This study aims to improve the performances of the high-pressure water descaling technology used in steel hot rolling processes.In particular,a 2050 mm hot rolling line is considered,and the problem is investigated by...This study aims to improve the performances of the high-pressure water descaling technology used in steel hot rolling processes.In particular,a 2050 mm hot rolling line is considered,and the problem is investigated by means of a fluid–structure interaction(FSI)method by which the descaling effect produced by rolling coils with different section sizes is examined.Assuming a flat fan-shaped nozzle at the entrance of the R1R2 roughing mill,the outflow field characteristics and the velocity distribution curve on the strike line(at a target distance of 30–120 mm)are determined.It is found that the velocity in the center region of the water jet with different target distances is higher than that in the boundary region.As the target distance increases,the velocity of the water jet in the central region decreases.Through comparison with experimental results,it is shown that the simulation model can accurately predict the impact position of the high-pressure water on the impact plate,thereby providing a computational scheme that can be used to optimize the nozzle space layout and improve the slabs’descent effect for different rolling specifications.展开更多
The natural gas pipeline from Platform QKI8-1 in the southwest of Bohai Bay to the onshore processing facility is a subsea wet gas pipeline exposed to high pressure and low temperature for a long distance. Blockages i...The natural gas pipeline from Platform QKI8-1 in the southwest of Bohai Bay to the onshore processing facility is a subsea wet gas pipeline exposed to high pressure and low temperature for a long distance. Blockages in the pipeline occur occasionally. To maintain the natural gas flow in the pipeline, we proposed a method for analyzing blockages and ascribed them to the hydrate formation and agglomeration. A new high-pressure flow loop was developed to investigate hydrate plug formation and hydrate particle size, using a mixture of diesel oil, water, and natural gas as experimental fluids. The influences of pressure and initial flow rate were also studied. Experimental results indicated that when the flow rate was below 850 kg/h, gas hydrates would form and then plug the pipeline, even at a low water content （10%） of a water/oil emulsion. Furthermore, some practical suggestions were made for daily management of the subsea pipeline.展开更多
In order to ensure the safety of the non-heating gathering and transportation processes for high water fraction crude oil,the effect of temperature,water fraction,and flow rate on the flow characteristics of crude oil...In order to ensure the safety of the non-heating gathering and transportation processes for high water fraction crude oil,the effect of temperature,water fraction,and flow rate on the flow characteristics of crude oil with high water fraction was studied in a flow experimental system of the X Oilfield.Four distinct flow patterns were identified by the photographic and local sampling techniques.Especially,three new flow patterns were found to occur below the pour point of crude oil,including EW/O&W stratified flow with gel deposition,EW/O&W intermittent flow with gel deposition,and water single-phase flow with gel deposition.Moreover,two characteristic temperatures,at which the change rate of pressure drop had changed obviously,were found during the change of pressure drop.The characteristic temperature of the first congestion of gel deposition in the pipeline was determined to be the safe temperature for the non-heating gathering and transportation of high water cut crude oil,while the pressure drop reached the peak at this temperature.An empirical formula for the safe temperature was established for oil-water flow with high water fraction/low fluid production rate.The results can serve as a guide for the safe operation of the non-heating gathering and transportation of crude oil in high water fraction oilfields.展开更多
The subcooled water flow boiling is beneficial for removing the high heat flux from the divertor in the fusion reactor,for which an accurate critical heat flux(CHF)correlation is necessary.Up to now,there are many CHF...The subcooled water flow boiling is beneficial for removing the high heat flux from the divertor in the fusion reactor,for which an accurate critical heat flux(CHF)correlation is necessary.Up to now,there are many CHF correlations mentioned for subcooled water flow boiling in the open literatures.However,the CHF correlations’accuracies for the prediction of subcooled water flow boiling are not satisfactory at high heat flux and high pressure for reactor divertor.The present paper compiled 1356 CHF experimental data points from 15 independent open literatures and evaluated 10 existing CHF correlations in subcooled water flow boiling.From the evaluation,the W-2 CHF correlation performs best for the experimental CHF data in all existing critical heat flux correlations.However,the predicted mean absolute error(MAE)of the W-2 correlation is not very ideal for all database and the MAE of the W-2 correlation is from 30%to 50%for some database.In order to enhance the CHF prediction accuracy in subcooled water flow boiling at high heat flux and high pressure,the present paper developed a new CHF correlation.Compared with other existing CHF correlations,the new CHF correlation greatly enhances the prediction accuracy over a broad range of pressures and heat fluxes which are desired in the cooling of high heat flux devices,such as those in the fusion reactor divertor.The validation results show that the new correlation has a MAE of 10.05%and a root mean squared error(RMSE)of 16.61%,predicting 68.1%of the entire database within±10%and 81.5%within±15%.The MAE of the new CHF correlation is 7.4%less than that of the best existing one(W-2 correlation),further confirming its superior prediction accuracy and reliability.Besides,the new CHF correlation works well not only for a uniform power profile but also for a non-uniform power profile in subcooled water flow boiling at high pressure and high heat flux.展开更多
基金The research was funded by Science and Technology Project of Hebei Education Department(Project Number:QN2022198).Y.C.received the grant.
