Filter-based iterative learning control for linear large-scale industrial processes

In the procedure of the steady-state hierarchical optimization with feedback for large-scale industrial processes, a sequence of set-point changes with different magnitudes is carried out on the optimization layer. To improve the dynamic performance of transient response driven by the set-point changes, a filter-based iterative learning control strategy is proposed. In the proposed updating law, a local-symmetric-integral operator is adopted for eliminating the measurement noise of output information,a set of desired trajectories are specified according to the set-point changes sequence, the current control input is iteratively achieved by utilizing smoothed output error to modify its control input at previous iteration, to which the amplified coefficients related to the different magnitudes of set-point changes are introduced. The convergence of the algorithm is conducted by incorporating frequency-domain technique into time-domain analysis. Numerical simulation demonstrates the effectiveness of the proposed strategy,

Development and Validation of Integrated Nutrient Management Practices of Industrial Processing Varieties: Asterix and Courage in Bangladesh

An experiment was meticulously conducted at the research field of Bangabandhu Sheikh Mujibur Rahman Agricultural University (BSMRAU), Gazipur, Bangladesh, during the 2011-2012 potato growing season to develop integrated crop management practices for the potato seed production of industrial processing varieties Asterix and Courage. Significantly, higher growth and yield parameters were found in the BADC-recommended practice. Later, another experiment was conducted to validate the BADC practice during the 2013-2014 potato growing season in two locations in Bangladesh. Results showed that the production of tuber per hill, tuber weight per hill as well as gross tuber yield per plot, higher proportion of storable seed tubers, and more quality seed potatoes (A-grade and B-grade) seed tubers were found significantly higher in the “BADC developed practice” compared to other treatments. Viral diseases (PLRV and PVY) prevalence was lower in “BADC developed practice”. Moreover, “BADC developed practice” contributed more economic yield by minimizing input cost compared to “Munshiganj advanced farmers’ practice”. Therefore, the “BADC developed practice” was found “superior” regarding yield, quality, and profitability in seed potato production of industrial varieties—Asterix and Courage in Bangladesh.

STEADY-STATE HIERARCHICAL INTELLIGENT CONTROL OF LARGE-SCALE INDUSTRIAL PROCESSES

This paper considers the fourth stage of development of hierarchical control ofindustrial processes to the intelligent control and optimization stage, and reviews what theauthor and his Group have been investigating for the past decade in the on-line steadystate hierarchical intelligent control of large-scale industrial processes (LSIP). This papergives a definition of intelligent control of large-scale systems first, and then reviews the useof neural networks for identification and optimization, the use of expert systems to solvesome kinds of hierarchical multi-objective optimization problems by an intelligent decisionunit (ID), the use of fuzzy logic control, and the use of iterative learning control. Severalimplementation examples are introduced. This paper reviews other main achievements ofthe Group also. Finally this paper gives a perspective of future development.

How can technology and efficiency alleviate the dilemma of economic growth and carbon emissions in China's industrial economy? A metafrontier decoupling decomposition analysis

This paper attempts to explore the decoupling relationship and its drivers between industrial economic increase and energy-related CO_(2) emissions(ICE). Firstly, the decoupling relationship was evaluated by Tapio index. Then, based on the DEA meta-frontier theory framework which taking into account the regional and industrial heterogeneity and index decomposition method, the driving factors of decoupling process were explored mainly from the view of technology and efficiency. The results show that during2000-2019, weak decoupling was the primary state. Investment scale expansion was the largest reason hindering decoupling process of industrial increase from ICE. Both energy saving and production technology achieved significant progress, which facilitated the decoupling process. Simultaneously, the energy technology gap and production technology gap among regions have been narrowed, and played a role in promoting decoupling process. On the contrary, both scale economy efficiency and pure technical efficiency have inhibiting effects on decoupling process. The former indicates that the scale economy of China's industry was not conducive to improve energy efficiency and production efficiency, while the latter indicates that resource misallocation problem may exist in both energy market and product market.

Advances of embedded resistive random access memory in industrial manufacturing and its potential applications

Embedded memory,which heavily relies on the manufacturing process,has been widely adopted in various industrial applications.As the field of embedded memory continues to evolve,innovative strategies are emerging to enhance performance.Among them,resistive random access memory(RRAM)has gained significant attention due to its numerousadvantages over traditional memory devices,including high speed(<1 ns),high density(4 F^(2)·n^(-1)),high scalability(~nm),and low power consumption(~pJ).This review focuses on the recent progress of embedded RRAM in industrial manufacturing and its potentialapplications.It provides a brief introduction to the concepts and advantages of RRAM,discusses the key factors that impact its industrial manufacturing,and presents the commercial progress driven by cutting-edge nanotechnology,which has been pursued by manysemiconductor giants.Additionally,it highlights the adoption of embedded RRAM in emerging applications within the realm of the Internet of Things and future intelligent computing,with a particular emphasis on its role in neuromorphic computing.Finally,the review discusses thecurrent challenges and provides insights into the prospects of embedded RRAM in the era of big data and artificial intelligence.

