Operation and Management of Electrical Equipment in Iron and Steel Enterprises

How to ensure the reliable operation of the complex and huge electrical system composed of a large number of electrical equipment in iron and steel enterprises?Combined with working experience,the author introduces four main factors affecting the normal operation of equipment,analyzes five main problems existing in the operation and management of electrical equipment,and puts forward corresponding improvement measures,so as to improve the management level of electrical equipment in iron and steel enterprises.

Energy Saving Analysis of Coal Gas Resource Utilization in Iron and Steel Enterprises

The article discusses the preparation of a gas balance sheet,as well as the recovery,storage,transporta-tion,and use of gas.An analysis was conducted on the occurrence and consumption quotas of various gas media,and specific energy-saving measures were elaborated for each process.This provides a theoretical reference for saving gas and reducing energy consumption in steel enterprises.

Discussion on Abnormal Corrosion and Material Selection of Hot Iron Ladles with Steel Scrap Addition

The abnormal corrosion of hot iron ladles was investigated.The performance,the composition and the structure of bricks for hot iron ladles were analyzed.The results show that(1)compared with the alumina-silicon carbide-carbon bricks for the ladle bottom,those for the ladle wall have more pyrophyllite and the Al2O3 content of 36.32 mass%;their bulk density,apparent porosity and cold compressive strength are lower than the requirement of industry standard;they have poor anti-oxidation performance and are oxidized to form a porous layer during service,which loosens the brick lining structure thus leading to fracture,local wear and structural damage of bricks;(2)without preheating,steel scraps are not completely melted,resulting in slag or steel attachment at the mouth or the bottom of ladles thus increasing damage of ladles;(3)and the residual bricks react with the attached slag to form low melting point phases affecting their hot properties.The refractories for the lining of hot iron ladles must be improved in combination with process changes,not entirely by raw materials replacement to reduce costs.

Identification of the Credit Guarantee Network of Steel Trade Enterprises in China

The risk points in the credit guarantee network of steel trade enterprises were identified by using the network analysis method in this paper. Firstly, the formation and operation mechanism of steel trade credit guarantee network was analyzed.Secondly,a guarantee network was established to analyze the related network structure indexes based on the mutual guarantee data of 83 enterprises in a steel trade market. These indexes included centrality,honest broker,and structural hole. The results suggest that network analysis method can be used to find out the risk points of the guarantee network. Additionally,some recommendations are brought forth to reduce or prevent future crises.

Discussion on Gas Safety Protection Management in Steel Plants

The necessity of establishing gas protection station in iron and steel works is demonstrated,issues of strengthening the management of gas safety protection,studying new technology of gas protection,adapting to the needs of modernization and building large scale and intelligent iron and steel works are discussed.Relevant sug-gestions are also put forward.

Application of the Business Process Reengineering Model in Steel Enterprises

To satisfy the instancy requirements of resources integration inside and outside the enterprises for resolving the uniformity of information resources for steel enterprises in competing environment, a control model of ISPS-ERP system integration is proposed. The schemes based on regeneration of operation flow are designed here. The well effects are achieved during the implementing course in XG enterprise.

Highlights of Recent Advances in Refractories for Iron and Steel Industry in China

Recently procured outstanding achievements in iron and steel industry in China are presented by data or facts in steel output, energy consumption, technical and economical indicators and advanced technologies that are being adopted. The latest achievements in refractonries for this biggest user industry are reviewed, covering new refractories for CDQ coke oven, BF hearth, AOD Lining, long life tundish, SEN for clean steel making and regenerative reheating furnace . The reciprocal relationship is obvious that the rapid development of iron and steel industry has given an impetus to the advance of refractories industry, which in return has contributed greatly to the former.

Some Aspects in the Development of High Performance Refractories for Iron and Steel Making in China

In the past 25 years in China, to meet with the rapid increase in steel production accompanied by adoption of advanced metallurgical technologies, there has been fast development of China＇ s refractories industry in production capacity, in quality improvement and in development of new products. Sophisticated high performance refractory materials mainly based on our rich reserves of magncsite, bauxite and flake graphite have been developed, such as carbon-bonded products, high purity oxide products, bauxite-based low creep and high strength high alumina bricks and LC, ULC and ZC castables. They have been used in blast furnaces, BOFs, EAFs, secondary refining and continuous casting with considerable improvement in service pecformance.

