This paper focuses on the controller design using fuzzy sliding mode control(FSMC)with application to electro-mechanical brake(EMB)systems using BLDC Motor.The EMB controller transmits the control signal to the motor ...This paper focuses on the controller design using fuzzy sliding mode control(FSMC)with application to electro-mechanical brake(EMB)systems using BLDC Motor.The EMB controller transmits the control signal to the motor driver to rotate the motor.The torque distribution of motors is studied in this paper actually.Firstly,the model of the EMB system is established.Then the state observer is developed to estimate the vehicle states including the vehicle velocity and longitudinal force.Due to the fact that the EMB system is nonlinear and uncertain,a FSMC strategy based on wheel slip ratio is proposed,where both the normal and emergency braking conditions are taken into account.The equivalent control law of sliding mode controller is designed on the basis of the variation of the front axle and rear axle load during the brake process,while the switching control law is adjusted by the fuzzy corrector.The simulation results illustrate that the FSMC strategy has the superior performance,better adaptability to various types of roads,and shorter braking distance,as compared to PID control and traditional sliding mode control technologies.Finally,the hardware-in-loop(HIL)experimental results have exemplified the validation of the developed methodology.展开更多
The present research introduces a unique concept of scarf joint technique in friction stir welding(FSW) of aluminum alloy AA 6061-T6 plates and an investigation on weld quality.A new joint configuration with two disti...The present research introduces a unique concept of scarf joint technique in friction stir welding(FSW) of aluminum alloy AA 6061-T6 plates and an investigation on weld quality.A new joint configuration with two distinct scarf angles(75°and 60°) was considered in this study.The various aspects of welding were compared with contemporary simple square butt(SSB) joint configuration.Welding was carried out at a constant tool rotation speed(TRS),tool traverse speed(TTS) and tool tilt angle of 1100 rpm,2 mm/s and2°,respectively.The results are analyzed in terms of force and torque distribution,microstructure,macrostructure,and mechanical property perspective for different joint configurations.The study reveals the minimum amount of force and torque at 60°scarf angle joint configuration compared to that of square butt joint configuration.Macro study shows that all the joints were defect-free,and a prominent onion ring was present in the lower portion of the weld nugget(WN).Fine equiaxed grains with a minimum average grain size diameter of 6.82 μm were obtained in the WN of scarf joint configuration(SJC).The maximum ultimate tensile strength(UTS) and maximum average NZ hardness of 267 MPa and83.82 HV0.1were obtained in SJC3 at a scarf angle of 60°.It has been observed from the investigation that the joint efficiency increases from 72.5%(SSB) to 86%(SJC3) at a 60° scarf angle.This unique characteristic may lay an impetus on probable joint strength enhancement technique without increasing the production cost.展开更多
In this paper, the practicality and feasibility of Active Force Control (AFC) integrated with Fuzzy Logic(AFCAFL) applied to a two link planar arm actuated by a pair of Pneumatic Artificial Muscle (PAM) is inves...In this paper, the practicality and feasibility of Active Force Control (AFC) integrated with Fuzzy Logic(AFCAFL) applied to a two link planar arm actuated by a pair of Pneumatic Artificial Muscle (PAM) is investigated. The study emphasizes on the application and control of PAM actuators which may be considered as the new generation of actuators comprising fluidic muscle that has high-tension force, high power to weight ratio and high strength in spite of its drawbacks in the form of high nonlinearity behaviour, high hysteresis and time varying parameters. Fuzzy Logic (FL) is used as a technique to estimate the best value of the inertia matrix of robot arm essential for the AFC mechanism that is complemented with a conventional Propor- tional-Integral-Derivative (PID) control at the outermost loop. A simulation study was first performed followed by an experi- mental investigation for validation. The experimental study was based on the independent joint tracking control and coordinated motion control of the arm in Cartesian or task space. In the former, the PAM actuated arm is commanded to track the prescribed trajectories due to harmonic excitations at the joints for a given frequency, whereas for the latter, two sets of trajectories with different loadings were considered. A practical rig utilizing a Hardware-In-The-Loop Simulation (HILS) configuration was developed and a number of experiments were carried out. The results of the experiment and the simulation works were in good agreement, which verified the effectiveness and robustness of the proposed AFCAFL scheme actuated by PAM.展开更多
