LEAD SCREW LINEAR ULTRASONIC MOTOR USING BENDING VIBRATION MODES

The operating principle of a lead screw linear ultrasonic motor using bending vibration modes is analyzed. The simplified beam bending vibration model is used to analyze the dynamics characteristics of the motor. Motion trajectory equations are derived for driving points of the stator. The motor operation and driving mechanisms are investigated. The vibration modes and the construction of the motor are analyzed by using the finite element method （FEM）. A prototype motor is built and its stator dimension is 13 mm × 13 mm× 30 mm. The motor is experimentally characterized and the maximum output force of 5- 2 N is obtained.

LINEAR ULTRASONIC MOTOR USING LONGITUDINAL VIBRATION

A linear ultrasonic motor using longitudinal vibration of bar with varying section is proposed. The lin- ear ultrasonic motor has two varying section bars connected by semi-circumferential structure. Elliptical trajecto- ries of particles are formed on top of the semi-circumferential structure outer surface where a driving foot is locat- ed. And a mover is pushed to move linearly when the driving foot is pressed onto it. Finite element model of sta- tor is built and results of harmonic analysis verify its principle. Moreover, design requirements of the motor are analyzed through finite element analysis and the results of sensitive analysis provide an efficient way to design the type of linear ultrasonic motor. Prototype test shows that the motor can afford load of 10 N at the speed of 100 mm/s.

Adaptive PI Control Strategy for Flat Permanent Magnet Linear Synchronous Motor Vibration Suppression

Due to low damping ratio, fiat permanent magnet linear synchronous motor＇s vibration is difficult to be damped and the accuracy is limited. The vibration suppressing results are not good enough in the existing research because only the longitudinal direction vibration is considered while the normal direction vibration is neglected. The parameters of the direct-axis current controller are set to be the same as those of the quadrature-axis current controller commonly. This causes contradiction between signal noise and response. To suppress the vibration, the electromagnetic force model of the flat permanent magnet synchronous linear motor is formulated first. Through the analysis of the effect that direct-axis current noise and quadrature-axis current noise have on both direction vibration, it can be declared that the conclusion that longitudinal direction vibration is only related to the quadrature-axis current noise while the normal direction vibration is related to both the quadrature-axis current noise and direct-axis current noise. Then, the simulation test on current loop with a low-pass filter is conducted and the results show that the low-pass filter can not suppress the vibration but makes the vibration more severe. So a vibration suppressing strategy that the proportional gain of direct-axis current controller adapted according to quadrature-axis reference current is proposed. This control strategy can suppress motor vibration by suppressing direct-axis current noise. The experiments results about the effect of Kp and Ti on normal direction vibration, longitudinal vibration and the position step response show that this strategy suppresses vibration effectively while the motor＇s motion performance is not affected. The maximum reduction of vibration can be up to 40%. In addition, current test under rated load condition is also conducted and the results show that the control strategy can avoid the conflict between the direct-axis current and the quadrature-axis current under typical load. Adaptive PI control strategy can effectively suppress the flat permanent magnet linear synchronous motor＇s vibration without affecting the motor＇s performance.

Analysis of Different Vibration Control Strategies for Soft Mounted Induction Motors with Sleeve Bearings Using Active Motor Foot Mounts

The paper presents a theoretical analysis of different vibration control strategies of soft mounted induction motors with sleeve bearings, using active motor foot mounts. After the vibration model is presented, different controllers in combination with different feedback strategies are mathematically investigated. The focus is here on the forced vibrations, caused by dynamic rotor eccentricity—rotor mass eccentricity, magnetic eccentricity and bent rotor deflection. After the mathematically coherences are described, a numerical example is shown, where the forced vibrations caused by bent rotor deflection are investigated, for different control strategies, where the mass matrix, the stiffness matrix and the damping matrix are influenced by different control parameters. The aim of the paper is to show the mathematically coherences and the possibility to influence the vibration behaviour, by different control strategies to optimize the vibration behaviour of soft mounted induction motors.

A New Type of a Magnetic Plane Motor Coupled Mechanical Vibration with Electromagnetic Force

This paper proposes a new magnetic plane motor capable of rotation by the resonance energy of double-cantilever beam model excited by an electromagnetic force. This magnetic plane motor has two double-cantilever models, and the rotational direction is able to change by changing of the vibration mode. Basic characteristics of a prototype for the magnetic plane motor, such as rotational speed, output torque and efficiency were determined experimentally. Experimental results demonstrated that the rotational speed of 8.1 rpm was obtained with output torque of 0.07 Ncm for the magnetic plane motor having double-cantilever model. The output torque characteristics of the magnetic plane motor with two double-cantilever models improved 200 percent compared with double-cantilever model.

