly,based on data fitting and physical principle,an integrated onboard model of propulsion system is established,which can calculate various performance parameters of the propulsion system in real time,and has high accuracy and real-time performance.Secondly,to improve the compatibility of optimization real-time performance and search accuracy,the online optimization control of aero-propulsion system is realized based on an improved trust region algorithm.Finally,by controlling the auxiliary intake valve,a good match between inlet and engine is realized,which solves the problems of intake flow reducing and total pressure recovery coefficient declining,and improves the installation performance of propulsion system.The simulation results indicate that,compared with the conventional independent engine control,the real-time integrated optimization method reduces the installed thrust loss by 3.61%under the design condition,and 4.58%under the off-design condition.Furthermore,the simulation on HIL(Hardware-In-theLoop)platform verifies the real-time performance of integrated optimization method.

Tenure-Track Assistant Professor in Integrative Systems Engineering NSF Engineering Research Center for Collaborative Adaptive Sensing of the Atmosphere(CASA) Department of Electrical and Computer Engineering

In conjunction with the NSF Engineering Research Center for Collaborative Adaptive Sensing of the Atmosphere (CASA),the Department of Electrical and Computer Engineering at the University of Massachusetts Amherst invites applications for a tenure-track position in Integrative Systems Engineering(ISE) at the Assistant Professor level to begin September 2009.

HOW ARE PRODUCT-SERVICE COMBINED OFFERS PROVIDED IN GERMANY AND ITALY?ANALYSIS WITH COMPANY SIZES AND COUNTRIES

A new business concept that offers products and services in a different way of traditional product-sales businesses is getting more attention especially in manufacturing industries. This paper investigates how this new business by means of integration of products and services is achieved in Germany and Italy. In addition, it analyzes the differences according to the company sizes. The results include that this type of business is in many cases motivated by their focus on customers and often consists of physical products and their maintenance. The Italian companies, as opposed to the German ones, often design their physical products specifically for this type of offers. From the analysis based on the size difference, small companies are found to achieve specific design for this type of offers while owning physical products. There do not seem to be any established methods or tools developed to support the development of such offers and within such methods/tools there would be room for more adaptation in form of physical product design.

An evolving trajectory-from PD,logistics,SCM to the theory of material flow

The growing interest in the material flow(MF)theory has invoked much interesting research in recent years.Although the MF theory is relatively new,a review of the related literature from a historical perspective shows that MF theory represents a new stage of the evolutionary development of interrelated subjects such as Physical Distribution(PD),Logistics,and Supply Chain Management(SCM).The purpose of this paper is to provide a summative review of the evolution of the subjects of PD,Logistics,and SCM,and their new development,MF theory.The paper aims at tracing how concepts and findings in PD,Logistics,SCM,and MF have been developed and have evolved.The study shows that PD evolved to Logistics in middle of the 1980s;starting from the late 1990s,Logistics has evolved to SCM;and today PD,Logistics,and SCM can be considered to be under the umbrella provided by a new theory called MF theory.This paper points out that MF theory is a necessity to deal with the overwhelming complexity of material flow systems in the global economy of the twenty-first century.

A multi-scale architecture for multi-scale simulation and its application to gas-solid flows

A multi-scale hardware and software architecture implementing the EMMS （energy-minimization multi-scale） paradigm is proven to be effective in the simulation of a two-dimensional gas-solid suspension. General purpose CPUs are employed for macro-scale control and optimization, and many integrated cores （MlCs） operating in multiple-instruction multiple-data mode are used for a molecular dynamics simulation of the solid particles at the meso-scale. Many cores operating in single-instruction multiple- data mode, such as general purpose graphics processing units （GPGPUs）, are employed for direct numerical simulation of the fluid flow at the micro-scale using the lattice Boltzmann method. This architecture is also expected to be efficient for the multi-scale simulation of other comolex systems.