The austenite grain growth behavior of Q1030 steel was studied under different heating conditions. The austenite grain size increases with the heating temperature and holding time increasing. Austenite grains grow in ...The austenite grain growth behavior of Q1030 steel was studied under different heating conditions. The austenite grain size increases with the heating temperature and holding time increasing. Austenite grains grow in an exponential manner with rising heating tem- perature and in a parabolic manner with prolonging holding time. A mathematical model for describing the austenite grain growth behavior of Q 1030 steel was obtained on the basis of experimental results using regression analysis. When the heating temperatures lie between 1000 and 1100℃ at a certain holding time, abnormal grain growth appears, which causes mixed grains in Q1030 steel.展开更多
Resistance spot welding (RSW) is the most common welding method in automotive engineering due to its low cost and high ability of automation. However, physical weldability testing is costly, time consuming and depende...Resistance spot welding (RSW) is the most common welding method in automotive engineering due to its low cost and high ability of automation. However, physical weldability testing is costly, time consuming and dependent of supplies of material and equipment. Finite Element (FE) simulations have been utilized to understand, verify and optimize manufacturing processes more efficiently. The present work aims to verify the capability of FE models for the RSW process by comparing simulation results to physical experiments for materials used in automotive production, with yield strengths from approximately 280 MPa to more than 1500 MPa. Previous research has mainly focused on lower strength materials. The physical weld results were assessed using destructive testing and an analysis of expulsion limits was also carried out. Extensive new determination of material data was carried out. The material data analysis was based on physical testing of material specimens, material simulation and comparison to data from literature. The study showed good agreement between simulations and physical testing. The mean absolute error of weld nugget size was 0.68 mm and the mean absolute error of expulsion limit was 1.10 kA.展开更多
In this paper, ultrasonic （20 kHz） fatigue tests were performed on specimens of a high-strength steel in very high cycle fatigue （VHCF） regime. Experimental results showed that for most tested specimens failed in ...In this paper, ultrasonic （20 kHz） fatigue tests were performed on specimens of a high-strength steel in very high cycle fatigue （VHCF） regime. Experimental results showed that for most tested specimens failed in a VHCF regime, a fatigue crack originated from the interior of specimen with a fish-eye pattern, which contained a fine granular area （FGA） centered by an inclusion as the crack origin. Then, a two-parameter model is proposed to predict the fatigue life of high-strength steels with fish-eye mode failure in a VHCF regime, which takes into account the inclusion size and the FGA size. The model was verified by the data of present experiments and those in the literature. Furthermore, an analytic formula was obtained for estimating the equivalent crack growth rate within the FGA. The results also indicated that the stress intensity factor range at the front of the FGA varies within a small range, which is irrespective of stress amplitude and fatigue life.展开更多
X65, X70, and X80 belong to high grade pipeline steels. Toughness is one of the most important properties of pipeline steels when the pipeline transports the gas or oil, and the means to control toughness is very impo...X65, X70, and X80 belong to high grade pipeline steels. Toughness is one of the most important properties of pipeline steels when the pipeline transports the gas or oil, and the means to control toughness is very important for exploring even higher grade pipeline steels. We established the relationship between toughness and crystallographic parameters of high grade pipeline steels by studying the crystallographic parameters of X65, X70, and X80 using EBSD and analyzing Charpy CVN of X65, X70 and X80. The results show that the effective grain size, the frequency distribution of grain boundary misorientation and the ratio of high angle grain boundary to small angle grain boundary are important parameters. The finer the effective grain size, and the higher the frequency distribution of grain boundaries （〉 50~）, the more excellent toughness of high grade pipeline steels will be.展开更多
This paper deals with microstructure and grain size of HAZ of 590 MPa high strength ship-structure steel with welding simulator. While t 8/5 time is short, 10CrNi3MoV steel’s microstructure of coarse grain heat-a...This paper deals with microstructure and grain size of HAZ of 590 MPa high strength ship-structure steel with welding simulator. While t 8/5 time is short, 10CrNi3MoV steel’s microstructure of coarse grain heat-affected zone (CGHAZ) is lath martensite structure and a small amount of twined martensite structure; while t 8/5 time is long, it is mainly granular bainite structure. After second thermal cycle with peak temperature between critical temperature Ac 1′ and Ac 3′, CGHAZ has the inheritance of coarse grain and coarse microstructure. Welding energy input (determined by t 8/5 time) has an effect on the inheritance of coarse microstructure, but no influence on the inheritance of coarse grain. In detail, with a shorter t 8/5 time, there is an inheritance of coarse microstructure and grains. With a longer t 8/5 time, there is only the inheritance of coarse grains. While t 8/5 increases, the scope of temperature of causing it diminishes. Therefore, the inheritance of coarse microstructure connects with the high speed of heating and cooling.展开更多
