Micromorphology and safety properties of meager and meager-lean coal for blast furnace injection

Four types of meager and meager-lean coal and one type of high-quality anthracite were selected based on the safety requirements for blast furnace coal injection and domestic coal quality to conduct microstructure and component analyses.The analyses of the organic and inorganic macerals and the chemical compositions of the selected coal samples indicate that the four types of meager and meager-lean coal have low volatilization,low ash content,and low sulfur content;these qualities are suitable for blast furnace injection.Grindability test was conducted on the four types of meager and meager-lean coal and the anthracite mixed coal samples.Results indicate that the mixture of meager and meager-lean coal and anthracite is beneficial to improve the grindability of pulverized coal.The explosive tests reveal that the selected coal samples are non-explosive or weakly explosive.When the proportion of meager and meager-lean coal is less than 40wt%,the mixed coal powder would not explode during the blowing process.The minimum ignition temperature test determines that the minimum ignition temperatures of the four types of meager and meager-lean coal and anthracite are 326,313,310,315,and 393°C,respectively.This study provides a guiding research idea for the safety of meager and meager-lean coal used in blast furnace injection.

Extracting the core indicators of pulverized coal for blast furnace injection based on principal component analysis

An updated approach to refining the core indicators of pulverized coal used for blast furnace injection based on principal component analysis is proposed in view of the disadvantages of the existing performance indicator system of pulverized coal used in blast furnaces. This presented method takes into account all the performance indicators of pulverized coal injection, including calorific value, igniting point, combustibility, reactivity, flowability, grindability, etc. Four core indicators of pulverized coal injection are selected and studied by using principal component analysis, namely, comprehensive combustibility, comprehensive reactivity, comprehensive flowability, and comprehensive grindability. The newly established core index system is not only beneficial to narrowing down current evaluation indices but also effective to avoid previous overlapping problems among indicators by mutually independent index design. Furthermore, a comprehensive property indicator is introduced on the basis of the four core indicators, and the injection properties of pulverized coal can be overall evaluated.

Heat-fluid-solid coupling model for gas-bearing coal seam and numerical modeling on gas drainage promotion by heat injection

Improving the absorbed gas to active desorption and seepage and delaying gas drainage attenuation are considered as key methods for increasing drainage efficiency and gas output.According to the solid mechanics theory,the nonlinear Darcy seepage theory and thermodynamics,the heat-fluid-solid coupling model for gassy coal has been improved.The numerical model was founded from the improved multi-field coupling model by COMSOL Multiphysics and gas drainage by borehole down the coal seam enhanced by heat injection was modelled.The results show that the heatfluid-solid model with adsorption effects for gassy coal was well simulated by the improved multi-field model.The mechanism of coal seam gas desorption seepage under the combined action of temperature,stress and adsorption can be well described.Gas desorption and seepage can be enhanced by heat injection into coal seams.The gas drainage rate was directly proportional to the temperature of injected heat in the scope of 30-150 ℃ and increasing in the whole modelleddrainage process (0-1000 d).The increased level was maximum in the initial drainage time and decreasing gradually along with drainage time.The increasing ratio of drainage rate was maximum when the temperature raised from 30 to 60 ℃.Although the drainage rate would increase along with increasing temperature,when exceeding 60 ℃,the increasing ratio of drainage rate with rising temperature would decrease.Gas drainage promotion was more effective in coal seams with lower permeability than with higher permeability.The coal seam temperature in a 5 m distance surrounding the heat injection borehole would rise to around 60 ℃ in 3 months.That was much less than the time of gas drainage in the coal mines in sites with low permeability coal seams.Therefore,it is valuable and feasible to inject heat into coal seams to promote gas drainage,and this has strong feasibility for coal seams with low permeability which are widespread in China.

