Cracks may easily occur in the fusion weld between vanadium alloys and stainless steel due to the brittle intermetallics and welding stress.The high vacuum electron beam braze-welding has been successfully used to joi...Cracks may easily occur in the fusion weld between vanadium alloys and stainless steel due to the brittle intermetallics and welding stress.The high vacuum electron beam braze-welding has been successfully used to join vanadium alloy(V-5Cr-5Ti) to stainless steel(HR-2) with electroplated Cu and Ag coating.To investigate the effects of electroplated coating on the weldability,the joint appearance,the microstructure and the mechanical properties of the joints have been thoroughly analyzed.The results show that the joint surface configuration was good and root reinforcement was full and smooth.A reaction zone(RZ) was gained on the interface between the VSCrSTi alloy and HR-2 stainless steel base metals.The width of reaction zone at the top of the joint was up to 0.65 mm,wider than that in the bottom of the joint(0.46 mm).The reaction zone consisted of considerably smaller dendritic structures with an average grain size of less than 10 μm.Element Ag and Cu almost enriched the interface between V-5Cr-5Ti alloy substrate and RZ,serving as a physical barrier which decreases or avoids the formation of intermetallics.The maximum tensile strength of vanadium alloy/stainless steel dissimilar alloy joint was more than 300 MPa.The joint was defects free.展开更多
In laser welding-brazing of Al alloy (5A06) and Ti alloy (Ti-6Al-4V) with rectangular CO2 laser spot and with Al-12Si filler wire, element Si enriches at the interface between Ti substrate and the filler metal. It is ...In laser welding-brazing of Al alloy (5A06) and Ti alloy (Ti-6Al-4V) with rectangular CO2 laser spot and with Al-12Si filler wire, element Si enriches at the interface between Ti substrate and the filler metal. It is found that the Si diffusion behavior has a significant effect on the formation of interfacial intermetallic compounds. To analyze the Si diffusion behavior, a model for the prediction of the chemical potential for ternary alloy was established. According to the calculated results of the influence of the element content and temperature in Ti-Al-Si system on Si chemical potential, the diffusion behavior of Si element was analyzed for Ti dissolution and melting mode, which presents a good agreement with the experimental data. Further, formation mechanism of the interfacial intermetllic compound was clarified.展开更多
The electron beam welding-brazing being used to join 5A06 Al alloy to TC4 Ti alloy decreases the formation of brittle intermetallic compound.Experiments were carried out to study the influence of electron beam welding...The electron beam welding-brazing being used to join 5A06 Al alloy to TC4 Ti alloy decreases the formation of brittle intermetallic compound.Experiments were carried out to study the influence of electron beam welding parameters on the tensile strength of welds,based on an orthogonal test and analysis method.The welding parameters include beam current,welding speed,scanning figure,scanning frequency,figure size,beam offset and focus current.The optimum parameters for3 mm 5A06 Al alloy and 2 mm TC4 alloy were as follows:acceleration voltage was 60 kV,beam current was 11 mA,welding speed was 600 mm/min,focus current was 0 mA,scan figure was O,scanning frequency was 1 000 Hz and beam offset was 0.5 mm.The results show that the joints were with good appearance and quality welded by the optimum parameters.The successful joints could be gained and the maximum tensile strength of Al/Ti dissimilar alloy joints could be up to 222.61 MPa using electron beam welding-brazing.展开更多
基金supported by the National Natural Science Foundation of China(Grant No.51105346)
文摘Cracks may easily occur in the fusion weld between vanadium alloys and stainless steel due to the brittle intermetallics and welding stress.The high vacuum electron beam braze-welding has been successfully used to join vanadium alloy(V-5Cr-5Ti) to stainless steel(HR-2) with electroplated Cu and Ag coating.To investigate the effects of electroplated coating on the weldability,the joint appearance,the microstructure and the mechanical properties of the joints have been thoroughly analyzed.The results show that the joint surface configuration was good and root reinforcement was full and smooth.A reaction zone(RZ) was gained on the interface between the VSCrSTi alloy and HR-2 stainless steel base metals.The width of reaction zone at the top of the joint was up to 0.65 mm,wider than that in the bottom of the joint(0.46 mm).The reaction zone consisted of considerably smaller dendritic structures with an average grain size of less than 10 μm.Element Ag and Cu almost enriched the interface between V-5Cr-5Ti alloy substrate and RZ,serving as a physical barrier which decreases or avoids the formation of intermetallics.The maximum tensile strength of vanadium alloy/stainless steel dissimilar alloy joint was more than 300 MPa.The joint was defects free.
基金Project(50275036) supported by the National Natural Science Foundation of China
文摘In laser welding-brazing of Al alloy (5A06) and Ti alloy (Ti-6Al-4V) with rectangular CO2 laser spot and with Al-12Si filler wire, element Si enriches at the interface between Ti substrate and the filler metal. It is found that the Si diffusion behavior has a significant effect on the formation of interfacial intermetallic compounds. To analyze the Si diffusion behavior, a model for the prediction of the chemical potential for ternary alloy was established. According to the calculated results of the influence of the element content and temperature in Ti-Al-Si system on Si chemical potential, the diffusion behavior of Si element was analyzed for Ti dissolution and melting mode, which presents a good agreement with the experimental data. Further, formation mechanism of the interfacial intermetllic compound was clarified.
基金supported by the National Natural Science Foundation of China(Grant No.51105346)
文摘The electron beam welding-brazing being used to join 5A06 Al alloy to TC4 Ti alloy decreases the formation of brittle intermetallic compound.Experiments were carried out to study the influence of electron beam welding parameters on the tensile strength of welds,based on an orthogonal test and analysis method.The welding parameters include beam current,welding speed,scanning figure,scanning frequency,figure size,beam offset and focus current.The optimum parameters for3 mm 5A06 Al alloy and 2 mm TC4 alloy were as follows:acceleration voltage was 60 kV,beam current was 11 mA,welding speed was 600 mm/min,focus current was 0 mA,scan figure was O,scanning frequency was 1 000 Hz and beam offset was 0.5 mm.The results show that the joints were with good appearance and quality welded by the optimum parameters.The successful joints could be gained and the maximum tensile strength of Al/Ti dissimilar alloy joints could be up to 222.61 MPa using electron beam welding-brazing.
基金Acknowledgement The authors would like to appreciate the financial support from the National Natural Science Foundation of China （Grant No. 50874033）.
基金Acknowledgement The authors would like to appreciate the financial support from the National Natural Science Foundation of China （Grant No. 50874033 ）.
基金Acknowledgements The research was sponsored by Project 50905045 supported by the National Natural Science Foundation of China and State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology.