Industrial Recycling Process of Batteries for EVs

The growing number of decarbonization standards in the transportation sector has resulted in an increase in demand for electric cars.Renewable energy sources have the ability to bring the fossil fuel age to an end.Electrochemical storage devices,particularly lithium-ion batteries,are critical for this transition’s success.This is owing to a combination of favorable characteristics such as high energy density and minimal self-discharge.Given the environmental degradation caused by hazardous wastes and the scarcity of some resources,recycling used lithium-ion batteries has significant economic and practical importance.Many efforts have been undertaken in recent years to recover cathode materials(such as high-value metals like cobalt,nickel,and lithium).Regrettably,the regeneration of lower-value-added anode materials(mostly graphite)has received little attention.However,given the widespread use of carbon-based materials and the higher concentration of lithium in the anode than in the environment,anode recycling has gotten a lot of attention.As a result,this article provides the most recent research progress in the recovery of graphite anode materials from spent lithium ion batteries,analyzing the strengths and weaknesses of various recovery routes such as direct physical recovery,heat treatment recovery,hydrometallurgy recovery,heat treatment-hydrometallurgy recovery,extraction,and electrochemical methods from the perspectives of energy,environment,and economy;additionally,the reuse of recycled anode mats is discussed.Finally,the problems and future possibilities of anode recycling are discussed.To enable the green recycling of wasted lithium ion batteries,a low energy-consuming and ecologically friendly solution should be investigated.

Effective technology for processing industrial volatile organic compounds by the atmospheric pressure microwave plasma torch

In this study,we investigated the abatement of volatile organic compounds(VOCs)by the atmospheric pressure microwave plasma torch(AMPT).To study the treatment efficiency of AMPT,we used the toluene and water-based varnish to simulate VOCs,respectively.By measuring the compounds and contents of the mixture gas before/after the microwave plasma process,we have calculated the treatment efficiency of AMPT.The experimental results show that the treatment efficiency of AMPT for toluene with a concentration of 17.32×10^(4) ppm is up to 60 g/kWh with the removal rate of 86%.For the volatile compounds of water-based varnish,the removal efficiency is up to 97.99%.We have demonstrated the higher potential for VOCs removal of the AMPT process.

Industrial Arrangement of Large-scale,Non-grid-connected Wind Power Industrial Zones in Coastal Areas of China

Constructing an industrial system for a large-scale,non-grid-connected wind power industry is a key step towards the diverse utilization of wind power.However,wind power exploitation is not only a technical challenge but an industrial problem as well.The objective of this study is to introduce a concept of large-scale,non-grid-connected wind power(LSNGCWP) industrial zones and establish an evaluation model to assess their industrial arrangement.The data of wind energy,industry,nature resources and socio-economy were collected in this study.Using spatial overlay analysis of geographic information system,this study proposes a spatial arrangement of the LSNGCWP indus-trial zones in the coastal areas of China,which could be summarized as the 'one line and three circles' structure,which will contribute to the optimization of the industrial structure,advance the wind power technology,coordinate the multi-industrial cooperation,and upgrade the industrial transformation of China's coastal areas.

From the Current Industrial Stage to the Industry 4.0： Transformation Processes and Case Analysis of the FESTO Company

Despite of the acceleration of investments and the expansion of countries towards the Industry 4.0, companies have difficulties in planning the transition processes and implementation of the scenarios of Industry 4.0. To benefit from the Industry Approach 4.0, it is necessary to take technological and organizational transition processes into account, since the phenomenon involves interoperability between humans; between humans and machines; and between machines and production. This paper proposes to examine the transformation processes of the current industrial model to the Industry 4.0 model of FESTO AG, in addition to the framework proposition for the analysis of transformation processes for Industry 4.0. Through the face-to-face interviews and the institutional materials of FESTO, it was observed that the company inserted in its strategy of products and innovation the concept of Industry 4.0. To do so, FESTO planned and built a new production plant based on connectivity, sustainability, and collaborative environment, especially between man and machine. To support this orientation, FESTO has strengthened its technological base, culture, training of its productive, commercial, and management teams.