A compliant landing strategy for a trotting quadruped robot on unknown rough terrains based on contact force control is presented. Firstly, in order to lower the disturbance caused by the landing impact force, a landi...A compliant landing strategy for a trotting quadruped robot on unknown rough terrains based on contact force control is presented. Firstly, in order to lower the disturbance caused by the landing impact force, a landing phase is added between the swing phase and the stance phase, where the desired contact force is set as a small positive constant. Secondly, the joint torque optimization of the stance legs is formulated as a quadratic programming(QP) problem subject to equality and inequality/bound constraints. And a primal-dual dynamical system solver based on linear variational inequalities(LVI) is applied to solve this QP problem. Furthermore, based on the optimization results, a hybrid motion/force robust controller is designed to realize the tracking of the contact force, while the constraints of the stance feet landing angles are fulfilled simultaneously. Finally, the experiments are performed to validate the proposed methods.展开更多
To eliminate the load weight limit of carrier rockets and reduce the burden on support structures,in-orbit assembly is a key technology to make design of scattering a large diameter telescope into submirror modules,wh...To eliminate the load weight limit of carrier rockets and reduce the burden on support structures,in-orbit assembly is a key technology to make design of scattering a large diameter telescope into submirror modules,which requires smooth operation of assembly robots,and flexible force control technology is necessary. A ground demonstration system is presented for in-orbit assembly focusing on flexible force control. A six-dimensional force/torque sensor and its data acquisition system are used to compensate for gravity. For translation and rotation,an algorithm for flexible control is proposed. A ground transportation demonstration verifies accuracy and smoothness of flexible force control,and the transportation and assembly task is completed automatically. The proposed system is suitable for the development of in-orbit assembly robots.展开更多
Tire forces are the major forces propelling the road vehicles. They significantly affect the dynamic behavior of the vehicles. Estimation of the tire forces is essential in vehicle dynamics and control. This paper pre...Tire forces are the major forces propelling the road vehicles. They significantly affect the dynamic behavior of the vehicles. Estimation of the tire forces is essential in vehicle dynamics and control. This paper presents an observer-based scheme for estimation of the longitudinal tire force of electric vehicles in real time.? The observer is based on a nonlinearity observer method. The pole-placement technique is used for determination of the observer gains. Simulation results demonstrate that the observer is able to estimate the tire force successfully. The experiments are implemented on a single-wheel electric vehicle test rig. The test rig comprises an electric motor driven wheel and a free-rolling drum simulating vehicle-on-road situations. Experimental results confirm the effectiveness of the present scheme.展开更多
Each joint of a hydraulic-driven legged robot adopts a highly integrated hydraulic drive unit(HDU),which features a high power-weight ratio.However,most HDUs are throttling-valve-controlled cylinder systems,which exhi...Each joint of a hydraulic-driven legged robot adopts a highly integrated hydraulic drive unit(HDU),which features a high power-weight ratio.However,most HDUs are throttling-valve-controlled cylinder systems,which exhibit high energy losses.By contrast,pump control systems offer a high efficiency.Nevertheless,their response ability is unsatisfactory.To fully utilize the advantages of pump and valve control systems,in this study,a new type of pump-valve compound drive system(PCDS)is designed,which can not only effectively reduce the energy loss,but can also ensure the response speed and response accuracy of the HDUs in robot joints to satisfy the performance requirements of robots.Herein,considering the force control requirements of energy conservation,high precision,and fast response of the robot joint HDU,a nonlinear mathematical model of the PCDS force control system is first introduced.In addition,pressure-flow nonlinearity,friction nonlinearity,load complexity and variability,and other factors affecting the system are considered,and a novel force control method based on quantitative feedback theory(QFT)and a disturbance torque observer(DTO)is designed,which is denoted as QFT-DTOC herein.This method improves the control accuracy and robustness of the force control system,reduces the effect of the disturbance torque on the control performance of the servo motor,and improves the overall force control performance of the system.Finally,experimental verification is performed using the PCDS performance test platform.The experimental results and quantitative data show that the QFT-DTOC proposed herein can significantly improve the force control performance of the PCDS.The relevant force control method can be used as a bottom-control method for the hydraulic servo system to provide a foundation for implementing the top-level trajectory planning of the robot.展开更多
