A thermal stress loading technique for large-sized hot dry rock mechanical tests

Testing of large-sized specimens is becoming increasingly important in deep underground rock mechanics and engineering.In traditional mechanical loading,stresses on large-sized specimens are achieved by large host frames and hydraulic pumps,which could lead to great investment.Low-cost testing machines clearly always have great appeal.In this study,a new approach is proposed using thermal expansion stress to load rock specimens,which may be particularly suitable for tests of deep hot dry rock with high temperatures.This is a different technical route from traditional mechanical loading through hydraulic pressure.For the rock mechanics test system of hot dry rock that already has an investment in heating systems,this technology may reduce the cost of the loading subsystem by fully utilizing the temperature changes.This paper presents the basic principle and a typical design of this technical solution.Preliminary feasibility analysis is then conducted based on numerical simulations.Although some technical details still need to be resolved,the feasibility of this loading approach has been preliminarily confirmed.

Research on Condenser Deterioration Evolution Trend Based on ANP-EWM Fusion Health Degree

This study presents a proposed method for assessing the condition and predicting the future status of condensers operating in seawater over an extended period.The aim is to address the problems of scaling and corrosion,which lead to increased loss of cold resources.The method involves utilising a set of multivariate feature parameters associated with the condenser as input for evaluation and trend prediction.This methodology offers a precise means of determining the optimal timing for condenser cleaning,with the ultimate goal of improving its overall performance.The proposed approach involves the integration of the analytic network process with subjective expert experience and the entropy weightmethod with objective big data analysis to develop a fusion health degreemodel.The mathematical model is constructed quantitatively using the improved Mahalanobis distance.Furthermore,a comprehensive prediction model is developed by integrating the improved Informer model and Markov error correction.This model takes into account the health status of the equipment and several influencing factors,includingmultivariate feature characteristics.This model facilitates the objective examination and prediction of the progression of equipment deterioration trends.The present study involves the computation and verification of the field time series data,which serves to demonstrate the accuracy of the condenser health-related models proposed in this research.These models effectively depict the real condition and temporal variations of the equipment,thus offering a valuable method for determining the precise cleaning time required for the condenser.

Effect of Heatpipe Array Condenser Section Length on Thermal Cooling of Li-Ion Batteries

One of the new methods for ensuring that the battery in a thermal energy storage system is kept at the proper temperature is the heat pipe-based ThermalManagement System(TMS).In this study,the improvement of cooling performance of a heat pipe based TMS is examined through the variation of condenser section length of heat pipes in an array.The TMSs with an array of heat pipes with different condenser section lengths are considered.The system performances are evaluated using a validated numerical method.The results show that a heat pipebased TMS provides the best cooling performance when a wavy-like variation is employed and when the condenser section length of the last set of the heat pipe in the array is greater than that of the penultimate set.The maximum cell temperature and the maximum temperature difference within the cell of this TMS are decreased by 4.2 K and 1.1 K,respectively,when compared to the typical heat pipe based TMS with zero variation in its condenser section length.Conclusively,the strategy offers an improvement in the thermal uniformity for all the TMS cases.

Nonlinear online process monitoring and fault diagnosis of condenser based on kernel PCA plus FDA

A novel online process monitoring and fault diagnosis method of condenser based on kernel principle component analysis （KPCA） and Fisher discriminant analysis （FDA） is presented. The basic idea of this method is： First map data from the original space into high-dimensional feature space via nonlinear kernel function and then extract optimal feature vector and discriminant vector in feature space and calculate the Euclidean distance between feature vectors to perform process monitoring. Similar degree between the present discriminant vector and optimal discriminant vector of fault in historical dataset is used for diagnosis. The proposed method can effectively capture the nonlinear relationship among process variables. Simulating results of the turbo generator＇s fault data set prove that the proposed method is effective.

Development and Application of On-Line Corrosion Monitoring Device for Condenser Tube

This paper introduces the development and industrial application of an on-line corrosion monitoring device for condenser tubes. Corrosion sensors are made up of representative condenser tubes chosen by eddy current test, which enable the monitoring result to be consistent with the corrosion of actual condenser tubes. Localized corrosion rate of condenser tubes can be measured indirectly by a galvanic couple made up of tube segments with and without pits. Using this technology, corrosion problems can be found in time and accurately, and anticorrosive measures be made more economic and effective. Applications in two power plants showed the corrosion measurements are fast and accurate.

