A comprehensive experimental and numerical study of solder joints for plastic leaded chip carrier (PLCC) 84-Pin, 1.27 mm pitch was carried out. The reliability of solder joints was assessed through accelerated thermal...A comprehensive experimental and numerical study of solder joints for plastic leaded chip carrier (PLCC) 84-Pin, 1.27 mm pitch was carried out. The reliability of solder joints was assessed through accelerated thermal cycling at the temperature range of - 55℃-125℃. The samples were taken out to observe the evolution in microstructure, such as grain coarsening, initiation and propagation of cracks. It was found that the Pb-rich phases segregated gradually and formed a continuous layer adjacent to the intermetallic compound (IMC) layer with increasing the number of thermal cycles, resulting in cracks near the solder/lead interface. The response of stress and strain was studied using nonlinear finite element method (FEM), and the results agreed well with the experimental data.展开更多
A contact bolt model is proposed as a new modeling technique to investigate the complex structure with bolted joints for modal analysis and compared with the coupled bolt model, and the test results are given. Among t...A contact bolt model is proposed as a new modeling technique to investigate the complex structure with bolted joints for modal analysis and compared with the coupled bolt model, and the test results are given. Among these models, the coupled bolt model provides the best accurate responses compared with the experimental results. The contact bolt model shows the best effectiveness and usefulness in view of operational time. The bolt models proposed in this study are adopted for a dynamic characteristic analysis of a large diesel engine consisting of several parts which are connected by many bolts. The dynamic behavior of the entire engine structure was investigated by experiment. The coupled bolt model and the contact bolt model were applied to model the assembly of engine with high preload. The experimental results are in good agreement with the finite element method （FEM） results. Compared with the other models, the contact bolt model presented in this paper is more effective and useful in view of operational time and experience of analysts.展开更多
Resonance effects in parallel jointed rocks subject to stress waves are investigated using transfer functions,derived from signals generated through numerical modelling.Resonance is important for a range of engineerin...Resonance effects in parallel jointed rocks subject to stress waves are investigated using transfer functions,derived from signals generated through numerical modelling.Resonance is important for a range of engineering situations as it identifies the frequency of waves which will be favourably transmitted.Two different numerical methods are used for this study,adopting the finite difference method and the combined discrete element-finite difference method.The numerical models are validated by replicating results from previous studies.The two methods are found to behave similarly and show the same resonance effects;one operating at low frequency and the other operating at relatively high frequency.These resonance effects are interpreted in terms of simple physical systems and analytical equations are derived to predict the resonant frequencies of complex rock masses.Low frequency resonance is shown to be generated by a system synonymous with masses between springs,described as spring resonance,with an equal number of resonant frequencies as the number of blocks.High frequency resonance is generated through superposition of multiple reflected waves developing standing waves within intact blocks,described as superposition resonance.While resonance through superposition has previously been identified,resonance based on masses between springs has not been previously identified in jointed rocks.The findings of this study have implications for future analysis of multiple jointed rock masses,showing that a wave travelling through such materials can induce other modes of propagation of waves,i.e.spring resonance.展开更多
This paper includes descriptions of the stress distribution regularities in the tight joint parts, regularities of the stress state changes in the contact region along coupling length, stress concentration factors, le...This paper includes descriptions of the stress distribution regularities in the tight joint parts, regularities of the stress state changes in the contact region along coupling length, stress concentration factors, levels of additional stresses caused by press fitting. Distributions of stress intensity, axial stress, contact pressure, tangent stress in parts and in contact zone along coupling length are considered. Calculation results obtained by three approaches: Lame relationships, FEM without considering assembly method, FEM with considering press fitting process are analyzed and compared. The adequacy of research carried out is confirmed.展开更多
Nanoindentation testing and its Reverse Analysis Method(RAM)show great potential in understanding the tensile properties of metallic alloys with various microstructures.Nevertheless,the tensile properties of heterogen...Nanoindentation testing and its Reverse Analysis Method(RAM)show great potential in understanding the tensile properties of metallic alloys with various microstructures.Nevertheless,the tensile properties of heterogeneous materials such as nickel-based superalloy welded joints have not been well interpreted by combining the microstructures and nanoindentation results,due to their diverse and complex microscopic zones,which throws shade on the properties of separated zones in the material.Here we demonstrated a new method of implanting nanoindentation results into Finite Element Method(FEM)and applied the method to the welded joints with the zones of various microstructure features.The local properties are calculated by the nanoindentation data using RAM,and used as input of Finite Element(FE)simulation of an identical indentation process,to in turn verify the accuracy and reliability of the reverse model.The simulation results reveal that the global mechanical behaviors,such as Young's modulus,yield strength and strain hardening exponent,are related to the local properties to a great extent.Thus,the global properties can be verified by simulation straight after experiments,taking consideration of local properties and dimension parameters of different zones.It is shown that the maximum error between calculation of RAM and testing is within 5.1%in different zones,and the errors of maximum indentation depth and residual depth obtained by FE simulation are less than 2.4%,which indicates that the method provides a reliable prediction of mechanical properties of superalloy welded joints.展开更多
文摘A comprehensive experimental and numerical study of solder joints for plastic leaded chip carrier (PLCC) 84-Pin, 1.27 mm pitch was carried out. The reliability of solder joints was assessed through accelerated thermal cycling at the temperature range of - 55℃-125℃. The samples were taken out to observe the evolution in microstructure, such as grain coarsening, initiation and propagation of cracks. It was found that the Pb-rich phases segregated gradually and formed a continuous layer adjacent to the intermetallic compound (IMC) layer with increasing the number of thermal cycles, resulting in cracks near the solder/lead interface. The response of stress and strain was studied using nonlinear finite element method (FEM), and the results agreed well with the experimental data.