Continuum manipulators have been applied in different surgical scenarios due to their dexterity and multi-DoF(degree of freedom)design compactness.To improve surgery safety,it is preferable to enable active compliance...Continuum manipulators have been applied in different surgical scenarios due to their dexterity and multi-DoF(degree of freedom)design compactness.To improve surgery safety,it is preferable to enable active compliance and force sensing abilities for a continuum manipulator.Existing works on active compliance and force sensing often rely on force sensors at the proximal or the distal ends,which inevitably increases the system complexity.In this paper,a shape reconstruction algorithm,a compliant motion controller,and a force estimation method are proposed successively based on the manipulator's tip pose via visual feedback.Four support vector regression(SVR)trainers are constructed and trained to compensate for the actuation residues,which are the differences between the actual actuation lengths outputs at the actuators and the ideal actuation lengths calculated from the estimated shape using the kinematics model,under no-load condition.Then,a compliant motion controller and a force estimation method are realized based on the current actuation residues,compared with the actuation residues under the no-load condition.In this way,no additional sensors are needed as an endoscopic camera is often available in a laparoscopic or endoscopic surgical system.The experiments were conducted on aφ3 mm-continuum manipulator to demonstrate the effectiveness of the proposed algorithms.展开更多
An industrial robot with a six-axis force/torque sensor is usually used to produce a zero-gravity environment for testing space robotic operations.However,using traditional force control methods,such as admittance con...An industrial robot with a six-axis force/torque sensor is usually used to produce a zero-gravity environment for testing space robotic operations.However,using traditional force control methods,such as admittance control,causes position-controlled industrial robots to undergo from force divergence owing to intrinsic time delay.In this paper,a new force control method is proposed to eliminate the force divergence.A hardware-in-the-loop(HIL)simulator with an industrial robot is first presented.The free-floating satellite dynamics and the motion mapping from the satellites to simulator are both established.Thus,the effects of measurement delay and dynamic response delay on contact velocity and force are investigated.After that,a real-time estimation method for contact stiffness and damping is proposed based on the adaptive Kalman filter.The measurement delay is compensated by a phase lead model.Moreover,the identified contact parameters are adopted to modify contact forces,and thus the dynamics response delay can be compensated for.Finally,a co-simulation and experiments were conducted to verify the force control method.The results show that contact stiffness and damping could be identified exactly and that the simulation divergence could be prevented.This paper proposes an active compliance control method that can deal with force constrained tasks of a position-controlled robot in unknown environments.展开更多
基金This work was supported by the National Natural Science Foundation of China under Grant[number 51575167]。
文摘This paper focuses on the controller design using fuzzy sliding mode control(FSMC)with application to electro-mechanical brake(EMB)systems using BLDC Motor.The EMB controller transmits the control signal to the motor driver to rotate the motor.The torque distribution of motors is studied in this paper actually.Firstly,the model of the EMB system is established.Then the state observer is developed to estimate the vehicle states including the vehicle velocity and longitudinal force.Due to the fact that the EMB system is nonlinear and uncertain,a FSMC strategy based on wheel slip ratio is proposed,where both the normal and emergency braking conditions are taken into account.The equivalent control law of sliding mode controller is designed on the basis of the variation of the front axle and rear axle load during the brake process,while the switching control law is adjusted by the fuzzy corrector.The simulation results illustrate that the FSMC strategy has the superior performance,better adaptability to various types of roads,and shorter braking distance,as compared to PID control and traditional sliding mode control technologies.Finally,the hardware-in-loop(HIL)experimental results have exemplified the validation of the developed methodology.
基金the Ministry of Human Resource and Development,Government of India for providing the financial assistantship in the form of fellowship。
文摘The present research introduces a unique concept of scarf joint technique in friction stir welding(FSW) of aluminum alloy AA 6061-T6 plates and an investigation on weld quality.A new joint configuration with two distinct scarf angles(75°and 60°) was considered in this study.The various aspects of welding were compared with contemporary simple square butt(SSB) joint configuration.Welding was carried out at a constant tool rotation speed(TRS),tool traverse speed(TTS) and tool tilt angle of 1100 rpm,2 mm/s and2°,respectively.The results are analyzed in terms of force and torque distribution,microstructure,macrostructure,and mechanical property perspective for different joint configurations.The study reveals the minimum amount of force and torque at 60°scarf angle joint configuration compared to that of square butt joint configuration.Macro study shows that all the joints were defect-free,and a prominent onion ring was present in the lower portion of the weld nugget(WN).Fine equiaxed grains with a minimum average grain size diameter of 6.82 μm were obtained in the WN of scarf joint configuration(SJC).The maximum ultimate tensile strength(UTS) and maximum average NZ hardness of 267 MPa and83.82 HV0.1were obtained in SJC3 at a scarf angle of 60°.It has been observed from the investigation that the joint efficiency increases from 72.5%(SSB) to 86%(SJC3) at a 60° scarf angle.This unique characteristic may lay an impetus on probable joint strength enhancement technique without increasing the production cost.
