In the present work,the laminar plasma surface hardening method is employed to enhance the service life of metal components fabricated from 65 Mn steel.The mechanical and wear behaviors of the laminar plasma surface h...In the present work,the laminar plasma surface hardening method is employed to enhance the service life of metal components fabricated from 65 Mn steel.The mechanical and wear behaviors of the laminar plasma surface hardened 65 Mn steel were analyzed.The martensite transition transformation of the temperature of the laminar plasma-hardened 65 ferrite Mn steel was determined by a thermal-solid coupling model.Based on the orthogonal experimental results,the optimal hardening parameters were confirmed.The scanning velocity,quenching distance and arc current are 130 mm/min,50 mm and 120 A,respectively.The pearlites and ferrites are transformed into martensites in the hardened zone,while the ratio of martensite in the heataffected zone decreases with the increase in the hardening depth.Compared to the untreated 65Mn steel,the average hardness increases from 220 HV_(0.2)to 920 HV_(0.2)in the hardened zone and the corresponding absorbed power increases from 118.7 J to 175.5 J.At the same time,the average coefficient of friction(COF)decreases from 0.763 to 0.546,and the wear rate decreases from 5.39×10^(-6)mm^(3)/(N·m)to 2.95×10^(-6)mm^(3)/(N·m),indicating that the wear resistance of 65Mn steel could be significantly improved by using laminar surface hardening.With the same hardening parameters,the depth and width of the hardened zone predicted by the thermal-solid coupling model are 1.85 mm and 11.20 mm,respectively,which are in accordance with the experimental results;depth is 1.83 mm and width is 11.15 mm.In addition,the predicted hardness distributions of the simulation model are in accordance with the experimental results.These results indicate that the simulation model could effectively predict the microstructure characteristics of 65 Mn steel.展开更多
Based on two typical laminar plasma torches （LPT）, i.e. a multi-electrode plasma torch （MEPT） with segmented anode structure and a two-electrode plasma torch （TEPT） with conventional structure, this paper studie...Based on two typical laminar plasma torches （LPT）, i.e. a multi-electrode plasma torch （MEPT） with segmented anode structure and a two-electrode plasma torch （TEPT） with conventional structure, this paper studied the influence of the LPTs construction on the jet characteristics. Experiments were designed to measure their arc voltage, jet length, thermal efficiency and specific enthalpy using a home-made data acquisition system. With them, the jet characteristics of the two different LPTs were compared in detail. Results show that different plasma torch construction leads to distinctively different characteristics of the generated plasma jet. Based on the different jet characteristics, a plasma torch with appropriate construction could be used to meet the different application requirements.展开更多
The basic remelting and cladding tests with laminar plasma technology on metals have been conducted in order to demonstrate the possibility of the technology applied in material surface modification. The experimental ...The basic remelting and cladding tests with laminar plasma technology on metals have been conducted in order to demonstrate the possibility of the technology applied in material surface modification. The experimental results show that the properties of the modified layers of the cast iron surface can be improved notably by the remelting treatment and those of the stainless steel by the cladding treatment. The related results are also verified by microscopic studies such as scanning electron microscopic （SEM） observations, energy dispersive spectra （EDS） analysis and the Vickers hardness measurements of the surface modified layers.展开更多
Laminar plasma jet(LPJ)generated by laminar plasma torch(LPT)has a favorable temperature and velocity distribution.Thus,it is superior to the turbulent plasma jet in material processing.However,most of the reported LP...Laminar plasma jet(LPJ)generated by laminar plasma torch(LPT)has a favorable temperature and velocity distribution.Thus,it is superior to the turbulent plasma jet in material processing.However,most of the reported LPTs usually operate at a relatively low output power with a relatively low arc voltage and thermal efficiency,which limits its capabilities.In this context,this paper attempts to design a new type of high-power LPT with a relatively low arc current and a high thermal efficiency.In the first section,the design principle of the main components is studied and discussed in detail,and a new high-power LPT is proposed.Then,the experimental characteristics of the proposed high-power LPT are examined.Experimental results reveal the following characteristics of the proposed LPT.(1)The max jet length of the proposed LPT reaches at 540 mm.(2)Its mean arc voltage is higher than 290 V when the LPT works with arc currents lower than 200 A.leading to an output power greater than 50 kW.(3)The mean thermal efficiency is higher than 509f.Lastly,the proposed LPT has been applied to spheroidize the aluminum oxide powers.The experiment results for the production of spherical powders show that the proposed LPT hits a good characteristic for material processing.展开更多