Reduction behavior and kinetics of vanadium–titanium sinters under high potential oxygen enriched pulverized coal injection

In this work, the reduction behavior of vanadium–titanium sinters was studied under five different sets of conditions of pulverized coal injection with oxygen enrichment. The modified random pore model was established to analyze the reduction kinetics. The results show that the reduction rate of sinters was accelerated by an increase of CO and H2contents. Meanwhile, with the increase in CO and H2contents, the increasing range of the medium reduction index (MRE) of sinters decreased. The increasing oxygen enrichment ratio played a diminishing role in improving the reduction behavior of the sinters. The reducing process kinetic parameters were solved using the modified random role model. The results indicated that, with increasing oxygen enrichment, the contents of CO and H2in the reducing gas increased. The reduction activation energy of the sinters decreased to between 20.4 and 23.2 kJ/mol. © 2017, The Author(s).

Study on Metallurgical Reaction in Molten Steel with Coal-Oxygen Injection

By technological experiments on bottom pulverized coal injection in a 10 t converter,the metallurgical reaction of continuous coal-oxygen injected into molten steel was studied.An assumption of direct burning of coal in molten steel is proposed and the result that low carbon steel can also be produced with coal injection is explained.The formulae for decarburization of melting bath were given.The apparent desulphurization rate constant is measured and activation energy of dephosphorization calculated.The influence of coal injection on nitrogen pick-up is studied too.

Practice of the application of lean coal to coal injection in large-scale blast furnaces

This study mainly introduces the technical properties of a kind of lean coal mined from Lu＇ an, a prefecture of Shanxi Province and its application to coal injection in large-scale blast furnaces（BFs） in Baosteel. China is rich in lean coal resources. The technical properties of lean coal, including ash content, sulfur content and caloricity, etc., are similar to those of anthracite coal used in Baosteel, except the fact that the volatile of lean coal is higher. Besides, the explosive property and the coking property of lean coal are suitable for the BF coal injection. In this study, lean coal was tested in the pulverized coal injection （PCI） of a BF. In the test, the blending proportion of lean coal in the coal blend was increased gradually, and the consequential production indexes were traced. All the operational indexes show that the results of the BF coal injection are good, demonstrating that lean coal can be substituted for anthracite coal in the PCI in BFs. With an abundant amount and specific utilization,lean coal is found to be of a high economic value.

Influence of Water Injection Fracturing on Crack Damage in Soft Coal and Application in Gas Extraction

In order to study the hypotonic and rheological particularity of “three soft” coal seam in west Henan, China, this paper explored the stress and damage characteristics of crack in coal under condition of water injection fracturing based on ABAQUS platform;The cohesive element in T-P damage evolution criterion was used to describe the approximately linear relationship between crack width and extending distance in soft coal. The simulation results show that stress evolution and crack damage in soft coal is a gradually developing process under condition of water injection fracturing. When the static pressure is 4 - 10 MPa, and the injection time is about 1 - 2 hours, the damage range of crack in soft coal can basically reach an ideal data of 80 - 100 m, and then greatly improve the hypotonic performance of “three soft” coal seam.

Effect of the computer fuzzy control on coal seam injection

To enhance the technology and efficiency of strata injection is a problem to be solved urgently. Because of effected by the rough and poor production conditions of mining and the changeable bearing condition of strata, the technological process of injection can not be controlled automatically.The fuzzy controlling technology of the coal strata injection is applied. This is the good way to ensure the effectiveness and efficiency of coal strata injection and to solve the current problems of production and safety in mining industry.

Study on Dust-Control WaterInjection in Fully-Mchanized Top-Coal Caving Longwall Faces

Based on the analysis of the top-coal movement, the appropriate position of holes through which dustcoutrol water is injected is confirmed. And a practical test has been carried out, which has achieved good reuslts both in dust control and in the flow rate of water injected into coal.