文摘In this paper, the practicality and feasibility of Active Force Control (AFC) integrated with Fuzzy Logic(AFCAFL) applied to a two link planar arm actuated by a pair of Pneumatic Artificial Muscle (PAM) is investigated. The study emphasizes on the application and control of PAM actuators which may be considered as the new generation of actuators comprising fluidic muscle that has high-tension force, high power to weight ratio and high strength in spite of its drawbacks in the form of high nonlinearity behaviour, high hysteresis and time varying parameters. Fuzzy Logic (FL) is used as a technique to estimate the best value of the inertia matrix of robot arm essential for the AFC mechanism that is complemented with a conventional Propor- tional-Integral-Derivative (PID) control at the outermost loop. A simulation study was first performed followed by an experi- mental investigation for validation. The experimental study was based on the independent joint tracking control and coordinated motion control of the arm in Cartesian or task space. In the former, the PAM actuated arm is commanded to track the prescribed trajectories due to harmonic excitations at the joints for a given frequency, whereas for the latter, two sets of trajectories with different loadings were considered. A practical rig utilizing a Hardware-In-The-Loop Simulation (HILS) configuration was developed and a number of experiments were carried out. The results of the experiment and the simulation works were in good agreement, which verified the effectiveness and robustness of the proposed AFCAFL scheme actuated by PAM.
基金Project(61473304)supported by the National Natural Science Foundation of ChinaProject(2015AA042202)supported by Hi-tech Research and Development Program of China
文摘A compliant landing strategy for a trotting quadruped robot on unknown rough terrains based on contact force control is presented. Firstly, in order to lower the disturbance caused by the landing impact force, a landing phase is added between the swing phase and the stance phase, where the desired contact force is set as a small positive constant. Secondly, the joint torque optimization of the stance legs is formulated as a quadratic programming(QP) problem subject to equality and inequality/bound constraints. And a primal-dual dynamical system solver based on linear variational inequalities(LVI) is applied to solve this QP problem. Furthermore, based on the optimization results, a hybrid motion/force robust controller is designed to realize the tracking of the contact force, while the constraints of the stance feet landing angles are fulfilled simultaneously. Finally, the experiments are performed to validate the proposed methods.
基金Supported by the National Natural Science Foundation of China(No.11672290)
文摘To eliminate the load weight limit of carrier rockets and reduce the burden on support structures,in-orbit assembly is a key technology to make design of scattering a large diameter telescope into submirror modules,which requires smooth operation of assembly robots,and flexible force control technology is necessary. A ground demonstration system is presented for in-orbit assembly focusing on flexible force control. A six-dimensional force/torque sensor and its data acquisition system are used to compensate for gravity. For translation and rotation,an algorithm for flexible control is proposed. A ground transportation demonstration verifies accuracy and smoothness of flexible force control,and the transportation and assembly task is completed automatically. The proposed system is suitable for the development of in-orbit assembly robots.
文摘Tire forces are the major forces propelling the road vehicles. They significantly affect the dynamic behavior of the vehicles. Estimation of the tire forces is essential in vehicle dynamics and control. This paper presents an observer-based scheme for estimation of the longitudinal tire force of electric vehicles in real time.? The observer is based on a nonlinearity observer method. The pole-placement technique is used for determination of the observer gains. Simulation results demonstrate that the observer is able to estimate the tire force successfully. The experiments are implemented on a single-wheel electric vehicle test rig. The test rig comprises an electric motor driven wheel and a free-rolling drum simulating vehicle-on-road situations. Experimental results confirm the effectiveness of the present scheme.