Air interaction around outdoor air-cooled condensers

In order to increase cooling or heating efficiency,a porous computational fluid dynamics（CFD）model is employed to predict the thermo-fluid status and optimize the placement of outdoor units.A full scale model is established to validate the accuracy of CFD simulation in terms of velocity and temperature distributions.The comparison between the measurement and the simulation shows a good agreement.By evaluating the condensers＇ sucked air temperature with CFD for three units installed in a row,it is found that the minimum separation distance among neighboring units is 0.2 m;a vertical wall should be apart from the unit line by at least 0.8 m;and large different operating pressures among units do not impact the flow rate and the heat transfer of the other units meaningfully.

Fabrication of Silicon Condenser Microphone Using Oxidized Porous Silicon as Sacrificial Layer

A new technique to fabricate silicon condenser microphone is presented.The technique is based on the use of oxidized porous silicon as sacrificial layer for the air gap and the heavy p+-doping silicon of approximately 15μm thickness for the stiff backplate.The measured sensitivity of the microphone fabricated with this technique is in the range from -45dB(5.6mV/Pa) to -55dB(1.78mV/Pa) under the frequency from 500Hz to 10kHz,and shows a gradual increase at higher frequency.The cut-off frequency is above 20kHz.

Low-Level Temperature Inversions and Their Effect on Aerosol Condensation Nuclei Concentrations under Different Large-Scale Synoptic Circulations

Knowledge of the statistical characteristics of inversions and their effects on aerosols under different large-scale synoptic circulations is important for studying and modeling the diffusion of pollutants in the boundary layer. Based on results gen- erated using the self-organizing map （SOM） weather classification method, this study compares the statistical characteristics of surface-based inversions （SBIs） and elevated inversions （EIs）, and quantitatively evaluates the effect of SBIs on aerosol condensation nuclei （CN） concentrations and the relationship between temperature gradients and aerosols for six prevailing synoptic patterns over the the Southern Great Plains （SGP） site during 2001-10. Large-scale synoptic patterns strongly influ- ence the statistical characteristics of inversions and the accumulation of aerosols in the low-level atmosphere. The activity, frequency, intensity, and vertical distribution of inversions are significantly different among these synoptic patterns. The verti- cal distribution of inversions varies diurnally and is significantly different among the different synoptic patterns. Anticyclonic patterns affect the accumulation of aerosols near the ground more strongly than cyclonic patterns. Mean aerosol CN con- centrations increase during SBIs compared to no inversion cases by 16.1%, 22.6%, 24.5%, 58.7%, 29.8% and 23.7% for the six synoptic patterns. This study confirms that there is a positive correlation between temperature gradients and aerosol CN concentrations near the ground at night under similar large-scale synoptic patterns. The relationship is different for different synoptic patterns and can be described by linear functions. These findings suggest that large-scale synoptic patterns change the static stability of the atmosphere and inversions in the lower atmosphere, thereby influencing the diffusion of aerosols near the ground.

Effect of Temperature and Ram Speed on Isothermal Extrusion for Large-size Tube with Piece-wing

Heat energy change during the extrusion of 7075 aluminium alloy large-size tube with piece-wing in a container was analyzed. Extrusion load vs ram displacement diagrams and exit temperature vs ram displacement diagrams at various speeds were obtained by 3D FEM simulation. Results show that the exit temperature becomes higher as the ram speed and displacement increase. For large-size tube with piece-wing, there is certainly a curve of ram speed decreasing with increasing ram displacement, which enables isothermal extrusion to be achieved. Therefore,an attempt was made to divide the working stroke into five different zones. Each of them has a preset speed that decreases from the ram displacement beginning to the ending. And then, new exit temperature vs ram displacement diagram was obtained by 3D FEM simulation for the five different speeds. It is shown that the variation of exit temperature is very small. Through the above research, a basic method for realizing isothermal extrusion of 7075 large-size tube with piece-wing was obtained, that is, the working stroke was divided into several different zones with a decreasing speed during extrusion, each zonest speed was real-time adjusted on the feedback signal of exit temperature by proportional hydraulic valve through closed-loop control. The engineering experiment verification was carried out on 100 MN aluminium extrusion press with oil-driven double action. The experimental results of the exit temperature agrees with the simulation ones. The achievements of this study may serve as a significant guide to the practice of the relevant processes, particularly for isothermal extrusion. The verified method has been used in the design and manufacture of 125 MN aluminium extrusion press with oil-driven double action.