Optimization of Vibration and Noise Performance of Permanent Magnet Synchronous Motor for Electric Vehicles

In the design of the motor used for electric vehicles(EVS),vibration and noise problems are often ignored,which reduce the reliability and service life of the motor.In this paper,an interior permanent magnet synchronous motor(IPMSM)with high power density is taken as an example,and its electromagnetic vibration and noise problem is investigated and optimized.Firstly,the factors that generate the electromagnetic force harmonic of IPMSM are analyzed by theoretical derivation.Furthermore,the mode and electromagnetic harmonic distribution of the motor are calculated and analyzed by establishing the electromagnetic-structure-sound coupling simulation model.Then,by combining finite element method(FEM)with modern optimization algorithm,an electromagnetic vibration and noise performance optimization method is proposed in the electromagnetic design stage of the motor.Finally,an IPMSM is optimized by this method for electromagnetic vibration and noise performance.The results of comparison between before and after optimization prove the feasibility of the method.

Design on Vibration Monitoring and Fault Diagnosis System of Large Water Pump Motor

Large water pump motor,whose operation decides the reliability of the whole production line,plays a very important role.Therefore,its online condition monitoring can help companies better know its operation,process fault analysis and protection.The essay mainly studies and designs large water pump motor′s real time vibration monitoring and fault diagnosis system.The essay completes the systems project design,the establishment of the system and performance test.Eddy-currentsensor,XM-120 vibration module,XM-320 axial translation module,XM-362 temperature module,XM-360 process amount module and XM-500 gateway module are used to measure the axial vibration and displacement of main motors.Laboratory tests prove that the system can meet the requirements of motor vibration monitoring.

Improved Model of Radial Vibration in Switched Reluctance Motor Including Magnetic Saturation

This paper proposes an improved method for the prediction of radial vibration in switched reluctance motor(SRM)considering magnetic saturation.In this paper,the basic modeling principle is briefly introduced,it is based on the derivation that the peak acceleration is dependent on the product of phase current and current gradient idi/dt.However,the derivation may cause errors due to saturation effect.Thus in this paper,the discrete sample data are firstly acquired based on DC pulse measurement method,by which electromagnetic,torque and peak acceleration characteristics can all be acquired.Then the entire peak acceleration characteristics are obtained by improved Least Square Support Vector Machine(LSSVM).Based on the obtained static peak acceleration characteristics,the time-varied radial vibration model is established based on superposition of natural oscillations of dominant vibration modes.Finally,a simulation model is built up using MATLAB/Simulink.The good agreement between simulation and experiment shows that the proposed method for modeling is feasible and accurate,even under saturation.In addition,since LSSVM does not need any prior knowledge,it is much easier for modeling compared with other existing literatures.

Development of a Haptic Interface with Proximity Sensors and Vibration Motors

As described in this paper, we propose a new haptic interface for a service robot. For safety with service robots working in a space where people live, some notification before collision with an obstacle is desirable. To achieve such a function, we developed a master-slave manipulator system in which the slave manipulator surface is covered with many proximity sensors. Additionally, we developed a haptic device that feeds back proximity sense information to the operator using small vibration motors. We attached the haptic device to the arm of the operator and vibrated the vibration motor corresponding to the sensor. Thereby, the operator was able to ascertain the position of an object near the manipulator, and to make the robot maneuver to avoid it before collision. To confirm the system usefulness, we equipped subjects with the developed proximity sense presentation device and performed a detection-position-specific experiment and an obstacle avoidance experiment in a narrow space. As results of the detection position specific experiment on five subjects, four subjects reported the detection position correctly. The remaining one person failed because of his particular arm shape. Operation experiments conducted in a narrow space showed that all subjects＇ work was successful when given feedback of proximity sense information. Nobody was successful without proximity sense information. Results of these two experiments demonstrate that this proposed system is useful for obstacle avoidance of a master-slave manipulator system.

Stable Vibration-Based Communication Scheme Using Multi-Step ASK and PPM Techniques

In the information-oriented society, there are increasing needs to conduct data communication with nearby devices/people. In this light, vibration-based communication method was proposed as one of possible communication means between adjacent devices. This method has been expected to provide an intuitive and safe communication by propagating vibration to a receiver device. This study proposes two types of techniques, which are multi-step ASK (Amplitude Shift Keying) with pseudo clock and PPM (Pulse Position Modulation), to achieve a stable vibration-based communication simply using smart device functions. These proposed techniques are then evaluated through some experiments using several types of smart devices. In addition, the effectiveness of the proposed methods is discussed based on the experimental results.