Two steels without and with Nb addition were chosen to investigate the effects of Nb on the microstructures and the mechanical properties of Fe-Mn-Al-Si steels.The results revealed that Nb refined the grains markedly ...Two steels without and with Nb addition were chosen to investigate the effects of Nb on the microstructures and the mechanical properties of Fe-Mn-Al-Si steels.The results revealed that Nb refined the grains markedly and both TRIP and TWIP effects occurred during deformation process.The Nb containing steel possesses higher yield strength and much lower tensile strength , the latter being explained by the suppression of TRIP effect due to the increase of stacking fault energy.This indicates grain refining is secondary for strengthening of steels when TRIP or TWIP effect exists during the deformation of low carbon and high Mn steels.展开更多
The influence of Ti on weld microstructure and mechanical properties in large heat input welding of high strength low alloy steels is investigated. The results indicate that a moderate amount of Ti is still effective ...The influence of Ti on weld microstructure and mechanical properties in large heat input welding of high strength low alloy steels is investigated. The results indicate that a moderate amount of Ti is still effective for grain refinement even under larger heat input and a large amount of acicular ferrite （AF） is formed in the weld metal when Ti content is within 0. 028%--0. 038%. With increasing Ti content, proeutectoid ferrite in the weld metal decreases, whereas bainite and M-A constituent increase. The type of inclusion in the welds varies from Mn-Si-AI-O to Ti-Mn- A1-O and finally to Ti-A1-O as Ti content increases from 0 up to 0. 064%. As for adding 0. 028%--0. 038% Ti, high weld toughness could be attained since most inclusions less than 2 tim which contain Ti20s provide the effective nu- clei for aeicular ferrite formation. However, the toughness of the weld metals severely reduces when Ti content is over the optimum ranRe of 0. 028%--0. 038%.展开更多
Addition of nano size particles of TiO2 in the coating of shielded metal arc welding electrode (E 11018M) partially substituting the conventional micro size TiO2 was studied for possible enhanced electrode characteris...Addition of nano size particles of TiO2 in the coating of shielded metal arc welding electrode (E 11018M) partially substituting the conventional micro size TiO2 was studied for possible enhanced electrode characteristics. The results show that the nano size particle of TiO2 improved recovery of elements such as Mn, Ni, Mo, Ti etc. as well as increased all-weld-metal tensile and charpy impact properties at –51℃. Furthermore, the charpy impact properties were found to be very sensitive to variations in Ti content of the weld deposit.展开更多
文摘The austenite grain growth behavior of Q1030 steel was studied under different heating conditions. The austenite grain size increases with the heating temperature and holding time increasing. Austenite grains grow in an exponential manner with rising heating tem- perature and in a parabolic manner with prolonging holding time. A mathematical model for describing the austenite grain growth behavior of Q 1030 steel was obtained on the basis of experimental results using regression analysis. When the heating temperatures lie between 1000 and 1100℃ at a certain holding time, abnormal grain growth appears, which causes mixed grains in Q1030 steel.
文摘Resistance spot welding (RSW) is the most common welding method in automotive engineering due to its low cost and high ability of automation. However, physical weldability testing is costly, time consuming and dependent of supplies of material and equipment. Finite Element (FE) simulations have been utilized to understand, verify and optimize manufacturing processes more efficiently. The present work aims to verify the capability of FE models for the RSW process by comparing simulation results to physical experiments for materials used in automotive production, with yield strengths from approximately 280 MPa to more than 1500 MPa. Previous research has mainly focused on lower strength materials. The physical weld results were assessed using destructive testing and an analysis of expulsion limits was also carried out. Extensive new determination of material data was carried out. The material data analysis was based on physical testing of material specimens, material simulation and comparison to data from literature. The study showed good agreement between simulations and physical testing. The mean absolute error of weld nugget size was 0.68 mm and the mean absolute error of expulsion limit was 1.10 kA.