Sorption of methane and CO_2 for enhanced coalbed methane recovery and carbon dioxide sequestration

Sequestration of CO2 in deep and unmineable coal seams is one of the attractive alternatives to reduce its atmospheric concentration. Injection of CO2 in coal seams may help in enhancing the recovery of coalbed methane. An experimental study has been carried out using coal samples from three different coal seams, to evaluate the enhanced gas recovery and sequestration potential of these coals. The coals were first saturated with methane and then by depressurization some of the adsorbed methane was desorbed. After partial desorption, CO2 was injected into the coals and subsequently they were depressurized again. Desorption of methane after the injections was studied, to investigate the ability of CO2 to displace and enhance the recovery of methane from the coals. The coals exhibited varying behavior of adsorption of CO2 and release of methane. For one coal, the release of methane was enhanced by injection of CO2, suggesting preferential adsorption of CO2 and desorption of methane. For the other two coals, CO2 injection did not produce incremental methane initially, as there was initial resistance to methane release. However with continued CO2 injection, most of the remaining methane was produced. The study suggested that preferential sorption behavior of coal and enhanced gas recovery pattern could not be generalized for all coals.

A novel model for cost performance evaluation of pulverized coal injected into blast furnace based on effective calorific value

The combustion process of pulverized coal injected into blast furnace involves a lot of physical and chemical reactions. Based on the combustion behaviors of pulverized coal, the conception of coal effective calorific value representing the actual thermal energy provided for blast furnace was proposed. A cost performance evaluation model of coal injection was built up for the optimal selection of various kinds of coal based on effective calorific value. The model contains two indicators: coal effective calorific value which has eight sub-indicators and coal injection cost which includes four sub-indicators. In addition, the calculation principle and application of cost performance evaluation model in a Chinese large-scale iron and steel company were comprehensively introduced. The evaluation results finally confirm that this novel model is of great significance to the optimal selection of blast furnace pulverized coal.

Effect of hydrodynamic desulphurisation of low parameters on the oxidative rank coal

In this paper, the desulphurisation of high sulphur low-rank coal is proposed as a raw material for pulverised coal injection technology. Therefore, the influence of oxidant linear velocity and the size of the coal grain was investigated in a fluidised bed. The hydrodynamic parameters of the fluidised bed including： porosity, Sherwood criterion （diffusion Nusselt number）, and mass transfer coefficient （external surface） were calculated. Furthermore, the study examined the effects of intensity and efficiency on the desulphurised coal properties; organic matter, ash, and volatile matter contents. The key changes during the conversion of pyritic sulphur and coal organic matter were subsequently examined. The results showed that the sulphur content （St^d 3.16 wt%） of the low-rank coal, was transformed to （St^d 〈 1.5 wt%） after desulfurization. Other enhanced properties were： V^daf ≤ 38.0 wt%; A^d 〈 10.0 wt%, now suitable for pulverised coal injection technology.

Analysis and Design Innovation on Underground Gasifier for Medium-Deep Coal Seam

Over the past 80 years,dozens of underground coal gasification(UCG)mine field tests have been carried out around the world.However,in the early days,only a small number of shallow UCG projects in the former Soviet Union achieved commercialised production.In this century,a few pilot projects in Australia also achieved short-term small-scale commercialised production using modern UCG technology.However,the commercialisation of UCG,especially medium-deep UCG projects with good development prospects but difficult underground engineering conditions,has not progressed smoothly around the world.Considering investment economy,a single gasifier must realise a high daily output and accumulated output,as well as hold a long gasification tunnel to control a large number of coal resources.However,a long gasification tunnel can easily be affected by blockages and failure,for which the remedial solutions are difficult and expensive,which greatly restricts the investment economy.The design of the underground gasifier determines the success or failure of UCG projects,and it also requires the related petroleum engineering technology.Combining the advantages of the linear horizontal well(L-CRIP)and parallel horizontal well(P-CRIP),this paper proposes a new design scheme for an“inclined ladder”underground gasifier.That is to say,the combination of the main shaft of paired P-CRIP and multiple branch horizontal well gasification tunnels is adopted to realise the control of a large number of coal resources in a single gasifier.The completion of the main shaft by well cementation is beneficial for maintaining the integrity of the main shaft and the stability of the main structure.The branch horizontal well is used as the gasification tunnel,but the length and number of retracting injection points are limited,effectively reducing the probability of blockage or failure.The branch horizontal well spacing can be adjusted flexibly to avoid minor faults and large cracks,which is conducive to increasing the resource utilisation rate.In addition,for multi-layer thin coal seams or ultra-thick coal seams,a multi-layer gasifier sharing vertical well sections can be deployed,thereby saving investment on the vertical well sections.Through preliminary analysis,this gasifier design scheme can be realised in engineering,making it suitable for largescale deployment where it can increase the resource utilisation rate and ensure stable and controllable operations.The new gasifier has outstanding advantages in investment economy,and good prospects for application in the commercial UCG projects of medium-deep coal seams.

