A needle valve is a key component of a diesel injector.The needle valve body of the diesel engine, made of R18CrNi8 steel, cracked and failed during the working process.The cracking failure reasons for the carburized ...A needle valve is a key component of a diesel injector.The needle valve body of the diesel engine, made of R18CrNi8 steel, cracked and failed during the working process.The cracking failure reasons for the carburized injector valve body through chemical composition analysis, metallographic examination, scanning electron microscope(SEM) analysis, and energy spectrum analysis, were investigated.The results reveal that the original material of the needle valve is in conformity with the manufacturing requirement.Due to the high carburizing quenching temperature, the best carburized layer structure was not obtained, and the machining defect from which the crack emanated was not identified.The cracks expanded and eventually led to fracture under the action of altered stress and the high-temperature combustion environment during the operation of the engine.展开更多
The microstructure of the 18R-type long period stacking ordered （LPSO） phase in Mg 97 Y 2 Zn 1 alloy was investigated by the first principles calculation. The arrangement rule of Zn and Y atoms in the LPSO structure...The microstructure of the 18R-type long period stacking ordered （LPSO） phase in Mg 97 Y 2 Zn 1 alloy was investigated by the first principles calculation. The arrangement rule of Zn and Y atoms in the LPSO structure is determined theoretically. The calculation results reveal that the additive atoms are firstly located in the fault layers at the two ends of the 18R-type LPSO structure, and then extend to fault layers in the interior, which is in good agreement with the experimental observations. This feature also implies the microstructural relationship between 18R and other LPSO structures. The cohesive energy and the formation heat indicate the dependence of the stability of 18R LPSO structure on contents of Y and Zn atoms. The calculated electronic structures reveal the underlying mechanism of microstructure and the stability of 18R LPSO structure.展开更多
The microstructural evolution of a 18R single phase （S 18） alloy during annealing at 773 K for 100 h was investigated in order to reveal the formation mechanism of 14H phase. The results showed that the as-cast S 18...The microstructural evolution of a 18R single phase （S 18） alloy during annealing at 773 K for 100 h was investigated in order to reveal the formation mechanism of 14H phase. The results showed that the as-cast S 18 alloy was composed of 18R phase （its volume fraction exceeds 93%）, W particles and α-Mg phase. The 18R phase in S18 alloy was thermally stable and was not transformed into 14H long period stacking ordered （LPSO） phase during annealing. However, 14H lamellas formed within tiny α-Mg slices, and their average size and volume fraction increased with prolonging annealing time. Moreover, the 14H phase is nucleated within α-Mg independently on the basis of basal stacking faults （SFs）. The broadening growth of 14H lamellas is an interface-controlled process which involves ledges on basal planes, while the lengthening growth is a diffusion-controlled process and is associated with diffusion of solute atoms. The formation mechanism of 14H phase in this alloy could be explained as α-Mg＇→α-Mg＋14H.展开更多
文摘A needle valve is a key component of a diesel injector.The needle valve body of the diesel engine, made of R18CrNi8 steel, cracked and failed during the working process.The cracking failure reasons for the carburized injector valve body through chemical composition analysis, metallographic examination, scanning electron microscope(SEM) analysis, and energy spectrum analysis, were investigated.The results reveal that the original material of the needle valve is in conformity with the manufacturing requirement.Due to the high carburizing quenching temperature, the best carburized layer structure was not obtained, and the machining defect from which the crack emanated was not identified.The cracks expanded and eventually led to fracture under the action of altered stress and the high-temperature combustion environment during the operation of the engine.
基金Projects(50861002,51071053)supported by the National Natural Science Foundation of ChinaProject(0991051)supported by NaturalScience Foundation of Guangxi Province,China+1 种基金Project(KF0803)supported by Open Project of Key Laboratory of Materials Design and Preparation Technology of Hunan Province,ChinaProject(X071117)supported by Scientific Research Foundation of Guangxi University,China
文摘The microstructure of the 18R-type long period stacking ordered （LPSO） phase in Mg 97 Y 2 Zn 1 alloy was investigated by the first principles calculation. The arrangement rule of Zn and Y atoms in the LPSO structure is determined theoretically. The calculation results reveal that the additive atoms are firstly located in the fault layers at the two ends of the 18R-type LPSO structure, and then extend to fault layers in the interior, which is in good agreement with the experimental observations. This feature also implies the microstructural relationship between 18R and other LPSO structures. The cohesive energy and the formation heat indicate the dependence of the stability of 18R LPSO structure on contents of Y and Zn atoms. The calculated electronic structures reveal the underlying mechanism of microstructure and the stability of 18R LPSO structure.
基金Project(BK20160869)supported by the Natural Science Foundation of Jiangsu Province,ChinaProject(GY12015009)supported by the Nantong Science and Technology Program,China+1 种基金Project(2015B01314)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(51501039)supported by the National Natural Science Foundation of China
文摘The microstructural evolution of a 18R single phase （S 18） alloy during annealing at 773 K for 100 h was investigated in order to reveal the formation mechanism of 14H phase. The results showed that the as-cast S 18 alloy was composed of 18R phase （its volume fraction exceeds 93%）, W particles and α-Mg phase. The 18R phase in S18 alloy was thermally stable and was not transformed into 14H long period stacking ordered （LPSO） phase during annealing. However, 14H lamellas formed within tiny α-Mg slices, and their average size and volume fraction increased with prolonging annealing time. Moreover, the 14H phase is nucleated within α-Mg independently on the basis of basal stacking faults （SFs）. The broadening growth of 14H lamellas is an interface-controlled process which involves ledges on basal planes, while the lengthening growth is a diffusion-controlled process and is associated with diffusion of solute atoms. The formation mechanism of 14H phase in this alloy could be explained as α-Mg＇→α-Mg＋14H.