文摘This study aims to improve the performances of the high-pressure water descaling technology used in steel hot rolling processes.In particular,a 2050 mm hot rolling line is considered,and the problem is investigated by means of a fluid–structure interaction(FSI)method by which the descaling effect produced by rolling coils with different section sizes is examined.Assuming a flat fan-shaped nozzle at the entrance of the R1R2 roughing mill,the outflow field characteristics and the velocity distribution curve on the strike line(at a target distance of 30–120 mm)are determined.It is found that the velocity in the center region of the water jet with different target distances is higher than that in the boundary region.As the target distance increases,the velocity of the water jet in the central region decreases.Through comparison with experimental results,it is shown that the simulation model can accurately predict the impact position of the high-pressure water on the impact plate,thereby providing a computational scheme that can be used to optimize the nozzle space layout and improve the slabs’descent effect for different rolling specifications.
基金support from Subtopics of National Science and Technology Major Project(2011ZX05026-004-03)the National Natural Science Foundation of China (51104167)
文摘The natural gas pipeline from Platform QKI8-1 in the southwest of Bohai Bay to the onshore processing facility is a subsea wet gas pipeline exposed to high pressure and low temperature for a long distance. Blockages in the pipeline occur occasionally. To maintain the natural gas flow in the pipeline, we proposed a method for analyzing blockages and ascribed them to the hydrate formation and agglomeration. A new high-pressure flow loop was developed to investigate hydrate plug formation and hydrate particle size, using a mixture of diesel oil, water, and natural gas as experimental fluids. The influences of pressure and initial flow rate were also studied. Experimental results indicated that when the flow rate was below 850 kg/h, gas hydrates would form and then plug the pipeline, even at a low water content （10%） of a water/oil emulsion. Furthermore, some practical suggestions were made for daily management of the subsea pipeline.
基金financially supported by the National Natural Science Foundation of China (Grant No.51674281)the Opening Fund of Shandong Provincial Key Laboratory of Oil&Gas Storage (Study on low temperature flow characteristics of oil and water in gathering pipeline)the Transportation Safety and the Fundamental Research Funds for the Central Universities
文摘In order to ensure the safety of the non-heating gathering and transportation processes for high water fraction crude oil,the effect of temperature,water fraction,and flow rate on the flow characteristics of crude oil with high water fraction was studied in a flow experimental system of the X Oilfield.Four distinct flow patterns were identified by the photographic and local sampling techniques.Especially,three new flow patterns were found to occur below the pour point of crude oil,including EW/O&W stratified flow with gel deposition,EW/O&W intermittent flow with gel deposition,and water single-phase flow with gel deposition.Moreover,two characteristic temperatures,at which the change rate of pressure drop had changed obviously,were found during the change of pressure drop.The characteristic temperature of the first congestion of gel deposition in the pipeline was determined to be the safe temperature for the non-heating gathering and transportation of high water cut crude oil,while the pressure drop reached the peak at this temperature.An empirical formula for the safe temperature was established for oil-water flow with high water fraction/low fluid production rate.The results can serve as a guide for the safe operation of the non-heating gathering and transportation of crude oil in high water fraction oilfields.
基金supported by National Natural Science Foundation of China(Grant No.11805005)National Natural Science Foundation of China(Grant No.11705234)+4 种基金Visiting and Research Project at Home and Abroad for Outstanding Youth Talents of Anhui Province University(Grant No.gxgwfx2018024)National Magnetic Confinement Fusion Science Program of China(Grant No.2014GB101001)Key University Science Research Project of Anhui Province(Grant No.KJ2018A0080)Key project of excellent young talent support program of Anhui Province of China(Grant No.gxyq ZD2016087)Provincial Natural Science Foundation of Anhui(Grant No.1608085ME89)。
文摘The subcooled water flow boiling is beneficial for removing the high heat flux from the divertor in the fusion reactor,for which an accurate critical heat flux(CHF)correlation is necessary.Up to now,there are many CHF correlations mentioned for subcooled water flow boiling in the open literatures.However,the CHF correlations’accuracies for the prediction of subcooled water flow boiling are not satisfactory at high heat flux and high pressure for reactor divertor.The present paper compiled 1356 CHF experimental data points from 15 independent open literatures and evaluated 10 existing CHF correlations in subcooled water flow boiling.From the evaluation,the W-2 CHF correlation performs best for the experimental CHF data in all existing critical heat flux correlations.However,the predicted mean absolute error(MAE)of the W-2 correlation is not very ideal for all database and the MAE of the W-2 correlation is from 30%to 50%for some database.In order to enhance the CHF prediction accuracy in subcooled water flow boiling at high heat flux and high pressure,the present paper developed a new CHF correlation.Compared with other existing CHF correlations,the new CHF correlation greatly enhances the prediction accuracy over a broad range of pressures and heat fluxes which are desired in the cooling of high heat flux devices,such as those in the fusion reactor divertor.The validation results show that the new correlation has a MAE of 10.05%and a root mean squared error(RMSE)of 16.61%,predicting 68.1%of the entire database within±10%and 81.5%within±15%.The MAE of the new CHF correlation is 7.4%less than that of the best existing one(W-2 correlation),further confirming its superior prediction accuracy and reliability.Besides,the new CHF correlation works well not only for a uniform power profile but also for a non-uniform power profile in subcooled water flow boiling at high pressure and high heat flux.