Centrifugal Casting of High Speed Steel/Nodular Cast Iron Compound Roll Collar

The centrifugal casting of compound HSS/nodular cast iron roll collar was studied,and the factors affecting transition zone quality were analyzed.The pouring temperature and interval in pouring are the main factors affecting transition zone quality.By controlling process parameter and flux adding during casting,high quality roll collar was obtained.The cause,why in the casting of HSS part,segregation appears easily,was analyzed and the countermeasure eliminating segregation was put forward,the measure eliminating heat treatment crackling was also put forward.

Fabrication of plain carbon steel/high chromium white cast iron bimetal by a liquid–solid composite casting process

High-chromium white cast iron （HCWCI） is one of the most widely used engineering materials in the mining and cement industries. However, in some components, such as the pulverizer plates of ash mills, the poor machinability of HCWCI creates difficulties. The bimetal casting technique is a suitable method for improving the machinability of HCWCI by joining an easily machined layer of plain carbon steel （PCS） to its hard part. In this study, the possibility of PCS/HCWCI bimetal casting was investigated using sand casting. The investigation was conducted by optical and electron microscopy and non-destructive, impact toughness, and tensile tests. The hardness and chemical composition profiles on both sides of the interface were plotted in this study. The results indicated that a conventional and low-cost casting technique could be a reliable method for producing PCSYdCWCI bimetal. The interfacial microstructure comprised two distinct lay- ers： a very fine, partially spheroidized pearlite layer and a coarse full pearlite layer. Moreover, characterization of the microstructure revealed that the interface was free of defects.

RESEARCH ON THE APPLICATION OF RARE EARTHS IN IRON AND STEEL IN RECENT YEARS

China has the biggest rare earths resource in the world,no wonder she pays much at-tention to the application of rare earth metals (REM).The application of REM in iron andsteel in China began at the end of 1950’s.The production of REM-treated iron and steelhad been made steady progress in the period of 1980’s.The production of REM-treatediron and steel in 1989 was 1.4 million tons and 250,000 tons respectively.The interest oftreating steel with REM in China keeps growing even in these years,It comes from the nat-

Electrolytic surface hardening of steel, cast iron and aluminium-bronze

Electrolytic hardening process was developed in USSR in the 1950s. The process was developed but was not commercially exploited. There is no evidence of work done on this process in India. The author has done this original work applied to different materials like steel, cast iron and aluminum-bronze. This paper gives details of microstructural transformations along with hardness value achieved. There is vital scope for this process to become viable for surface hardening and selective hardening of small components.

Effects of sphere size on the microstructure and mechanical properties of ductile iron–steel hollow sphere syntactic foams

The effects of sphere size on the microstructural and mechanical properties of ductile iron–steel hollow sphere（DI–SHS） syntactic foams were investigated in this study. The SHSs were manufactured by fluidized-bed coating via the Fe-based commercial powder–binder suspension onto expanded polystyrene spheres（EPSs）. Afterwards, the DI–SHS syntactic foams were produced via a sand-mold casting process. The microstructures of specimens were investigated by optical microscopy, scanning electron microscopy（SEM）, and energy-dispersive X-ray spectroscopy（EDS）. The microscopic evaluations of specimens reveal distinct regions composed of the DI matrix, SHS shells, and compatible interface. As a result, the microstructures and graphite morphologies of the DI matrix depend on sphere size. When the sphere size decreases, the area fractions of cementite and graphite phases are observed to increase and decrease, respectively. Compression tests were subsequently conducted at ambient temperature on the DI–SHS syntactic foams. The results reveal that the compression behavior of the syntactic foams is enhanced with increasing sphere size. Furthermore, the compressed specimens demonstrate that microcracks start and grow from the interface region.

Application of BAIRD Photoelectric Spectrometer in Quantitative Analysis of Iron and Steel

BAIRD SPECTROVAC 2000(DV 5) consisting of new type of HR-400 high repeat rate spark spectrosource, air cooled sample stand and an annular purged tungsten counter electrode has been used continuously in the lab for many years and resulted in good economic benefits. The paper describes the application of the spectrometer in quantitative analysis of cast iron and steel products, and the experience and technique may be helpful to those who are using the same kind of instrument.

