Research on Machine Tool Fault Diagnosis and Maintenance Optimization in Intelligent Manufacturing Environments

In the context of intelligent manufacturing,machine tools,as core equipment,directly influence production efficiency and product quality through their operational reliability.Traditional maintenance methods for machine tools,often characterized by low efficiency and high costs,fail to meet the demands of modern manufacturing industries.Therefore,leveraging intelligent manufacturing technologies,this paper proposes a solution optimized for the diagnosis and maintenance of machine tool faults.Initially,the paper introduces sensor-based data acquisition technologies combined with big data analytics and machine learning algorithms to achieve intelligent fault diagnosis of machine tools.Subsequently,it discusses predictive maintenance strategies by establishing an optimized model for maintenance strategy and resource allocation,thereby enhancing maintenance efficiency and reducing costs.Lastly,the paper explores the architectural design,integration,and testing evaluation methods of intelligent manufacturing systems.The study indicates that optimization of machine tool fault diagnosis and maintenance in an intelligent manufacturing environment not only enhances equipment reliability but also significantly reduces maintenance costs,offering broad application prospects.

Joint Optimization of Imperfect Preventive Maintenance and Production Scheduling for Single Machine Based on Game Theory Method

In this study,an optimization model of a single machine system integrating imperfect preventive maintenance planning and production scheduling based on game theory is proposed.The costs of the production department and the maintenance department are minimized,respectively.Two kinds of three-stage dynamic game models and a backward induction method are proposed to determine the preventive maintenance(PM)threshold.A lemma is presented to obtain the exact solution.A comprehensive numerical study is provided to illustrate the proposed maintenance model.The effectiveness is also validated by comparison with other two existed optimization models.

Relevance of sleep for wellness:New trends in using artificial intelligence and machine learning

Sleep and well-being have been intricately linked,and sleep hygiene is paramount for developing mental well-being and resilience.Although widespread,sleep disorders require elaborate polysomnography laboratory and patient-stay with sleep in unfamiliar environments.Current technologies have allowed various devices to diagnose sleep disorders at home.However,these devices are in various validation stages,with many already receiving approvals from competent authorities.This has captured vast patient-related physiologic data for advanced analytics using artificial intelligence through machine and deep learning applications.This is expected to be integrated with patients’Electronic Health Records and provide individualized prescriptive therapy for sleep disorders in the future.

Comparing Machine Learning Algorithms for Improving the Maintenance of LTE Networks Based on Alarms Analysis

Mobile network operators are facing many challenges to satisfy their subscribers in terms of quality of service and quality of experience provided. To achieve this goal, technological progress and scientific advances offer good opportunities for efficiency in the management of faults occurring in a mobile network. Machine learning techniques allow systems to learn from past experiences and can predict, solutions to be applied to correct the root cause of a failure. This paper evaluates machine learning techniques and identifies the decision tree as a learning model that provides the most optimal error rate in predicting outages that may occur in a mobile network. Three machine learning techniques are presented in this study and compared with regard to accuracy. This study demonstrates that the appropriate machine learning technique improves the accuracy of the model. By using the decision tree as a machine learning model, it was possible to predict solutions to network failures, with an error rate less than 2%. In addition, the use of Machine Learning makes it possible to eliminate steps in the network failure processing chain;resulting in reduced service disruption time and improved the network availability which is a key network performance index.

Dynamic Evaluation Model and Application Methods for Engineering Machine Maintenance Quality

It is an important content of equipment management to keep the engineering machine well. Based on the theory of component technology and grey related algorithm arithmetic, the requirements and procedures of engineering machine maintenance predicting process are analyzed, and a support object evaluation system is provided. The qualitative and quantitative indexes of evaluating process are fully taken into consideration to provide scientific methods and ways for proper evaluation and decision.

Research on Approximate Calculation of Preventive Maintenance Period in Machinery Systems under Random Distribution

Approximate calculation methods of prevention maintenance period under the random distribution are given,and three kinds of approximate calculation models of prevention maintenance period based on different security demands are come up with according to maintenance problems of machinery systems in modern enterprise and starting with different demands of systems. And then,how to make certain the best maintenance period by using the approximate calculation methods is illustrated by an exam- ple.

A Multilevel Design Method of Large-scale Machine System Oriented Network Environment

The design of large-scale machine system is a very complex problem.These design problems usually have a lot of design variables and constraints so that they are difficult to be solved rapidly and efficiently by using conventional methods.In this paper,a new multilevel design method oriented network environment is proposed,which maps the design problem of large-scale machine system into a hypergraph with degree of linking strength (DLS) between vertices.By decomposition of hypergraph,this method can divide the complex design problem into some small and simple subproblems that can be solved concurrently in a network.