基金supported by the National Basic Research Program of China (Grant 2012CB937500)the National Natural Science Foundations of China (Grants 11172304 and 11202210)
文摘In this paper, ultrasonic （20 kHz） fatigue tests were performed on specimens of a high-strength steel in very high cycle fatigue （VHCF） regime. Experimental results showed that for most tested specimens failed in a VHCF regime, a fatigue crack originated from the interior of specimen with a fish-eye pattern, which contained a fine granular area （FGA） centered by an inclusion as the crack origin. Then, a two-parameter model is proposed to predict the fatigue life of high-strength steels with fish-eye mode failure in a VHCF regime, which takes into account the inclusion size and the FGA size. The model was verified by the data of present experiments and those in the literature. Furthermore, an analytic formula was obtained for estimating the equivalent crack growth rate within the FGA. The results also indicated that the stress intensity factor range at the front of the FGA varies within a small range, which is irrespective of stress amplitude and fatigue life.
基金Funded by China Postdoctoral Science Foundation(No.20060390319)
文摘X65, X70, and X80 belong to high grade pipeline steels. Toughness is one of the most important properties of pipeline steels when the pipeline transports the gas or oil, and the means to control toughness is very important for exploring even higher grade pipeline steels. We established the relationship between toughness and crystallographic parameters of high grade pipeline steels by studying the crystallographic parameters of X65, X70, and X80 using EBSD and analyzing Charpy CVN of X65, X70 and X80. The results show that the effective grain size, the frequency distribution of grain boundary misorientation and the ratio of high angle grain boundary to small angle grain boundary are important parameters. The finer the effective grain size, and the higher the frequency distribution of grain boundaries （〉 50~）, the more excellent toughness of high grade pipeline steels will be.
文摘This paper deals with microstructure and grain size of HAZ of 590 MPa high strength ship-structure steel with welding simulator. While t 8/5 time is short, 10CrNi3MoV steel’s microstructure of coarse grain heat-affected zone (CGHAZ) is lath martensite structure and a small amount of twined martensite structure; while t 8/5 time is long, it is mainly granular bainite structure. After second thermal cycle with peak temperature between critical temperature Ac 1′ and Ac 3′, CGHAZ has the inheritance of coarse grain and coarse microstructure. Welding energy input (determined by t 8/5 time) has an effect on the inheritance of coarse microstructure, but no influence on the inheritance of coarse grain. In detail, with a shorter t 8/5 time, there is an inheritance of coarse microstructure and grains. With a longer t 8/5 time, there is only the inheritance of coarse grains. While t 8/5 increases, the scope of temperature of causing it diminishes. Therefore, the inheritance of coarse microstructure connects with the high speed of heating and cooling.
基金Item Sponsored by Open Project Foundation of State Key Lab of Rolling and Automation of China ( 2009001 )Fundamental Research Foundation of Central Universities of China ( N100602004 , N100402006 )
文摘Two steels without and with Nb addition were chosen to investigate the effects of Nb on the microstructures and the mechanical properties of Fe-Mn-Al-Si steels.The results revealed that Nb refined the grains markedly and both TRIP and TWIP effects occurred during deformation process.The Nb containing steel possesses higher yield strength and much lower tensile strength , the latter being explained by the suppression of TRIP effect due to the increase of stacking fault energy.This indicates grain refining is secondary for strengthening of steels when TRIP or TWIP effect exists during the deformation of low carbon and high Mn steels.
基金Item Sponsored by National High Technology Research and Development Project of China(2009AA03Z530)
文摘The influence of Ti on weld microstructure and mechanical properties in large heat input welding of high strength low alloy steels is investigated. The results indicate that a moderate amount of Ti is still effective for grain refinement even under larger heat input and a large amount of acicular ferrite （AF） is formed in the weld metal when Ti content is within 0. 028%--0. 038%. With increasing Ti content, proeutectoid ferrite in the weld metal decreases, whereas bainite and M-A constituent increase. The type of inclusion in the welds varies from Mn-Si-AI-O to Ti-Mn- A1-O and finally to Ti-A1-O as Ti content increases from 0 up to 0. 064%. As for adding 0. 028%--0. 038% Ti, high weld toughness could be attained since most inclusions less than 2 tim which contain Ti20s provide the effective nu- clei for aeicular ferrite formation. However, the toughness of the weld metals severely reduces when Ti content is over the optimum ranRe of 0. 028%--0. 038%.
文摘Addition of nano size particles of TiO2 in the coating of shielded metal arc welding electrode (E 11018M) partially substituting the conventional micro size TiO2 was studied for possible enhanced electrode characteristics. The results show that the nano size particle of TiO2 improved recovery of elements such as Mn, Ni, Mo, Ti etc. as well as increased all-weld-metal tensile and charpy impact properties at –51℃. Furthermore, the charpy impact properties were found to be very sensitive to variations in Ti content of the weld deposit.