基金Sponsored by the Ministerial Level Foundation(40402020105)
文摘A contact bolt model is proposed as a new modeling technique to investigate the complex structure with bolted joints for modal analysis and compared with the coupled bolt model, and the test results are given. Among these models, the coupled bolt model provides the best accurate responses compared with the experimental results. The contact bolt model shows the best effectiveness and usefulness in view of operational time. The bolt models proposed in this study are adopted for a dynamic characteristic analysis of a large diesel engine consisting of several parts which are connected by many bolts. The dynamic behavior of the entire engine structure was investigated by experiment. The coupled bolt model and the contact bolt model were applied to model the assembly of engine with high preload. The experimental results are in good agreement with the finite element method （FEM） results. Compared with the other models, the contact bolt model presented in this paper is more effective and useful in view of operational time and experience of analysts.
基金supported by the Engineering and Physical Sciences Research Council(EPSRC)(EP/R513258/1).
文摘Resonance effects in parallel jointed rocks subject to stress waves are investigated using transfer functions,derived from signals generated through numerical modelling.Resonance is important for a range of engineering situations as it identifies the frequency of waves which will be favourably transmitted.Two different numerical methods are used for this study,adopting the finite difference method and the combined discrete element-finite difference method.The numerical models are validated by replicating results from previous studies.The two methods are found to behave similarly and show the same resonance effects;one operating at low frequency and the other operating at relatively high frequency.These resonance effects are interpreted in terms of simple physical systems and analytical equations are derived to predict the resonant frequencies of complex rock masses.Low frequency resonance is shown to be generated by a system synonymous with masses between springs,described as spring resonance,with an equal number of resonant frequencies as the number of blocks.High frequency resonance is generated through superposition of multiple reflected waves developing standing waves within intact blocks,described as superposition resonance.While resonance through superposition has previously been identified,resonance based on masses between springs has not been previously identified in jointed rocks.The findings of this study have implications for future analysis of multiple jointed rock masses,showing that a wave travelling through such materials can induce other modes of propagation of waves,i.e.spring resonance.
文摘This paper includes descriptions of the stress distribution regularities in the tight joint parts, regularities of the stress state changes in the contact region along coupling length, stress concentration factors, levels of additional stresses caused by press fitting. Distributions of stress intensity, axial stress, contact pressure, tangent stress in parts and in contact zone along coupling length are considered. Calculation results obtained by three approaches: Lame relationships, FEM without considering assembly method, FEM with considering press fitting process are analyzed and compared. The adequacy of research carried out is confirmed.
基金the financial support by the National Nature Science Foundation of China(No.52075021)the support from Department of Materials Science&Engineering at The University of Toronto.
文摘Nanoindentation testing and its Reverse Analysis Method(RAM)show great potential in understanding the tensile properties of metallic alloys with various microstructures.Nevertheless,the tensile properties of heterogeneous materials such as nickel-based superalloy welded joints have not been well interpreted by combining the microstructures and nanoindentation results,due to their diverse and complex microscopic zones,which throws shade on the properties of separated zones in the material.Here we demonstrated a new method of implanting nanoindentation results into Finite Element Method(FEM)and applied the method to the welded joints with the zones of various microstructure features.The local properties are calculated by the nanoindentation data using RAM,and used as input of Finite Element(FE)simulation of an identical indentation process,to in turn verify the accuracy and reliability of the reverse model.The simulation results reveal that the global mechanical behaviors,such as Young's modulus,yield strength and strain hardening exponent,are related to the local properties to a great extent.Thus,the global properties can be verified by simulation straight after experiments,taking consideration of local properties and dimension parameters of different zones.It is shown that the maximum error between calculation of RAM and testing is within 5.1%in different zones,and the errors of maximum indentation depth and residual depth obtained by FE simulation are less than 2.4%,which indicates that the method provides a reliable prediction of mechanical properties of superalloy welded joints.