An Ordinal Multi-Dimensional Classification(OMDC)for Predictive Maintenance

Predictive Maintenance is a type of condition-based maintenance that assesses the equipment's states and estimates its failure probability and when maintenance should be performed.Although machine learning techniques have been frequently implemented in this area,the existing studies disregard to the nat-ural order between the target attribute values of the historical sensor data.Thus,these methods cause losing the inherent order of the data that positively affects the prediction performances.To deal with this problem,a novel approach,named Ordinal Multi-dimensional Classification(OMDC),is proposed for estimating the conditions of a hydraulic system's four components by taking into the natural order of class values.To demonstrate the prediction ability of the proposed approach,eleven different multi-dimensional classification algorithms(traditional Binary Relevance(BR),Classifier Chain(CC),Bayesian Classifier Chain(BCC),Monte Carlo Classifier Chain(MCC),Probabilistic Classifier Chain(PCC),Clas-sifier Dependency Network(CDN),Classifier Trellis(CT),Classifier Dependency Trellis(CDT),Label Powerset(LP),Pruned Sets(PS),and Random k-Labelsets(RAKEL))were implemented using the Ordinal Class Classifier(OCC)algorithm.Besides,seven different classification algorithms(Multilayer Perceptron(MLP),Support Vector Machine(SVM),k-Nearest Neighbour(kNN),Decision Tree(C4.5),Bagging,Random Forest(RF),and Adaptive Boosting(AdaBoost))were chosen as base learners for the OCC algorithm.The experimental results present that the proposed OMDC approach using binary relevance multi-dimensional classification methods predicts the conditions of a hydraulic system's multiple components with high accuracy.Also,it is clearly seen from the results that the OMDC models that utilize ensemble-based classification algorithms give more reliable prediction performances with an average Hamming score of 0.853 than the others that use traditional algorithms as base learners.

Pavement performance model for road maintenance and repair planning: a review of predictive techniques

This paper provides a review of predictive analytics for roads,identifying gaps and limitations in current methodologies.It explores the implications of these limitations on accuracy and application,while also discussing how advanced predictive analytics can address these challenges.The article acknowledges the transformative shift brought about by technological advancements and increased computational capabilities.The degradation of pavement surfaces due to increased road users has resulted in safety and comfort issues.Researchers have conducted studies to assess pavement condition and predict future changes in pavement structure.Pavement Management Systems are crucial in developing prediction performance models that estimate pavement condition and degradation severity over time.Machine learning algorithms,artificial neural networks,and regression models have been used,with strengths and weaknesses.Researchers generally agree on their accuracy in estimating pavement condition considering factors like traffic,pavement age,and weather conditions.However,it is important to carefully select an appropriate prediction model to achieve a high-quality prediction performance system.Understanding the strengths and weaknesses of each model enables informed decisions for implementing prediction models that suit specific needs.The advancement of prediction models,coupled with innovative technologies,will contribute to improved pavement management and the overall safety and comfort of road users.

Operation and Consideration of a Pipe Corrosion Inspection System Based on Human-in-the-Loop Machine Learning

The aim of this study is to improve the efficiency of external corrosion inspection of pipes in chemical plants.Currently,the preferred method involves manual inspection of images of corroded pipes;however,this places significant workload on human experts owing to the large number of required images.Furthermore,visual assessment of corrosion levels is prone to subjective errors.To address these issues,we developed an AI(artificial intelligence)-based corrosion-diagnosis system(AI corrosion-diagnosis system)and implemented it in a factory.The proposed system architecture was based on HITL(human-in-the-loop)ML(machine learning)[1].To overcome the difficulty of developing a highly accurate ML model during the PoC(proof-of-concept)stage,the system relies on cooperation between humans and the ML model,utilizing human expertise during operation.For instance,if the accuracy of the ML model was initially 60%during the development stage,a cooperative approach would be adopted during the operational stage,with humans supplementing the remaining 40%accuracy.The implemented system’s ML model achieved a recall rate of approximately 70%.The system’s implementation not only contributed to the efficiency of operations by supporting diagnosis through the ML model but also facilitated the transition to systematic data management,resulting in an overall workload reduction of approximately 50%.The operation based on HITL was demonstrated to be a crucial element for achieving efficient system operation through the collaboration of humans and ML models,even when the initial accuracy of the ML model was low.Future efforts will focus on improving the detection of corrosion at elevated locations by considering using video cameras to capture pipe images.The goal is to reduce the workload for inspectors and enhance the quality of inspections by identifying corrosion locations using ML models.