3D model study of coal/coke combustion in a blast furnace effects of coal properties

A three-dimensional mathematical model of the combustion of pulverized coal and coke has been developed.The model is applied to the blowpipe-tuyere-raceway-coke bed region in an ironmaking blast furnace in one computational domain,which includes two parts:pulverized coal combustion model in the blowpipe-tuyere-raceway cavity and the coal/coke combustion model in the surrounding coke bed.The effects of coal properties are examined comprehensively,in terms of coal burnout and gas species distributions.The results indicate that using a coal of fine particle size or high VM content could improve burnout and would affect the gas composition considerably.The burnout is examined in two ways:compared with burnout along tuyere axis,burnout over the raceway surface is a more sensitive and sensible parameter to describe the amount of unburnt char entering the coke bed.The model is useful for examining the flow-thermo-chemical characteristics of the pulverized coal injection (PCI) process under various conditions in a blast furnace.

RESEARCH THE CHANGE RULE OF OXIDATION ZONE WIDTH CAUSED BY NITROGEN INJECTION IN GOB

On the basis of heat transfer and chemical kinetics theory, both connections coal self ignite with oxygen concentration and range of oxidation zone with air leak intensity are analyzed, and calculating method is deduced to gain the lower limit of oxygen concentration and the range of oxidation zone. The change rule of correlative parameter is quantitatively researched between before nitrogen injection and after nitrogen injection in gob, such as oxygen concentration, oxidation zone width, etc. According to theoretical calculation, the relation position and flow of nitrogen injection with oxidation zone width is conformed, and computational formulas of the best flow and position of nitrogen injection are obtained. It offers a theoretic criterion for preventing and controlling float coal self ignite by nitrogen injection in gob.

Gas-Particle Flow and Combustion Characteristics of Pulverized Coal Injection in Blast Furnace Raceway

The two-dimensional steady-state discrete phase mathematical model is developed to analyze gas-particle flow and combustion characteristics of coal particles, as well as components concentration and temperature distribu- tion of coal gas in the process of pulverized coal injection of blast furnace raceway. The results show that a great deal of coal gas discharges on the top of raceway away from the tuyere, and the residence time of coal particles in the re- gion of blowpipe and tuyere is 20 ms or so and 50 ms when it reaches raceway boundary. The pressure is the highest at the bottom of raceway and the maximal temperature is about 2 423 K. The char combustion is mainly carried out in the raceway and the maximum of char burn-out rate attains 3× 10-4 kg/s.

Properties and Structural Optimization of Pulverized Coal for Blast Furnace Injection

The properties of mixed coals were studied on the basis of known various properties of the injecting coals in the treatise.The structure of the injecting coals was optimized and put into practical application.It was found that the ignition point was lowered with mixed coals,however,both combustibility and grindability were improved,and explosibility of the mixed coals were decreased as well.Hence,mixed coals injection not only can improve the amount of the injecting coals greatly,but also improve the economical and technical indexes of the blast furnace.