Prevention of Physiological Impairments from Whole Body Vibration by Conditioning with 4F ApoA-I Mimetic

Is physical fatigue one of the major causes of motor vehicle accidents？ Our study results challenged this traditional belief, and indicated that motor vehicle induced whole body vibration （WBV） is the actual cause. In this study, rats were subjected to simulated WBV. After 2 weeks all rats were evaluated by multiple physiological tests. Results indicated that WBV for short periods impaired the animal＇s mental judgment capabilities as well as sensory and motor functions. The primary reason for this is that WBV caused vasoconstriction, which decreased the cerebral blood flow as shown by Doppler imaging. This reduction in blood flow impaired the animal＇s ability to run a maze. Nerve functions were affected as well. This was shown by a reduction in nerve conduction velocity （NCV）. An increase in tail flick and Von Frey withdrawal times showed sensory deficits. Grip strength was also reduced. 4F （human apolipoprotein A-I molecule mimetic） conditioning has shown preventive effects against WBV injury as indicated by the above functional tests. This animal model simulated the most common motor vehicle travel vibration and validated the biological cause and mechanism of physiological impairment from WBV, which can be translated into a practical application for motor vehicle accident prevention.

永磁同步电机系统非线性动态特性分析

为减弱永磁同步电机内置电机转子与定子之间的气隙分布不均引起的偏心,造成的高速电主轴动态特性的非线性变化,基于复合偏心影响下不平衡磁拉力模型,建立永磁同步电机模型及其运动微分方程。采用数值模拟方法分析发生气隙偏心时电机系统的动态特性,通过分岔图、轴心轨迹图和频谱图等方法对高速电主轴内置电机系统的非线性振动特性进行研究。结果表明,随着转速增大,电机转子的回转半径呈现先增大后减小的趋势,增大静偏心会导致回转半径峰值后移,但随着静偏心增大,系统峰值也逐渐增大。

YBBP 500-2500 kW低振动高压高速隔爆电机设计

为了YBBP 500-2500 kW 10 kV隔爆型高压三相异步电动机能够在ExdbII CT4 Gb环境下使用,同时变频范围是25~60 Hz,电机保证转速在3500 r/min(约58.3 Hz)时功率500 kW的情况下长期运行,现通过论证电磁、结构设计要点,经试验验证此电机设计方案满足用户需求。同时还降低了2极电机振幅,转子铁心采用拉杆结构,保证了电机空载振动值在1.0 mm/s以下。

Principle and Experimental Verification of Novel Dual Driving Face Rotary Ultrasonic Motor

Existing rotary ultrasonic motors operating in extreme environments cannot meet the requirements of good environmental adaptability and compact structure at same time,and existing ultrasonic motors with Langevin transducers show better environmental adaptability,but size of these motors are usually big due to the radial arrangement of the Langevin transducers.A novel dual driving face rotary ultrasonic motor is proposed,and its working principle is experimentally verified.The working principle of the novel ultrasonic motor is firstly proposed.The 5th in-plane flexural vibration travelling wave,excited by the Langevin transducers around the stator ring,is used to drive the rotors.Then the finite element method is used in the determination of dimensions of the prototype motor,and the confirmation of its working principle.After that,a laser Doppler vibrometer system is used for measuring the resonance frequency and vibration amplitude of the stator.At last,output characteristics of the prototype motor are measured,environmental adaptability is tested and performance for driving a metal ball is also investigated.At room temperature and 200 V(zero to peak) driving voltage,the motor’s no-load speed is 80 r/min,the stalling torque is 0.35 N·m and the maximum output power is 0.85 W.The response time of this motor is 0.96 ms at the room temperature,and it decreases or increases little in cold environment.A metal ball driven by the motor can rotate at 210 r/min with the driving voltage 300 V(zero to peak).Results indicate that the prototype motor has a large output torque and good environmental adaptability.A rotary ultrasonic motor owning compact structure and good environmental adaptability is proposed,and lays the foundations of ultrasonic motors’ applications in extreme environments.

MECHANICAL-ELECTRIC COUPLING DYNAMICAL CHARACTERISTICS OF AN ULTRA-HIGH SPEED GRINDING MOTORIZED SPINDLE SYSTEM

On the basis of the traditional mechanical model of a grinding wheel rotor and the mechanical-electric coupling model with ideal sinusoidal supply, taking high-frequency converting current of inverter power switches into further consideration, a modified mechanical-electric coupling model is created. The created model consists of an inverter, a motorized spindle, a grinding wheel and grinding loads. Some typical non-stationary processes of the grinding system with two different supplies, including the starting, the speed rising and the break in grinding loads, are compared by making use of the created model. One supply is an ideal sinusoidal voltage source, the other is an inverter. The theoretical analysis of the high-order harmonic is also compared with the experimental result. The material strategy of suppressing high-order harmonic mechanical-electric coupling vibration by optimizing inverter operating parameters is proposed.