On Numerical Modelling of Industrial Powder Compaction Processes for Large Deformation of Endochronic Plasticity at Finite Strains

Compaction processes are one the most important par ts of powder forming technology. The main applications are focused on pieces for a utomotive, aeronautic, electric and electronic industries. The main goals of the compaction processes are to obtain a compact with the geometrical requirements, without cracks, and with a uniform distribution of density. Design of such proc esses consist, essentially, in determine the sequence and relative displacements of die and punches in order to achieve such goals. A.B. Khoei presented a gener al framework for the finite element simulation of powder forming processes based on the following aspects; a large displacement formulation, centred on a total and updated Lagrangian formulation; an adaptive finite element strategy based on error estimates and automatic remeshing techniques; a cap model based on a hard ening rule in modelling of the highly non-linear behaviour of material; and the use of an efficient contact algorithm in the context of an interface element fo rmulation. In these references, the non-linear behaviour of powder was adequately desc ribed by the cap plasticity model. However, it suffers from a serious deficiency when the stress-point reaches a yield surface. In the flow theory of plasticit y, the transition from an elastic state to an elasto-plastic state appears more or less abruptly. For powder material it is very difficult to define the locati on of yield surface, because there is no distinct transition from elastic to ela stic-plastic behaviour. Results of experimental test on some hard met al powder show that the plastic effects were begun immediately upon loading. In such mater ials the domain of the yield surface would collapse to a point, so making the di rection of plastic increment indeterminate, because all directions are normal to a point. Thus, the classical plasticity theory cannot deal with such materials and an advanced constitutive theory is necessary. In the present paper, the constitutive equations of powder materials will be discussed via an endochronic theory of plasticity. This theory provides a unifi ed point of view to describe the elastic-plastic behaviour of material since it places no requirement for a yield surface and a ’loading function’ to disting uish between loading an unloading. Endochronic theory of plasticity has been app lied to a number of metallic materials, concrete and sand, but to the knowledge of authors, no numerical scheme of the model has been applied to powder material . In the present paper, a new approach is developed based on an endochronic rate independent, density-dependent plasticity model for describing the isothermal deformation behavior of metal powder at low homologous temperature. Although the concept of yield surface has not been explicitly assumed in endochronic theory, it is shown that the cone-cap plasticity yield surface (Fig.1), which is the m ost commonly used plasticity models for describing the behavior of powder materi al can be easily derived as a special case of the proposed endochronic theory. Fig.1 Trace of cone-cap yield function on the meridian pl ane for different relative density As large deformation is observed in powder compaction process, a hypoelastic-pl astic formulation is developed in the context of finite deformation plasticity. Constitutive equations are stated in unrotated frame of reference that greatly s implifies endochronic constitutive relation in finite plasticity. Constitutive e quations of the endochronic theory and their numerical integration are establish ed and procedures for determining material parameters of the model are demonstra ted. Finally, the numerical schemes are examined for efficiency in the model ling of a tip shaped component, as shown in Fig.2. Fig.2 A shaped tip component. a) Geometry, boundary conditio n and finite element mesh; b) density distribution at final stage of

Intelligent Manufacturing for the Process Industry Driven by Industrial Artificial Intelligence

Based on the analysis of the characteristics and operation status of the process industry,as well as the development of the global intelligent manufacturing industry,a new mode of intelligent manufacturing for the process industry,namely,deep integration of industrial artificial intelligence and the Industrial Internet with the process industry,is proposed.This paper analyzes the development status of the existing three-tier structure of the process industry,which consists of the enterprise resource planning,the manufacturing execution system,and the process control system,and examines the decision-making,control,and operation management adopted by process enterprises.Based on this analysis,it then describes the meaning of an intelligent manufacturing framework and presents a vision of an intelligent optimal decision-making system based on human–machine cooperation and an intelligent autonomous control system.Finally,this paper analyzes the scientific challenges and key technologies that are crucial for the successful deployment of intelligent manufacturing in the process industry.

Reaction Process of Chromium Slag Reduced by Industrial Waste in Solid Phase

M, a particular industrial waste, was selected to detoxify chromium slag at a high temperature. The carbon remaining in M reduced Cr （ Ⅳ ） of Na2 CrO4 borne in the chromium slag to Cr （ Ⅲ ） in the solid phase reaction, and its thermodynamics and kinetics were studied. The reduction process of Na2CrO4 by carbon produced CO, whiCh＇was endothermic. Under the experimental condition, the apparent activation energy was 4. 41 kJ·mol^-1 , the＇apparent order of reaction for Na2 CrO4 was equal to one, and the partial pressure of CO was only 0.22 Pa at 1 330℃.