The geomechanics of Shenhua carbon dioxide capture and storage(CCS) demonstration project in Ordos Basin,China

Carbon dioxide(CO2) capture and storage(CCS) is considered widely as one of promising options for CO2emissions reduction,especially for those countries with coal-dominant energy mix like China.Injecting and storing a huge volume of CO2in deep formations are likely to cause a series of geomechanical issues,including ground surface uplift,damage of caprock integrity,and fault reactivation.The Shenhua CCS demonstration project in Ordos Basin,China,is the first and the largest full-chain saline aquifer storage project of CO2in Asia.The injection started in 2010 and ended in 2015.during which totally 0.3 million tonnes(Mt) CO2was injected.The project is unique in which CO2was injected into 18 sandstone formations simultaneously and the overlying coal seams will be mined after the injection stopped in 2015.Hence,intense geomechanical studies and monitoring works have been conducted in recent years,including possible damage resulting from the temperature difference between injected CO2and formations,injection induced stress and deformation change,potential failure mode and safety factor,interaction between coal mining and CO2geological storage,determination of injection pressure limit,and surface monitoring by the interferometric synthetic aperture radar(InSAR) technology.In this paper,we first described the background and its geological conditions of the Shenhua CCS demonstration project.Then,we gave an introduction to the coupled thermo-hydro-mechano-chemical(THMC) processes in CO2geological storage,and mapped the key geomechanical issues into the THMC processes accordingly.Next,we proposed a generalized geomechanical research flowchart for CO2geological storage projects.After that,we addressed and discussed some typical geomechanical issues,including design of injection pressure limit.CO2injection induced near-field damage,and interaction between CO2geological storage and coal mining,in the Shenhua CCS demonstration project.Finally,we concluded some insights to this CCS project.

Comparison of semi-coke with traditional pulverized coal injection and iron ore sintering fuels based on chemical structure and combustion behavior

Substantial semi-coke has been produced through the industrialized low-temperature pyrolysis process,which has great potential as an alternative fuel for pulverized coal injection(PCI)and iron ore sintering.X-ray diffraction,Raman spectroscope,and thermal analysis were used to compare the carbon chemical structure and combustion reactivity of semi-coke,pulverized coal,and coke breeze.The results show that the average volatile matter content in 46 types of semi-cokes is 8.94 wt.%.The fluctuation range of the characteristic parameters of the semi-coke chemical structure is d_(002)=(0.352–0.379)nm and A_(D1)/A_(G)=(2.51–7.92),while the fluctuation range of the characteristic parameters of pulverized coal is d_(002)=(0.348–0.373)nm and A_(D1)/A_(G)=(1.71–9.03)(where d_(002)means the interlayer spacing between the aromatic planes,and A_(D1)/A_(G)is an index that characterizes the degree of disorder of the char structure through the area ratio of the defect peak band D1 to the perfect graphite peak band G);the overlap between these ranges is relatively high.Contrarily,the fluctuation range of the characteristic parameters of coke breeze is d_(002)=(0.343–0.350)nm and A_(D1)/A_(G)=(0.75–2.51),which is markedly different from that of semi-coke.Semi-coke combustion reactivity is close to that of pulverized coal,but considerably better than that of coke breeze.In terms of chemical structure and combustion reactivity,semi-coke can be used as an alternative fuel for PCI;however,when used for sintering alternative fuel,matching of the heat supply and demand in the later sintering stage must be scrupulously analyzed.

包钢高炉喷吹煤粉利用率的测定

利用透射光偏光显微镜,对包钢高炉重力除尘灰、旋风除尘灰和布袋除尘灰中的碳素种类进行定性和定量分析,以测定高炉喷吹煤粉利用率。测定结果表明,3号高炉喷吹煤粉利用率上下限分别为89.03%和79.46%,4号高炉的喷吹煤粉利用率上下限分别为91.51%和84.14%。认为,3号高炉和4号高炉所使用喷吹煤粉来自同一系列,因此可以通过采取稳定煤粉粒度波动、优化富氧鼓风和提高入炉焦炭强度等措施,来提高喷吹煤粉利用率。