Arc voltage fluctuations in a direct current （DC） non-transferred arc plasma generator are experimentally studied, in generating a jet in the laminar, transitional and turbulent regimes. The study is with a view tow...Arc voltage fluctuations in a direct current （DC） non-transferred arc plasma generator are experimentally studied, in generating a jet in the laminar, transitional and turbulent regimes. The study is with a view toward elucidating the mechanism of the fluctuations and their relationship with the generating parameters, arc root movement and flow regimes. Results indicate that the existence of a 300 Hz alternating current （AC） component in the power supply ripples does not cause the transition of the laminar plasma jet into a turbulent state. There exists a high frequency fluctuation at 4 kHz in the turbulent jet regime. It may be related to the rapid movement of the anode attachment point of the arc.展开更多
A direct current（DC） source excited plasma jet consisting of a hollow needle anode and a plate cathode has been developed to form a diffuse discharge plume in ambient air with flowing argon as the working gas.Using ...A direct current（DC） source excited plasma jet consisting of a hollow needle anode and a plate cathode has been developed to form a diffuse discharge plume in ambient air with flowing argon as the working gas.Using optical and electrical methods,the discharge characteristics are investigated for the diffuse plasma plume.Results indicate that the discharge has a pulse characteristic,under the excitation of a DC voltage.The discharge pulse corresponds to the propagation process of a plasma bullet travelling from the anode to the cathode.It is found that,with an increment of the gas flow rate,both the discharge plume length and the current peak value of the pulsed discharge decrease in the laminar flow mode,reach their minima at about1.5 L/min,and then slightly increase in the turbulent mode.However,the frequency of the pulsed discharge increases in the laminar mode with increasing the argon flow rate until the argon flow rate equals to about 1.5 L/min,and then slightly decreases in the turbulent mode.展开更多
基金appreciate the support of the Key Laboratory of Mechanical Structure Optimization&Material Application Technology of Luzhou(No.SCHYZSA-2022-02)the Scientific Research and Innovation Team Program of Sichuan University of Science and Technology(No.SUSE652A004)+1 种基金the Key Laboratory of Intelligent Manufacturing of Construction Machinery Project(No.IMCM202103)the Panzhihua Key Laboratory of Advanced Manufacturing Technology Open Fund Project(No.2022XJZD01)。
文摘In the present work,the laminar plasma surface hardening method is employed to enhance the service life of metal components fabricated from 65 Mn steel.The mechanical and wear behaviors of the laminar plasma surface hardened 65 Mn steel were analyzed.The martensite transition transformation of the temperature of the laminar plasma-hardened 65 ferrite Mn steel was determined by a thermal-solid coupling model.Based on the orthogonal experimental results,the optimal hardening parameters were confirmed.The scanning velocity,quenching distance and arc current are 130 mm/min,50 mm and 120 A,respectively.The pearlites and ferrites are transformed into martensites in the hardened zone,while the ratio of martensite in the heataffected zone decreases with the increase in the hardening depth.Compared to the untreated 65Mn steel,the average hardness increases from 220 HV_(0.2)to 920 HV_(0.2)in the hardened zone and the corresponding absorbed power increases from 118.7 J to 175.5 J.At the same time,the average coefficient of friction(COF)decreases from 0.763 to 0.546,and the wear rate decreases from 5.39×10^(-6)mm^(3)/(N·m)to 2.95×10^(-6)mm^(3)/(N·m),indicating that the wear resistance of 65Mn steel could be significantly improved by using laminar surface hardening.With the same hardening parameters,the depth and width of the hardened zone predicted by the thermal-solid coupling model are 1.85 mm and 11.20 mm,respectively,which are in accordance with the experimental results;depth is 1.83 mm and width is 11.15 mm.In addition,the predicted hardness distributions of the simulation model are in accordance with the experimental results.These results indicate that the simulation model could effectively predict the microstructure characteristics of 65 Mn steel.