New Model and Simulation of Condenser for Ship Nuclear Power Plant

A new reasonably perfect dynamic mathematic model has been established for condenser used in ship nuclear power plant according to its structural features and operating principle. The model has been solved by the Runge-Kutta method. And an analysis program has been developed for dynamic numerical simulation under steady operation condition, disturbance condition, and accident condition. The dynamic characteristics of condenser has been calculated and analyzed under several kinds of disturbances, and the results of calculation are in good agreement with the theoretical analysis.

Fluid Flow and Convective Heat Transfer in a Water Chemical Condenser

In this paper,a detailed investigation of water(Pr=7.0)convection in a chemical condenser is carried out.Two openings are located along one side of the cavity.The Navier-Stokes equations are solved in the frame of a control volume method using the SIMPLEC algorithm to implement adequate coupling of pressure and velocity.Special emphasis is given to the influence of the Reynolds number,the tilt of the channel and the Rayleigh number on the convective heat transfer.Results are presented and discussed allowing the control parameters to span relatively wide intervals:Rayleigh number(10^(4)≤Ra≤5×10^(5)),channel inclination(0°≤90°)and Reynolds number(10≤Re≤1000).On the basis of these results,a new correlation of the Nusselt number is elaborated.

Distribution and exploration direction of medium-and large-sized marine carbonate gas fields in Sichuan Basin, SW China

Based on the analysis of the basic characteristics of medium-and large-sized marine gas fields in Sichuan Basin, combined with the division of major reservoir forming geological units in the marine craton stage and their control on key hydrocarbon accumulation factors, the distribution law of medium-and large-sized marine carbonate gas fields in the basin was examined and the exploration direction was pointed out. Through the analysis of the periodic stretching-uplifting background, it is concluded that five large scale paleo-rifts, three large scale paleo-uplifts, five large scale paleo erosion surfaces were formed in the marine craton stage of Sichuan Basin, and these geological units control the key reservoir forming factors of medium and large sized gas fields:(1) Large-scale paleo-rifts control the distribution of high-quality hydrocarbon generation centers.(2) The margin of large-scale paleo-rifts, high position of paleo-uplifts and paleo erosion surfaces control the distribution of high-quality reservoirs.(3) Large-scale paleo-rifts, paleo-uplifts, paleo erosion surfaces and present tectonic setting jointly control the formation of many types of large and medium-sized traps.(4) Natural gas accumulation is controlled by the inheritance evolution of traps in large geological units. Based on the comparative analysis of the distribution characteristics of medium-and large-sized gas fields and large geological units, it is proposed that the superimposition relationship between single or multiple geological units and the present structure controls the distribution of medium-and large-sized gas fields, and the "three paleo" superimposed area is the most advantageous. According to the above rules, the main exploration fields and directions of medium-and large-sized marine carbonate gas fields in Sichuan Basin include periphery of Deyang-Anyue paleo-rift, eastern margin of Longmenshan paleo-rift, margins of Kaijiang-Liangping oceanic trough and Chengkou-western Hubei oceanic trough, the high part of the subaqueous paleo-uplifts around Central Sichuan, paleo erosion surfaces of the top boundary of Maokou Formation in eastern and southern Sichuan Basin, paleo erosion surfaces of the top boundary of the Leikoupo Formation in central and western Sichuan Basin.

