With the advent of Industry 4.0,marked by a surge in intelligent manufacturing,advanced sensors embedded in smart factories now enable extensive data collection on equipment operation.The analysis of such data is pivo...With the advent of Industry 4.0,marked by a surge in intelligent manufacturing,advanced sensors embedded in smart factories now enable extensive data collection on equipment operation.The analysis of such data is pivotal for ensuring production safety,a critical factor in monitoring the health status of manufacturing apparatus.Conventional defect detection techniques,typically limited to specific scenarios,often require manual feature extraction,leading to inefficiencies and limited versatility in the overall process.Our research presents an intelligent defect detection methodology that leverages deep learning techniques to automate feature extraction and defect localization processes.Our proposed approach encompasses a suite of components:the high-level feature learning block(HLFLB),the multi-scale feature learning block(MSFLB),and a dynamic adaptive fusion block(DAFB),working in tandem to extract meticulously and synergistically aggregate defect-related characteristics across various scales and hierarchical levels.We have conducted validation of the proposed method using datasets derived from gearbox and bearing assessments.The empirical outcomes underscore the superior defect detection capability of our approach.It demonstrates consistently high performance across diverse datasets and possesses the accuracy required to categorize defects,taking into account their specific locations and the extent of damage,proving the method’s effectiveness and reliability in identifying defects in industrial components.展开更多
In order to solve the problem of metal impurities mixed in the production line of wood pulp nonwoven raw materials,intelligent metal detection and disposal automation equipment is designed.Based on the principle of el...In order to solve the problem of metal impurities mixed in the production line of wood pulp nonwoven raw materials,intelligent metal detection and disposal automation equipment is designed.Based on the principle of electromagnetic induction,the precise positioning of metal coordinates is realized by initial inspection and multi-directional re-inspection.Based on a geometry optimization driving algorithm,the cutting area is determined by locating the center of the circle that covers the maximum area.This approach aims to minimize the cutting area and maximize the use of materials.Additionally,the method strives to preserve as many fabrics at the edges as possible by employing the farthest edge covering circle algorithm.Based on a speed compensation algorithm,the flexible switching of upper and lower rolls is realized to ensure the maximum production efficiency.Compared with the metal detection device in the existing production line,the designed automation equipment has the advantages of higher detection sensitivity,more accurate metal coordinate positioning,smaller cutting material areas and higher production efficiency,which can make the production process more continuous,automated and intelligent.展开更多
基金supported by the Natural Science Foundation of Heilongjiang Province(Grant Number:LH2021F002).
文摘With the advent of Industry 4.0,marked by a surge in intelligent manufacturing,advanced sensors embedded in smart factories now enable extensive data collection on equipment operation.The analysis of such data is pivotal for ensuring production safety,a critical factor in monitoring the health status of manufacturing apparatus.Conventional defect detection techniques,typically limited to specific scenarios,often require manual feature extraction,leading to inefficiencies and limited versatility in the overall process.Our research presents an intelligent defect detection methodology that leverages deep learning techniques to automate feature extraction and defect localization processes.Our proposed approach encompasses a suite of components:the high-level feature learning block(HLFLB),the multi-scale feature learning block(MSFLB),and a dynamic adaptive fusion block(DAFB),working in tandem to extract meticulously and synergistically aggregate defect-related characteristics across various scales and hierarchical levels.We have conducted validation of the proposed method using datasets derived from gearbox and bearing assessments.The empirical outcomes underscore the superior defect detection capability of our approach.It demonstrates consistently high performance across diverse datasets and possesses the accuracy required to categorize defects,taking into account their specific locations and the extent of damage,proving the method’s effectiveness and reliability in identifying defects in industrial components.
基金National Key Research and Development Program of China(Nos.2022YFB4700600 and 2022YFB4700605)。
文摘In order to solve the problem of metal impurities mixed in the production line of wood pulp nonwoven raw materials,intelligent metal detection and disposal automation equipment is designed.Based on the principle of electromagnetic induction,the precise positioning of metal coordinates is realized by initial inspection and multi-directional re-inspection.Based on a geometry optimization driving algorithm,the cutting area is determined by locating the center of the circle that covers the maximum area.This approach aims to minimize the cutting area and maximize the use of materials.Additionally,the method strives to preserve as many fabrics at the edges as possible by employing the farthest edge covering circle algorithm.Based on a speed compensation algorithm,the flexible switching of upper and lower rolls is realized to ensure the maximum production efficiency.Compared with the metal detection device in the existing production line,the designed automation equipment has the advantages of higher detection sensitivity,more accurate metal coordinate positioning,smaller cutting material areas and higher production efficiency,which can make the production process more continuous,automated and intelligent.