基金supported by National Natural Science Foundation of China(No.51405315)the Laboratory of Precision Manufacturing Technology,CAEP(No.KF15002)
文摘Based on two typical laminar plasma torches （LPT）, i.e. a multi-electrode plasma torch （MEPT） with segmented anode structure and a two-electrode plasma torch （TEPT） with conventional structure, this paper studied the influence of the LPTs construction on the jet characteristics. Experiments were designed to measure their arc voltage, jet length, thermal efficiency and specific enthalpy using a home-made data acquisition system. With them, the jet characteristics of the two different LPTs were compared in detail. Results show that different plasma torch construction leads to distinctively different characteristics of the generated plasma jet. Based on the different jet characteristics, a plasma torch with appropriate construction could be used to meet the different application requirements.
基金supported by National Natural Science Foundation of China (No. 10275085)
文摘The basic remelting and cladding tests with laminar plasma technology on metals have been conducted in order to demonstrate the possibility of the technology applied in material surface modification. The experimental results show that the properties of the modified layers of the cast iron surface can be improved notably by the remelting treatment and those of the stainless steel by the cladding treatment. The related results are also verified by microscopic studies such as scanning electron microscopic （SEM） observations, energy dispersive spectra （EDS） analysis and the Vickers hardness measurements of the surface modified layers.
文摘Laminar plasma jet(LPJ)generated by laminar plasma torch(LPT)has a favorable temperature and velocity distribution.Thus,it is superior to the turbulent plasma jet in material processing.However,most of the reported LPTs usually operate at a relatively low output power with a relatively low arc voltage and thermal efficiency,which limits its capabilities.In this context,this paper attempts to design a new type of high-power LPT with a relatively low arc current and a high thermal efficiency.In the first section,the design principle of the main components is studied and discussed in detail,and a new high-power LPT is proposed.Then,the experimental characteristics of the proposed high-power LPT are examined.Experimental results reveal the following characteristics of the proposed LPT.(1)The max jet length of the proposed LPT reaches at 540 mm.(2)Its mean arc voltage is higher than 290 V when the LPT works with arc currents lower than 200 A.leading to an output power greater than 50 kW.(3)The mean thermal efficiency is higher than 509f.Lastly,the proposed LPT has been applied to spheroidize the aluminum oxide powers.The experiment results for the production of spherical powders show that the proposed LPT hits a good characteristic for material processing.
基金supported by National Natural Science Foundation of China (Nos.50336010,50276065)
文摘Arc voltage fluctuations in a direct current （DC） non-transferred arc plasma generator are experimentally studied, in generating a jet in the laminar, transitional and turbulent regimes. The study is with a view toward elucidating the mechanism of the fluctuations and their relationship with the generating parameters, arc root movement and flow regimes. Results indicate that the existence of a 300 Hz alternating current （AC） component in the power supply ripples does not cause the transition of the laminar plasma jet into a turbulent state. There exists a high frequency fluctuation at 4 kHz in the turbulent jet regime. It may be related to the rapid movement of the anode attachment point of the arc.
基金supported by National Natural Science Foundation of China(Nos.10805013,11375051)Funds for Distinguished Young Scientists of Hebei Province,China(No.A2012201045)+1 种基金Department of Education for Outstanding Youth Project of China(No.Y2011120)Youth Project of Hebei University of China(No.2011Q14)
文摘A direct current（DC） source excited plasma jet consisting of a hollow needle anode and a plate cathode has been developed to form a diffuse discharge plume in ambient air with flowing argon as the working gas.Using optical and electrical methods,the discharge characteristics are investigated for the diffuse plasma plume.Results indicate that the discharge has a pulse characteristic,under the excitation of a DC voltage.The discharge pulse corresponds to the propagation process of a plasma bullet travelling from the anode to the cathode.It is found that,with an increment of the gas flow rate,both the discharge plume length and the current peak value of the pulsed discharge decrease in the laminar flow mode,reach their minima at about1.5 L/min,and then slightly increase in the turbulent mode.However,the frequency of the pulsed discharge increases in the laminar mode with increasing the argon flow rate until the argon flow rate equals to about 1.5 L/min,and then slightly decreases in the turbulent mode.