Numerical modeling dynamic process of multi-feed microwave heating of industrial solution media

The exothermic efficiency of microwave heating an electrolyte/water solution is remarkably high due to the dielectric heating by orientation polarization of water and resistance heating by the Joule process occurred simultaneously compared with pure water.A three-dimensional finite element numerical model of multi-feed microwave heating industrial liquids continuously flowing in a meter-scale circular tube is presented.The temperature field inside the applicator tube in the cavity is solved by COMSOL Multiphysics and professional programming to describe the momentum,energy and Maxwell's equations.The evaluations of the electromagnetic field,the temperature distribution and the velocity field are simulated for the fluids dynamically heated by singleand multi-feed microwave system,respectively.Both the pilot experimental investigations and numerical results of microwave with single-feed heating for fluids with different effective permittivity and flow rates show that the presented numerical modeling makes it possible to analyze dynamic process of multi-feed microwave heating the industrial liquid.The study aids in enhancing the understanding and optimizing of dynamic process in the use of multi-feed microwave heating industrial continuous flow for a variety of material properties and technical parameters.

Augmented Industrial Data-Driven Modeling Under the Curse of Dimensionality

The curse of dimensionality refers to the problem o increased sparsity and computational complexity when dealing with high-dimensional data.In recent years,the types and vari ables of industrial data have increased significantly,making data driven models more challenging to develop.To address this prob lem,data augmentation technology has been introduced as an effective tool to solve the sparsity problem of high-dimensiona industrial data.This paper systematically explores and discusses the necessity,feasibility,and effectiveness of augmented indus trial data-driven modeling in the context of the curse of dimen sionality and virtual big data.Then,the process of data augmen tation modeling is analyzed,and the concept of data boosting augmentation is proposed.The data boosting augmentation involves designing the reliability weight and actual-virtual weigh functions,and developing a double weighted partial least squares model to optimize the three stages of data generation,data fusion and modeling.This approach significantly improves the inter pretability,effectiveness,and practicality of data augmentation in the industrial modeling.Finally,the proposed method is verified using practical examples of fault diagnosis systems and virtua measurement systems in the industry.The results demonstrate the effectiveness of the proposed approach in improving the accu racy and robustness of data-driven models,making them more suitable for real-world industrial applications.

SBFT:A BFT Consensus Mechanism Based on DQN Algorithm for Industrial Internet of Thing

With the development and widespread use of blockchain in recent years,many projects have introduced blockchain technology to solve the growing security issues of the Industrial Internet of Things(IIoT).However,due to the conflict between the operational performance and security of the blockchain system and the compatibility issues with a large number of IIoT devices running together,the mainstream blockchain system cannot be applied to IIoT scenarios.In order to solve these problems,this paper proposes SBFT(Speculative Byzantine Consensus Protocol),a flexible and scalable blockchain consensus mechanism for the Industrial Internet of Things.SBFT has a consensus process based on speculation,improving the throughput and consensus speed of blockchain systems and reducing communication overhead.In order to improve the compatibility and scalability of the blockchain system,we select some nodes to participate in the consensus,and these nodes have better performance in the network.Since multiple properties determine node performance,we abstract the node selection problem as a joint optimization problem and use Dueling Deep Q Learning(DQL)to solve it.Finally,we evaluate the performance of the scheme through simulation,and the simulation results prove the superiority of our scheme.

Evaluation of Rainwater Harvesting Methods and Structures Using Analytical Hierarchy Process for a Large Scale Industrial Area

In India, with ever increasing population and stress on natural resources, especially water, rejuvenation of rainwater harvesting (RWH) technique which was forgotten over the days is becoming very essential. Large number of RWH methods that are available in the literature are demand specific and site specific, since RWH system depends on the topography, land use, land cover, rainfall and demand pattern. Thus for each and every case, a detailed evaluation of RWH structures is required for implementation, including the analy-sis of hydrology, topography and other aspects like site availability and economics, however a common methodology could be evolved. The present study was aimed at evaluation of various RWH techniques in order to identify the most appropriate technique suitable for a large scale industrial area to meet its daily wa-ter demand. An attempt is made to determine the volume of water to be stored using mass balance method, Ripple diagram method, analytical method, and sequent peak algorithm method. Based on various satisfying criteria, analytical hierarchy process (AHP) is employed to determine the most appropriate type of RWH method and required number of RWH structures in the study area. If economy alone is considered along with hydrological and site specific parameters, recharging the aquifer has resulted as a better choice. However other criteria namely risk, satisfaction in obtaining required volume of water for immediate utilization etc. has resulted in opting for concrete storage structures method. From the results it is found that AHP, if used with all possible criteria can result in a better tool for evaluation of RWH methods and structures. This RWH structures not only meets the demand but saves transportation cost of water and reduces the dependability of the industry on irrigation reservoir. Besides monetary benefits it is hoped that the micro environment inside the industry will improve due to the cooling effect of the stored water.