Performance Analysis of Automated Control System for Condenser Water Treatment Unit

The air conditioning system in the Umm Al-Qura University (Albdiya Campus) was conceived to be a district cooling by a remote chilled water plant. Recently, there are two chilled water plants in the university installed strategically to provide chilled water to all the academic and administrative buildings of the university through distribution network with total capacity approximately of 12,000 tons of refrigeration. The plants were built based on cooling towers with open water cycle as heat rejection system. Water treatment chemicals has been used to protect the cooling systems from corrosion, scaling and microbiological fouling accompanied with dissolved and suspended water impurities. Different methods are being used to determine and control the treatment chemical concentrations and system performance indicators. Traditional chemical controller has drawback of indirect measurements and set points. The purpose of this paper is to present a solution to overcome the problems of traditional and conventional chemical treatment and control sys-tems. Central cooling plant number (1) assigned to perform experimental setup using new chemical treatment technology. Advanced automatic chemical treatment controller installed on condensers (1, 2 and 3), and certain key performance indicators were selected and monitored such as chemical and water consumption, power, energy saving, and maintaining system integrity and efficiency. Satisfactory results were obtained in terms of performance and cost of operation.

Theoretical Analysis of a Shell and Tubes Condenser with R134a Working Refrigerant and Water-Based Oxide of Aluminum Nanofluid (Al₂O₃)

The article analyzes a shell and tube type condenser’s thermal performance using concepts of efficiency and effectiveness. Freon 134a is used as a coolant flowing through the shell. Water or water-based aluminum oxide nanoparticles are at relatively low saturation pressure in the tube. The condenser consists of 36 tubes divided into three central regions for analysis: superheated steam, saturated steam, and subcooled liquid. The three regions contain four tubes with three steps each, that is, 12 tubes. Region I, superheated steam, includes three horizontal baffles. Profiles of temperature, efficiency, and effectiveness are presented graphically for the three regions, with fixed refrigerant flow equal to 0.20 kg/s and fluid flow rate in the tube ranging from 0.05 kg/s to 0.40 kg/s. The experimental result for vapor pressure equal to 1.2 MPa and water flow equal to 0.41 kg/s was used as one of the references for the model’s physical compatibility.

Modeling and simulation of 3D thermal stresses of large-sized castings in solidification processes

When heavy machines and large scaled receiver system of communication equipment are manufactured, it always needs to produce large-sized steel castings, aluminum castings and etc. Some defects of hot cracking by thermal stress often appear during solidification process as these castings are produced, which results in failure of castings. Therefore predicting the effects of technological parameters for production of castings on the thermal stress during solidification process becomes an important means. In this paper, the mathematical models have been established and numerical calculation of temperature fields by using finite difference method (FDM) and then thermal stress fields by using finite element method (FEM) during solidification process of castings have been carried out. The technological parameters of production have been optimized by the results of calculation and the defects of hot cracking have been eliminated. Modeling and simulation of 3D thermal stress during solidification processes of large-sized castings provided a scientific basis, which promoted further development of advanced manufacturing technique.

Study on scour around vertical large-size cylinder base due to combined action of wave and current

Based on the mechanism of local scour around vertical large-sized cylinder due to combined action of wave and current,the sour morphology,scour process and the maximum scour depth around the cylinders are studied experimentally.The influence of various ocean environmental parameters on local scour around the cylinder is considered in physical model test.The experimental results indicate that the principal effect factors on the scour in fine-sand seabed are wave height,wavelength,current velocity,ratio of diameter to wavelength and ratio of depth to wavelength when the ratio of cylinder diameter to wavelength is from 0.2 to 0.8.In this paper,dimensional analysis theory is utilized to establish a theoretical equation for forecasting maximum scour depth around large-sized round cylinder base due to the combined action of wave and current.The results computed with the theoretical equation are compared with the experimental results,and found to be in good consistency.The results in this studies can be used to estimate the maximum sour depth around analogous structures.

Independent component analysis approach for fault diagnosis of condenser system in thermal power plant

A statistical signal processing technique was proposed and verified as independent component analysis(ICA) for fault detection and diagnosis of industrial systems without exact and detailed model.Actually,the aim is to utilize system as a black box.The system studied is condenser system of one of MAPNA's power plants.At first,principal component analysis(PCA) approach was applied to reduce the dimensionality of the real acquired data set and to identify the essential and useful ones.Then,the fault sources were diagnosed by ICA technique.The results show that ICA approach is valid and effective for faults detection and diagnosis even in noisy states,and it can distinguish main factors of abnormality among many diverse parts of a power plant's condenser system.This selectivity problem is left unsolved in many plants,because the main factors often become unnoticed by fault expansion through other parts of the plants.