基金Supported by National Excellent Natural Science Foundation of China(Grant No.52122503)Hebei Provincial Natural Science Foundation of China(Grant No.E2022203002)+2 种基金The Yanzhao’s Young Scientist Project of China(Grant No.E2023203258)Science Research Project of Hebei Education Department of China(Grant No.BJK2022060)Hebei Provincial Graduate Innovation Funding Project of China(Grant No.CXZZSS2022129).
文摘Each joint of a hydraulic-driven legged robot adopts a highly integrated hydraulic drive unit(HDU),which features a high power-weight ratio.However,most HDUs are throttling-valve-controlled cylinder systems,which exhibit high energy losses.By contrast,pump control systems offer a high efficiency.Nevertheless,their response ability is unsatisfactory.To fully utilize the advantages of pump and valve control systems,in this study,a new type of pump-valve compound drive system(PCDS)is designed,which can not only effectively reduce the energy loss,but can also ensure the response speed and response accuracy of the HDUs in robot joints to satisfy the performance requirements of robots.Herein,considering the force control requirements of energy conservation,high precision,and fast response of the robot joint HDU,a nonlinear mathematical model of the PCDS force control system is first introduced.In addition,pressure-flow nonlinearity,friction nonlinearity,load complexity and variability,and other factors affecting the system are considered,and a novel force control method based on quantitative feedback theory(QFT)and a disturbance torque observer(DTO)is designed,which is denoted as QFT-DTOC herein.This method improves the control accuracy and robustness of the force control system,reduces the effect of the disturbance torque on the control performance of the servo motor,and improves the overall force control performance of the system.Finally,experimental verification is performed using the PCDS performance test platform.The experimental results and quantitative data show that the QFT-DTOC proposed herein can significantly improve the force control performance of the PCDS.The relevant force control method can be used as a bottom-control method for the hydraulic servo system to provide a foundation for implementing the top-level trajectory planning of the robot.
基金supported by the National Key Research and Development Program of China(Grant No.2022YFB4700900)the National Natural Science Foundation of China(Grant No.51722507)。
文摘Continuum manipulators have been applied in different surgical scenarios due to their dexterity and multi-DoF(degree of freedom)design compactness.To improve surgery safety,it is preferable to enable active compliance and force sensing abilities for a continuum manipulator.Existing works on active compliance and force sensing often rely on force sensors at the proximal or the distal ends,which inevitably increases the system complexity.In this paper,a shape reconstruction algorithm,a compliant motion controller,and a force estimation method are proposed successively based on the manipulator's tip pose via visual feedback.Four support vector regression(SVR)trainers are constructed and trained to compensate for the actuation residues,which are the differences between the actual actuation lengths outputs at the actuators and the ideal actuation lengths calculated from the estimated shape using the kinematics model,under no-load condition.Then,a compliant motion controller and a force estimation method are realized based on the current actuation residues,compared with the actuation residues under the no-load condition.In this way,no additional sensors are needed as an endoscopic camera is often available in a laparoscopic or endoscopic surgical system.The experiments were conducted on aφ3 mm-continuum manipulator to demonstrate the effectiveness of the proposed algorithms.
基金National Natural Science Foundation of China(Grant No.52175022)State Key Laboratory of Mechanical System and Vibration of China(Grant No.MSVZD2021-06)Shanghai R&D Public Service Platform Project of China(Grant No.19DZ2291400).
文摘An industrial robot with a six-axis force/torque sensor is usually used to produce a zero-gravity environment for testing space robotic operations.However,using traditional force control methods,such as admittance control,causes position-controlled industrial robots to undergo from force divergence owing to intrinsic time delay.In this paper,a new force control method is proposed to eliminate the force divergence.A hardware-in-the-loop(HIL)simulator with an industrial robot is first presented.The free-floating satellite dynamics and the motion mapping from the satellites to simulator are both established.Thus,the effects of measurement delay and dynamic response delay on contact velocity and force are investigated.After that,a real-time estimation method for contact stiffness and damping is proposed based on the adaptive Kalman filter.The measurement delay is compensated by a phase lead model.Moreover,the identified contact parameters are adopted to modify contact forces,and thus the dynamics response delay can be compensated for.Finally,a co-simulation and experiments were conducted to verify the force control method.The results show that contact stiffness and damping could be identified exactly and that the simulation divergence could be prevented.This paper proposes an active compliance control method that can deal with force constrained tasks of a position-controlled robot in unknown environments.