Dynamic analysis of traction motor in a locomotive considering surface waviness on races of a motor bearing

The traction motor is the power source of the locomotive.If the surface waviness occurs on the races of the motor bearing,it will cause abnormal vibration and noise,accelerate fatigue and wear,and seriously affect the stability and safety of the traction power transmission.In this paper,an excitation model coupling the time-varying displacement and contact stiffness excitations is adopted to investigate the effect of the surface waviness of the motor bearing on the traction motor under the excitation from the locomotive-track coupled system.The detailed mechanical power transmission path and the internal/external excitations(e.g.,wheel–rail interaction,gear mesh,and internal interactions of the rolling bearing)of the locomotive are comprehensively considered to provide accurate dynamic loads for the traction motor.Effects of the wavenumber and amplitude of the surface waviness on the traction motor and its neighbor components of the locomotive are investigated.The results indicate that controlling the amplitude of the waviness and avoiding the wavenumber being an integer multiple of the number of the rollers are helpful for reducing the abnormal vibration and noise of the traction motor.

Low-speed instability analysis for hydraulic motor based on nonlinear dynamics

A nonlinear dynamics model and a mathematical expression were set up to investigatethe mechanism and conditions of vibration creep acceleration.The model showsthat hydraulic spring and nonlinear friction are major factors that can affect low-speed instability.The mathematic model was established to obtain the change rule of speed andinstantaneous acceleration of the hydraulic motor.Then, Matlab was used to simulate theeffect of nonlinear friction force and hydraulic motor parameters such as coefficient of leakand compression ratio, etc., under low speed.Finally, some measures were proposed toimprove the low-speed stability of the hydraulic motor.

A new hybrid piezoelectric ultrasonic motor with two stators

A new hybrid piezoelectric ultrasonic motor, which consists of one rotor and two stators, was proposed in this paper. In order to match the resonance frequencies of longitudinal vibration and torsional vibration excited in the stators, a symmetrical structure was adopted in design of the motor. A so-called mass matching method, namely adding two rings to the outside circumference of the two stators respectively, was used to adjust the resonance frequencies of these two vibrations. A finite element model was developed using ANSYS software for the purpose of analyzing the resonance frequencies of longitudinal vibration and torsional vibration as well as the function of the adjusting rings. The results show that the resonance frequency of torsional vibration varies with the position of the ring, but the resonance frequency of longitudinal vibration changes little. By means of adjusting the mass and the position of the rings, the first order resonance frequency of longitudinal vibration is coincided with that of torsional vibration and the value is 20.75kHz. An experimental prototype motor was fabricated according to the analytical results and its performance is in agreement with the theoretical predictions. The speed of motor reaches the maximum 92r/min at the working frequency 19.0kHz.

Wavelet Transform and Neural Networks in Fault Diagnosis of a Motor Rotor

In the motor fault diagnosis technique, vibration and stator current frequency components of detection are two main means. This article will discuss the signal detection method based on vibration fault. Because the motor vibration signal is a non-stationary random signal, fault signals often contain a lot of time-varying, burst proper- ties of ingredients. The traditional Fourier signal analysis can not effectively extract the motor fault characteristics, but are also likely to be rich in failure information but a weak signal as noise. Therefore, we introduce wavelet packet transforms to extract the fault characteristics of the signal information. Obtained was the result as the neural network input signal, using the L-M neural network optimization method for training, and then used the BP net- work for fault recognition. This paper uses Matlab software to simulate and confirmed the method of motor fault di- agnosis validity and accuracy

Identification Method of Dynamic Coefficients of Fluid Film Bearings for HDD Spindle Motors

Fluid film bearings are widely used as support elements of rotating shaft for HDD （hard disk drive） spindle motors. Recently, the opportunity for the HDD spindle motors exposed to external vibration has been increasing because the HDDs are used for various information related equipments such as mobile PCs, car navigation systems. Hence, the rotating shaft has a possibility to come in contact with the bearing and it causes wear or seizure to the bearing surface. In order to avoid the problems, it is extremely important to enhance the dynamic characteristics of the fluid film bearings for spindles. However, verification from both theory and experiment of dynamic characteristics such as spring coefficients and damping coefficients is rare and few. In this paper, the bearing vibration characteristics when the HDD spindle is oscillated are investigated theoretically and experimentally. And then the identification method ofoil film coefficients of fluid film bearing spindles is described.