Study of Remote Monitoring and Maintenance Guiding Technique Based on LabVIEW for Machining Centers

The virtual instruments (VIs), as a new type of instrument based on computer, has many advanced attractive characteristics.This research is based on VIs, and brings condition monitoring and knowledge-based maintenance support together through an integrated (including Intemet, ASP. NET, XML technique,VIs) network environment. Within the environment, machining centers operators, engineers or managers can share real-time data through the browser-based interface and minimize machining centers downtime by providing status monitoring and remote maintenance guiding from service centers.

Accelerated solution of the transmission maintenance schedule problem:a Bayesian optimization approach

To maximize the maintenance willingness of the owner of transmission lines,this study presents a transmission maintenance scheduling model that considers the energy constraints of the power system and the security constraints of on-site maintenance operations.Considering the computational complexity of the mixed integer programming(MIP)problem,a machine learning(ML)approach is presented to solve the transmission maintenance scheduling model efficiently.The value of the branching score factor value is optimized by Bayesian optimization(BO)in the proposed algorithm,which plays an important role in the size of the branch-and-bound search tree in the solution process.The test case in a modified version of the IEEE 30-bus system shows that the proposed algorithm can not only reach the optimal solution but also improve the computational efficiency.

Detecting Design Patterns in Object-Oriented Program Source Code by Using Metrics and Machine Learning

Detecting well-known design patterns in object-oriented program source code can help maintainers understand the design of a program. Through the detection, the understandability, maintainability, and reusability of object-oriented programs can be improved. There are automated detection techniques;however, many existing techniques are based on static analysis and use strict conditions composed on class structure data. Hence, it is difficult for them to detect and distinguish design patterns in which the class structures are similar. Moreover, it is difficult for them to deal with diversity in design pattern applications. To solve these problems in existing techniques, we propose a design pattern detection technique using source code metrics and machine learning. Our technique judges candidates for the roles that compose design patterns by using machine learning and measurements of several metrics, and it detects design patterns by analyzing the relations between candidates. It suppresses false negatives and distinguishes patterns in which the class structures are similar. As a result of experimental evaluations with a set of programs, we confirmed that our technique is more accurate than two conventional techniques.

A Distributed Framework for Large-scale Protein-protein Interaction Data Analysis and Prediction Using MapReduce

Protein-protein interactions are of great significance for human to understand the functional mechanisms of proteins.With the rapid development of high-throughput genomic technologies,massive protein-protein interaction(PPI)data have been generated,making it very difficult to analyze them efficiently.To address this problem,this paper presents a distributed framework by reimplementing one of state-of-the-art algorithms,i.e.,CoFex,using MapReduce.To do so,an in-depth analysis of its limitations is conducted from the perspectives of efficiency and memory consumption when applying it for large-scale PPI data analysis and prediction.Respective solutions are then devised to overcome these limitations.In particular,we adopt a novel tree-based data structure to reduce the heavy memory consumption caused by the huge sequence information of proteins.After that,its procedure is modified by following the MapReduce framework to take the prediction task distributively.A series of extensive experiments have been conducted to evaluate the performance of our framework in terms of both efficiency and accuracy.Experimental results well demonstrate that the proposed framework can considerably improve its computational efficiency by more than two orders of magnitude while retaining the same high accuracy.

Large-scale functional connectivity predicts cognitive impairment related to type 2 diabetes mellitus

BACKGROUND Large-scale functional connectivity(LSFC)patterns in the brain have unique intrinsic characteristics.Abnormal LSFC patterns have been found in patients with dementia,as well as in those with mild cognitive impairment(MCI),and these patterns predicted their cognitive performance.It has been reported that patients with type 2 diabetes mellitus(T2DM)may develop MCI that could progress to dementia.We investigated whether we could adopt LSFC patterns as discriminative features to predict the cognitive function of patients with T2DM,using connectome-based predictive modeling(CPM)and a support vector machine.AIM To investigate the utility of LSFC for predicting cognitive impairment related to T2DM more accurately and reliably.METHODS Resting-state functional magnetic resonance images were derived from 42 patients with T2DM and 24 healthy controls.Cognitive function was assessed using the Montreal Cognitive Assessment(MoCA).Patients with T2DM were divided into two groups,according to the presence(T2DM-C;n=16)or absence(T2DM-NC;n=26)of MCI.Brain regions were marked using Harvard Oxford(HOA-112),automated anatomical labeling(AAL-116),and 264-region functional(Power-264)atlases.LSFC biomarkers for predicting MoCA scores were identified using a new CPM technique.Subsequently,we used a support vector machine based on LSFC patterns for among-group differentiation.The area under the receiver operating characteristic curve determined the appearance of the classification.RESULTS CPM could predict the MoCA scores in patients with T2DM(Pearson’s correlation coefficient between predicted and actual MoCA scores,r=0.32,P=0.0066[HOA-112 atlas];r=0.32,P=0.0078[AAL-116 atlas];r=0.42,P=0.0038[Power-264 atlas]),indicating that LSFC patterns represent cognition-level measures in these patients.Positive(anti-correlated)LSFC networks based on the Power-264 atlas showed the best predictive performance;moreover,we observed new brain regions of interest associated with T2DM-related cognition.The area under the receiver operating characteristic curve values(T2DM-NC group vs.T2DM-C group)were 0.65-0.70,with LSFC matrices based on HOA-112 and Power-264 atlases having the highest value(0.70).Most discriminative and attractive LSFCs were related to the default mode network,limbic system,and basal ganglia.CONCLUSION LSFC provides neuroimaging-based information that may be useful in detecting MCI early and accurately in patients with T2DM.