Effect of Ball Scribing on Iron Loss of CGO and HGO Electrical Steel

The effect of ball scribing on iron loss of conventional grain-oriented ( CGO) and high-permeability grain-oriented ( HGO) electrical steel was investigated. In this paper,ball scribing was achieved by self- designed ball scribing instrument and a computer-controlled system capable of providing high accuracy and automatic measurements was developed for the magnetisation and measurement at high and low flux densities. The results showed that after ball scribing,iron loss of two types of steel ( C711 and H668 ) apparently decreases ( 5. 5% and 8. 2% respectively after 16mm scribing at 1. 2T) ,and at high and low flux densities, CGO and HGO electrical steel performs differently. Through the formation and development of free magnetic poles and secondary magnetic domains due to compressive stress,primary magnetic domain spacing of grain- oriented electrical steel becomes smaller,which reflects as a reduction of iron loss in the macroscopic magnetic properties. Through iron loss formula derivation,the effect of domain refinement on grain-oriented electrical steel was also interpreted.

Microstructure and properties of pure iron/copper composite cladding layers on carbon steel

In the present study, pure iron/copper composite metal cladding was deposited onto carbon steel by tungsten inert gas welding. The study focused on interfacial morphological, microstructural, and mechanical analyses of the composite cladding layers. Iron liquid–solid-phase zones were formed at copper/steel and iron interfaces because of the melting of the steel substrate and iron. Iron concentrated in the copper cladding layer was observed to exhibit belt, globule, and dendrite morphologies. The appearance of iron-rich globules indicated the occurrence of liquid phase separation（LPS） prior to solidification, and iron-rich dendrites crystallized without the occurrence of LPS. The maximum microhardness of the iron/steel interface was lower than that of the copper/steel interface because of the diffusion of elemental carbon. All samples fractured in the cladding layers. Because of a relatively lower strength of the copper layer, a short plateau region appeared when shear movement was from copper to iron.

On the Comparison of Microstructure Characteristics and Mechanical Properties of High Chromium White Iron with the Hadfield Austenitic Manganese Steel

In this study, high chromium white iron (HC-Wi) alloy and the Hadfield steel were studied. The microstructure of this high-chromium iron was studied using Metallurgical optical microscopy (OM) and compared to the Hadfield steel. The hardness and unnotched charpy impact strength of the HC-Wi alloy and Hadfield steel were examined at ambient temperature in the as-cast and heat-treated conditions. A pin-on-disc test at linear speed of 1.18 m/s and a 10 N normal load was employed to evaluate the wear behavior of both steel samples. Microstructural results showed that varying the carbon level in HC-Wi alloys can affect the chromium carbide morphology and its distribution in the austenite matrix which leads to considerable changes of the mechanical properties. Abrasion test showed that HC-Wi alloys have superior wear resistance, about three times of the Hadfield steel.

Hardening Characteristics of Plain Carbon Steel and Ductile Cast Iron Using Neem Oil as Quenchant

The hardening characteristics of medium carbon steel and ductile cast iron using neem oil as quenching medium has been investigated. The samples were quenched to room temperature in Neem oil. To compare the effectiveness of the neem oil samples were also quenched in water and SAE engine oil the commercial quenchants. The microstructures and mechanical properties of the quenched samples were used to determine the quench severity of the neem oil. The result shows that hardness value of the medium carbon steel increased from 18.30HVN in the as-cast condition to 21.60, 20.30and 20.70HVN while that of ductile cast iron samples increased from 18.90HVN in the as-cast condition to 22.65, 20.30 and 21.30HVN for water, neem oil and SAE40 engine oil respectively. The as-received steel sample gave the highest impact strength value and water quenched sample gave the least impact strength. The impact strength of the medium carbon steel samples is 50.84, 41.35, 30.50 and 45.15 Joule and that of ductile iron is 2.71, 1.02, 0.68 and 1.70 Joule for as-cast condition, neem oil, water and SAE 40 engine oil quenched respectively. The microstructure of the samples quenched in the Neem oil revealed the formation of martensite. Hence, neem oil can be used where cooling severity less than that of water but greater than SAE 40 engine oil is required for hardening of plain carbon steels and ductile cast iron.