Rolling Fatigue Test of Large-Sized UHPC Member for Cable Stayed Bridge

Recently, research strives to apply Ultra High Performance Concrete (UHPC) to large-sized structures owing to its remarkable mechanical performance and durability compared to normal concrete. The Korea Institute of Construction Technology proposed SuperBridge800, an edge girder type UHPC cable stayed bridge with central span of 800 m, through its detailed design. The bridge is designed to be erected through the connection of precast UHPC segments. The precast UHPC segment is monolithically composed of one ribbed deck slab and edge girders at each side. The connection between the precast segments is achieved by steel bars at the edge girders and by UHPC cast-in-place wet joint at the slab. Despite of the outstanding mechanical performance of UHPC, the fabrication of large-sized members is a difficult task since UHPC hardens faster than normal concrete and requires a special curing process. Therefore, the constructability of large-sized UHPC segment should be secured to achieve SuperBridge800. Besides, the performance of the connection between segments should also be guaranteed, especially in terms of the fatigue performance of the UHPC cast-in-place joint, which constitutes a weak point. To that goal, two half-scaled UHPC segments are manufactured and the constructability is examined by fabricating a large-sized UHPC member connected with respect to the design conditions. This study conducts rolling fatigue test on the so-fabricated large-sized UHPC member. Rolling fatigue test is carried out up to 2 million cycles considering actual vehicle load at each center and quarter points of the member. The test results confirm that the service limit state is satisfied.

Enhancement of freshwater production of the seawater greenhouse condenser

Seawater greenhouse(SWGH)is a technology established to overcome issues related to open field cultivation in arid areas,such as the high ambient temperature and the shortage of freshwater.It adopts the humidification-dehumidification concept where evaporated moisture from a saline water source is condensed to produce freshwater within the greenhouse body.Various condenser designs are adopted to increase freshwater production in order to meet the irrigation demand.The aim of this study was to experimentally investigate the practicality of using the packed-type direct contact condenser in the SWGH to produce more freshwater at low costs,simple design and high efficiency,and to explore the impact of the manipulating six operational variables(inlet air temperature of the humidifier,air mass flowrate of the humidifier,inlet water temperature of the humidifier,water mass flowrate of the humidifier,inlet water temperature of the dehumidifier and water mass flowrate of the dehumidifier)on freshwater condensation rate.For this purpose,a direct contact condenser was designed and manufactured.Sixty-four full factorial experiments were conducted to study the effect of the six operational variables.Each variable was operated at two levels(high and low flowrate),and each experiment lasted for 10 min and followed by a 30-min waiting time.Results showed that freshwater production varied between 0.257 and 2.590 L for every 10 min.When using Minitab statistical software to investigate the significant variables that contributed to the maximum freshwater production,it was found that the inlet air temperature of the humidifier had the greatest influence,followed by the inlet water temperature of the humidifier;the former had a negative impact while the latter had a positive impact on freshwater production.The response optimizer tool revealed that the optimal combination of variables contributed to maximize freshwater production when all variables were in the high mode and the inlet air temperature of the humidifier was in the low mode.The comparison between the old plastic condenser and the new proposed direct contact condenser showed that the latter can produce 75.9 times more freshwater at the same condenser volume.

METHODS FOR CALCULATING SHELL-SIDE CONDENSATION HEAT TRANSFER AND PRESSURE DROP OF RODBAFFLE CONDENSER

1 INTRODUCTIONGentry,Yong and Small [1-3]have described their Rodbaffle heat exchangers,whichare geometrically shell-and-tube exchangers consisting of a series of shell-side bafflesas an array of supporting rods.The supporting-rod matrix creates an unobstructedflow path and makes the flow field in the shell-side of the heat exchangerpredominantly longitudinal bringing along flow-induced tube vibration in a cross flowheat-exchanger.With neither bundle cross flow form drag nor repeated flow reversal ef-fects being present,the shell-side pressure losses in Rodbaffle heat exchangers are low.Rodbaffle heat exchangers also offer an enhanced thermal performance.