Single machine scheduling with semi-resumable machineavailability constraints

This paper considers the semi-resumable model of single machine scheduling with anon-availability period. The machine is not available for processing during a given time interval.A job cannot be completed before the non-availability period will have to partially restartafter the machine has become available again. For the problem with objective of minimizingmakespan, the tight worst-case ratio of algorithm LPT is given, and an FPTAS is also proposed.For the problem with objective of minimizing total weighted completion time, an approximationalgorithm with worst-case ratio smaller than 2 is presented. Two special cases of the latterproblem are also considered, and improved algorithms are given.

An Overview of Stochastic Quasi-Newton Methods for Large-Scale Machine Learning

Numerous intriguing optimization problems arise as a result of the advancement of machine learning.The stochastic first-ordermethod is the predominant choicefor those problems due to its high efficiency.However,the negative effects of noisy gradient estimates and high nonlinearity of the loss function result in a slow convergence rate.Second-order algorithms have their typical advantages in dealing with highly nonlinear and ill-conditioning problems.This paper provides a review on recent developments in stochastic variants of quasi-Newton methods,which construct the Hessian approximations using only gradient information.We concentrate on BFGS-based methods in stochastic settings and highlight the algorithmic improvements that enable the algorithm to work in various scenarios.Future research on stochastic quasi-Newton methods should focus on enhancing its applicability,lowering the computational and storage costs,and improving the convergence rate.

Learning to branch in the generation maintenance scheduling problem

To maximize the reliability index of a power system,this study modeled a generation maintenance scheduling problem that considers the network security constraints and rationality constraints of the generation maintenance practice in a power system.In view of the computational complexity of the generation maintenance scheduling model,a variable selection method based on a support vector machine(SVM)is proposed to solve the 0-1 mixed integer programming problem(MIP).The algorithm observes and collects data from the decisions made by strong branching(SB)and then learns a surrogate function that mimics the SB strategy using a support vector machine.The learned ranking function is then used for variable branching during the solution process of the model.The test case showed that the proposed variable selection algorithm-based on the features of the proposed generation maintenance scheduling problem during branch-and-bound-can increase the solution efficiency of the generation-scheduling model on the premise of guaranteed accuracy.

A large-scale screening of metal-organic frameworks for iodine capture combining molecular simulation and machine learning

We performed large-scale molecular simulation to screen and identify metal-organic framework materials for gaseous iodine capture,as part of our ongoing effort in addressing management and handling issues of various radionuclides in the grand scheme of spent nuclear fuel reprocessing.Starting from the computation-ready experimental(CoRE)metal-organic frameworks(MOFs)database,grand canonical Monte Carlo simulation was employed to predict the iodine uptake values of the MOFs.A ranking list of MOFs based on their iodine uptake capabilities was generated,with the Top 10 candidates identified and their respective adsorption sites visualized.Subsequently,machine learning was used to establish structure-property relationships to correlate MOFs’various structural and chemical features with their corresponding performances in iodine capture,yielding interpretable common features and design rules for viable MOF adsorbents.The research strategy and framework of the present study could aid the development of high-performing MOF adsorbents for capture and recovery of radioactive iodine,and moreover,other volatile environmentally hazardous species.

Intelligent System Design for Stator Windings Faults Diagnosis:Suitable for Maintenance Work

The short circuit is a severe fault that occurs in the stator windings. Therefore, it is very important to diagnose this type of failure in its beginning before it causes unscheduled stop and the machine loss. In this context, the Support Vector Machine (SVM) is a tool of considerable importance for standard classification. From some training data, it can diagnose whether or not there is a short circuit beginning, and which is important for predictive maintenance. This work proposes a technique for early detection of a short circuit between the turns aiming at its implementation in a real plant. The paper shows simulation and experimental results, and validates the proposed technique.