A1203-SiC-C iron trough castables were prepared using high alumina bauxite clinker GL-90 （ 〉 1 mm ） or homogenized bauxite GL-88 to replace the traditional brown corundum aggregates （ 〉 1 mm ） to reduce the cost...A1203-SiC-C iron trough castables were prepared using high alumina bauxite clinker GL-90 （ 〉 1 mm ） or homogenized bauxite GL-88 to replace the traditional brown corundum aggregates （ 〉 1 mm ） to reduce the cost of iron trough castables. Effects of the two bauxite aggregates on properties of iron trough eastables were investigated. The results show that the two kinds of bauxite affect flowability, bulk density, strength and slag corrosion resistance of trough castables differently. Compared with homogenized bauxite, high alumina bauxite clinker is more suitable to substitute brown corundum. The castables prepared from the bauxite clinker have similar performances with those prepared from brown corundum, especially used in medium or small blast furnaces with weak thermal impact and lower temperature hot metal. However, in large blast furnaces with severe thermal impact and high temperature hot metal, the performances of the two castables are significantly different. So it is suggested to use the brown corundum based castables in the front gyral zone of the slag skimmer.展开更多
Three different kinds of corundum aggregates-tabular sintered alumina, dense sintered alumina, and fused dense corundum-were introduced into the silica fume .free or silica fume containing Al2O3 -SiC - C iron runner c...Three different kinds of corundum aggregates-tabular sintered alumina, dense sintered alumina, and fused dense corundum-were introduced into the silica fume .free or silica fume containing Al2O3 -SiC - C iron runner castables to investigate their influences on the flow ability, linear change on heating, bulk density, apparent porosity, cold strength, hot modulus of rupture, therm, al shock resistance, slag resistance, oxidation resistance as well as wear resistance of Al2O3 - SiC - C iron runner castables. The results show that （ 1 ） compared with the specimens with fused dense corundum, the specimens with dense sintered alumina have equivalent installation property, slag resistance and oxidation resistance, equivalent or even higher cold modulus of rupture, cold crushing strength and hot modulus of rupture, exhibiting better thermal shock resistance and cold wear resistance ; （2） adopting bimodal alumina micropowder LISAL22RABL as well as water reducers ZX2 and ZD2 can well reduce the water requirement of silica fume free castables, solving the problem of deteriorated flow ability resulted from the lack of silica fume; since the lack of silica fume avoids the formation of low melting point liquid, the hot modulus of rupture and the thermal shock resistance of the silica fume free castables are both better than those of the silica fume containing castables ; （3） the density of the castable specimens with dense sintered alumina is 4% -6% lower than that of the castable specimens with Jhsed dense corundum so the refractories consumption of one iron runner reduces by 5% by using the tastable with dense sintered alumina, which obviously reduces the cost of refractories.展开更多
Baivumebo iron ore is special magnetite containing fluorine,kalium and sodium elements,and the main raw material for ironmaking of Baotou Iron and Steel（Group） Co.The effects of basicity and ratio of Al2O3 to SiO2（...Baivumebo iron ore is special magnetite containing fluorine,kalium and sodium elements,and the main raw material for ironmaking of Baotou Iron and Steel（Group） Co.The effects of basicity and ratio of Al2O3 to SiO2（A/S） on the formation of silico-ferrite of calcium and aluminium（SFCA） in Baivumebo low silica sinters were studied by means of mini-sintering,XPF-500 optical mineralogical microscope and CSS-88000 electronic universal testing machine.The results show that it is beneficial to the formation of complex calcium ferrite to enhance the basicity of Baivumebo low silica sinters.The acicular SFCA-I was increased with the enhancing basicity and reached the peak at basicity 2.8,then the columnar or platy SFCA formed and the bonding strength decreased.Alumina is beneficial to the formation of acicular complex calcium ferrite in Baivumebo low silica sinters.But the residual unfused Al2O3 reagent came into being when A/S was 0.35,while complex calcium ferrite still remained to be acicular.There is a common rule about mineralogy components affected by basicity and ratio of A/S,that is,SFCA is increasing accompanied with hematite and porosity reduced,but the content of glass phase is stable展开更多
文摘A1203-SiC-C iron trough castables were prepared using high alumina bauxite clinker GL-90 （ 〉 1 mm ） or homogenized bauxite GL-88 to replace the traditional brown corundum aggregates （ 〉 1 mm ） to reduce the cost of iron trough castables. Effects of the two bauxite aggregates on properties of iron trough eastables were investigated. The results show that the two kinds of bauxite affect flowability, bulk density, strength and slag corrosion resistance of trough castables differently. Compared with homogenized bauxite, high alumina bauxite clinker is more suitable to substitute brown corundum. The castables prepared from the bauxite clinker have similar performances with those prepared from brown corundum, especially used in medium or small blast furnaces with weak thermal impact and lower temperature hot metal. However, in large blast furnaces with severe thermal impact and high temperature hot metal, the performances of the two castables are significantly different. So it is suggested to use the brown corundum based castables in the front gyral zone of the slag skimmer.
文摘Three different kinds of corundum aggregates-tabular sintered alumina, dense sintered alumina, and fused dense corundum-were introduced into the silica fume .free or silica fume containing Al2O3 -SiC - C iron runner castables to investigate their influences on the flow ability, linear change on heating, bulk density, apparent porosity, cold strength, hot modulus of rupture, therm, al shock resistance, slag resistance, oxidation resistance as well as wear resistance of Al2O3 - SiC - C iron runner castables. The results show that （ 1 ） compared with the specimens with fused dense corundum, the specimens with dense sintered alumina have equivalent installation property, slag resistance and oxidation resistance, equivalent or even higher cold modulus of rupture, cold crushing strength and hot modulus of rupture, exhibiting better thermal shock resistance and cold wear resistance ; （2） adopting bimodal alumina micropowder LISAL22RABL as well as water reducers ZX2 and ZD2 can well reduce the water requirement of silica fume free castables, solving the problem of deteriorated flow ability resulted from the lack of silica fume; since the lack of silica fume avoids the formation of low melting point liquid, the hot modulus of rupture and the thermal shock resistance of the silica fume free castables are both better than those of the silica fume containing castables ; （3） the density of the castable specimens with dense sintered alumina is 4% -6% lower than that of the castable specimens with Jhsed dense corundum so the refractories consumption of one iron runner reduces by 5% by using the tastable with dense sintered alumina, which obviously reduces the cost of refractories.
基金Sponsored by Inner Mongolia Science Foundation of China(2009MS0702)
文摘Baivumebo iron ore is special magnetite containing fluorine,kalium and sodium elements,and the main raw material for ironmaking of Baotou Iron and Steel（Group） Co.The effects of basicity and ratio of Al2O3 to SiO2（A/S） on the formation of silico-ferrite of calcium and aluminium（SFCA） in Baivumebo low silica sinters were studied by means of mini-sintering,XPF-500 optical mineralogical microscope and CSS-88000 electronic universal testing machine.The results show that it is beneficial to the formation of complex calcium ferrite to enhance the basicity of Baivumebo low silica sinters.The acicular SFCA-I was increased with the enhancing basicity and reached the peak at basicity 2.8,then the columnar or platy SFCA formed and the bonding strength decreased.Alumina is beneficial to the formation of acicular complex calcium ferrite in Baivumebo low silica sinters.But the residual unfused Al2O3 reagent came into being when A/S was 0.35,while complex calcium ferrite still remained to be acicular.There is a common rule about mineralogy components affected by basicity and ratio of A/S,that is,SFCA is increasing accompanied with hematite and porosity reduced,but the content of glass phase is stable