Scenario analysis on abating industrial process greenhouse gas emissions from adipic acid production in China

Adipic acid is an important petrochemical product,and its production process emits a high concentration of greenhouse gas N_2 O.This paper aims to provide quantitative references for relevant authorities to formulate greenhouse gas control roadmaps.The forecasting method of this paper is consistent with the published national inventory in terms of caliber.Based on the N_2 O abatement technical parameters of adipic acid and the production trend,this paper combines the scenario analysis and provides a measurement of comprehensive N_2 O abatement effect of the entire industry in China.Four future scenarios are assumed.The baseline scenario(BAUS) is a frozen scenario.Three emission abatement scenarios(ANAS,SNAS,and ENAS) are assumed under different strength of abatement driving parameters.The results show that China's adipic acid production process can achieve increasingly significant N_2 O emission abatement effects.Compared to the baseline scenario,by 2030,the N_2 O emission abatements of the three emission abatement scenarios can reach 207-399 kt and the emission abatement ratios can reach 32.5%-62.6%.By 2050,the N_2 O emission abatements for the three emission abatement scenarios can reach 387-540 kt and the emission abatement ratios can reach 71.4%-99.6%.

Machine learning based online fault prognostics for nonstationary industrial process via degradation feature extraction and temporal smoothness analysis

Fault degradation prognostic, which estimates the time before a failure occurs and process breakdowns, has been recognized as a key component in maintenance strategies nowadays. Fault degradation processes are, in general,slowly varying and can be modeled by autoregressive models. However, industrial processes always show typical nonstationary nature, which may bring two challenges: how to capture fault degradation information and how to model nonstationary processes. To address the critical issues, a novel fault degradation modeling and online fault prognostic strategy is developed in this paper. First, a fault degradation-oriented slow feature analysis(FDSFA) algorithm is proposed to extract fault degradation directions along which candidate fault degradation features are extracted. The trend ability assessment is then applied to select major fault degradation features. Second, a key fault degradation factor(KFDF) is calculated to characterize the fault degradation tendency by combining major fault degradation features and their stability weighting factors. After that, a time-varying regression model with temporal smoothness regularization is established considering nonstationary characteristics. On the basis of updating strategy, an online fault prognostic model is further developed by analyzing and modeling the prediction errors. The performance of the proposed method is illustrated with a real industrial process.

Towards a Model-Driven IEC 61131-Based Development Process in Industrial Automation

The IEC 61131-3 standard defines a model and a set of programming languages for the development of industrial automation software. It is widely accepted by industry and most of the commercial tool vendors advertise compliance with it. On the other side, Model Driven Development (MDD) has been proved as a quite successful paradigm in general-purpose computing. This was the motivation for exploiting the benefits of MDD in the industrial automation domain. With the emerging IEC 61131 specification that defines an object-oriented (OO) extension to the function block model, there will be a push to the industry to better exploit the benefits of MDD in automation systems development. This work discusses possible alternatives to integrate the current but also the emerging specification of IEC 61131 in the model driven development process of automation systems. IEC 61499, UML and SysML are considered as possible alternatives to allow the developer to work in higher layers of abstraction than the one supported by IEC 61131 and to more effectively move from requirement specifications into the implementation model of the system.

Detection of Oscillations in Process Control Loops From Visual Image Space Using Deep Convolutional Networks

Oscillation detection has been a hot research topic in industries due to the high incidence of oscillation loops and their negative impact on plant profitability.Although numerous automatic detection techniques have been proposed,most of them can only address part of the practical difficulties.An oscillation is heuristically defined as a visually apparent periodic variation.However,manual visual inspection is labor-intensive and prone to missed detection.Convolutional neural networks(CNNs),inspired by animal visual systems,have been raised with powerful feature extraction capabilities.In this work,an exploration of the typical CNN models for visual oscillation detection is performed.Specifically,we tested MobileNet-V1,ShuffleNet-V2,Efficient Net-B0,and GhostNet models,and found that such a visual framework is well-suited for oscillation detection.The feasibility and validity of this framework are verified utilizing extensive numerical and industrial cases.Compared with state-of-theart oscillation detectors,the suggested framework is more straightforward and more robust to noise and mean-nonstationarity.In addition,this framework generalizes well and is capable of handling features that are not present in the training data,such as multiple oscillations and outliers.