In flat jet electrochemical milling, the electrolyte forms a backward parallel flow after impacting the workpiece, resulting in a weak current density distribution on the workpiece. Poor surface quality usually occurs...In flat jet electrochemical milling, the electrolyte forms a backward parallel flow after impacting the workpiece, resulting in a weak current density distribution on the workpiece. Poor surface quality usually occurs on the machined titanium alloy surface because it inevitably suffers from the weak current density. In this study, a method of flat jet electrochemical milling with tailoring the backward parallel flow was proposed to eliminate the negative effects caused by the weak current density. Multiphysics simulations are carried out to comprehend the mechanism of flat jetEC milling with tailoring backward parallel flow and better construct the novel tool electrode.Experiments on flat jet electrochemical milling of TC4 alloy with and without tailoring backward parallel flow are conducted. The results reveal that, compared with flat jet electrochemical milling without tailoring backward parallel flow, the recommended tool reduces the surface roughness by86% to 93%, and improves the material removal rate by 93% to 163% with different feed rates.Additionally, the recommended tool is more conducive to maintaining the inherent hardness of the material. Finally, a surface with low Sa of 0.37 μm is obtained.展开更多
In order to improve the microwave absorbing properties of NdFeB alloys, as-jet milled powders were further processed in a planetary mill. The phase structure, morphology and particle size of the alloy powders were inv...In order to improve the microwave absorbing properties of NdFeB alloys, as-jet milled powders were further processed in a planetary mill. The phase structure, morphology and particle size of the alloy powders were investigated by X-ray diffraction （XRD）, scanning electron microscopy （SEM） and laser diffraction-based particle size analyzer, respectively. The saturation magnetization and electromagnetic parameters of the powders were determined by a vibrating sample magnetometer （VSM） and a vector network ana-lyzer （VNA）, respectively. The results showed that the saturation magnetization decreased as the milling time increased. The mini-mum absorption peak frequency shifted towards the lower region and the reflection loss values increased with increasing the ball mill-ing time. The minimum absorption peak value of the powders milled for 15 h on the basis of jet milling reached–44.4 dB at 11.04 GHz, and the bandwidth of R〈–10 dB was 1.2 GHz with the best matching thickness of 1.8 mm.展开更多
基金supported by Defense Industrial Technology Development Program (Grant No. JCKY2021605B003)National Natural Science Foundation of China for Creative Research Groups (Grant No. 51921003)Postgraduate Research & Practice Innovation Program of Jiangsu Province (Grant No. KYCX20_0181)。
文摘In flat jet electrochemical milling, the electrolyte forms a backward parallel flow after impacting the workpiece, resulting in a weak current density distribution on the workpiece. Poor surface quality usually occurs on the machined titanium alloy surface because it inevitably suffers from the weak current density. In this study, a method of flat jet electrochemical milling with tailoring the backward parallel flow was proposed to eliminate the negative effects caused by the weak current density. Multiphysics simulations are carried out to comprehend the mechanism of flat jetEC milling with tailoring backward parallel flow and better construct the novel tool electrode.Experiments on flat jet electrochemical milling of TC4 alloy with and without tailoring backward parallel flow are conducted. The results reveal that, compared with flat jet electrochemical milling without tailoring backward parallel flow, the recommended tool reduces the surface roughness by86% to 93%, and improves the material removal rate by 93% to 163% with different feed rates.Additionally, the recommended tool is more conducive to maintaining the inherent hardness of the material. Finally, a surface with low Sa of 0.37 μm is obtained.
基金Project supported by National Natural Science Foundation of China(51361007,51161004)Guangxi Natural Science Foundation(2014GXNSFAA118317)Guangxi Key Laboratory of Information Materials(1210908-07-K)
文摘In order to improve the microwave absorbing properties of NdFeB alloys, as-jet milled powders were further processed in a planetary mill. The phase structure, morphology and particle size of the alloy powders were investigated by X-ray diffraction （XRD）, scanning electron microscopy （SEM） and laser diffraction-based particle size analyzer, respectively. The saturation magnetization and electromagnetic parameters of the powders were determined by a vibrating sample magnetometer （VSM） and a vector network ana-lyzer （VNA）, respectively. The results showed that the saturation magnetization decreased as the milling time increased. The mini-mum absorption peak frequency shifted towards the lower region and the reflection loss values increased with increasing the ball mill-ing time. The minimum absorption peak value of the powders milled for 15 h on the basis of jet milling reached–44.4 dB at 11.04 GHz, and the bandwidth of R〈–10 dB was 1.2 GHz with the best matching thickness of 1.8 mm.
