Permittivity of composites used for Luneburg lens antennas by drilling holes based on 3-D printing technique

Due to the attractive performances such as the ability of beam focus,broadband,multi-beam scanning and other features,Luneburg lens antennas are applied in multi-beam antenna,which overcomes the problem of gain loss produced by multi-beam parabolic antenna.Based on 3-D printing technique,Luneburg lens antennas by drilling holes are studied.Permittivity and loss tangent of the equivalent lens materials can be influenced by original materials,hole shapes,hole directions,and porosity.After tests,polystyrene with waxes may be the most appropriate materials for Luneburg lens with high strength.Permittivity with the shape of triangle is the lowest due to the homogeneity.Relative permittivities with the direction at a range of 15°-45°are lower while loss tangent at a range of 0°-30°.Radial directional holes are more appropriate for Luneburg lens.The relative permittivity is decreased with the increment of porosity.After calculations,the forecasts calculated by Looyenga and A-BG theory are more precise.Finally,Luneburg lens with two layers is fabricated by 3-D printing.

Method for visualizing the shear process of rock joints using 3D laser scanning and 3D printing techniques

This study presents a visualized approach for tracking joint surface morphology.Three-dimensional laser scanning(3DLS)and 3D printing(3DP)techniques are adopted to record progressive failure during rock joint shearing.The 3DP resin is used to create transparent specimens to reproduce the surface morphology of a natural joint precisely.The freezing method is employed to enhance the mechanical properties of the 3DP specimens to reproduce the properties of hard rock more accurately.A video camera containing a charge-coupled device(CCD)camera is utilized to record the evolution of damaged area of joint surface during the direct shear test.The optimal shooting distance and shooting angle are recommended to be 800 mm and 40?,respectively.The images captured by the CCD camera are corrected to quantitatively describe the damaged area on the joint surface.Verification indicates that this method can accurately describe the total sheared areas at different shear stages.These findings may contribute to elucidating the shear behavior of rock joints.

Monitoring slope deformation using a 3-D laser image scanning system: a case study

An ILRIS-36D 3-D laser image scanning system was used to monitor the Anjialing strip mine slope on Pingshuo in Shanxi province. The basic working principles, performance indexes, features and data collection and processing methods are illus-trated. The point cloud results are analyzed in detail. The rescale range analysis method was used to analyze the deformation char-acteristics of the slope. The results show that the trend of slope displacement is stable and that the degree of landslide danger is low. This work indicates that 3-D laser image scanning can supply multi-parameter, high precision real time data over long distances. These data can be used to study the distortion of the slope quickly and accurately.

Preparation of a Novel Cationic Photosensitive Resin(3D-SLR01) for Stereolithography 3D Printing and Determination of Its Some Properties

A novel cationic photosensitive resin(3 DSLR-01) for stereolithography 3 D printing was prepared with 3,4-epoxycyclohexylmethyl-3’,4’-epoxycyclohexane carboxylate(2021 P),1,4-cyclohexanedimethanol glycidyl ether(JX-026), diglycidyl 4,5-epoxycyclohexane-1,2-dicarboxylate(S-186), polycaprolactone polyol(Polyol-0305), novolac epoxy resin(F-51), bis(3-ethyl-3-oxetanylmethyl) ether(S-221) and a mixture of triarylsulfonium hexafluoroantimonate salts solution(UVI-6976). The properties of the photosensitive resin and its UV-cured films were investigated by some instruments and equipment.The experimental results show that the critical exposure(Ec) of the photosensitive resin is 16.3 mJ/cm^2, the penetration depth(Dp) is 0.14 mm, and the optical property of the photosensitive resin is excellent. Rectangle plates were printed by using a stereolithography apparatus(HRPL-150 A) with the photosensitive resin as the manufacturing material, and the shrinkage rates of the plates were less than 0.60%, which showed that the accuracy of the manufactured plates was very high.

Application of Bis[2-(3,4-epoxycyclohexyl)ethyl]octamethyltetrasiloxane in the Preparation of a Photosensitive Resin for Stereolithography 3D Printing

Bis[2-(3,4-epoxycyclohexyl)ethyl]octamethyltetrasiloxane is also called diepoxycyclohexylethyl octamethyltetrasiloxane. In the present paper, diepoxycyclohexylethyl octamethyltetrasiloxane was synthesized, and the synthesized product was characterized by FTIR and 1 HMR. The synthesized product was compounded with some acrylates and an expoxide as well as photoinitiators to obtain a 3D printing stereolithography resin(3DSLR111). The properties of 3DSLR111 and its UV-cured samples were investigated by some instruments and equipments. The experimental results show that the critical exposure(Ec) of 3DSLR111 is 10.1 mJ/cm^2, its penetration depth(Dp) is 0.15 mm, and its viscosity at 30 ℃ is 319 mPa·s. Some samples were printed with 3DSLR111, and their linear shrinkage and warping factor were evaluated. The linear shrinkage and the curl distortion factor are less than 0.80% and 7.30%, respectively, which indicates that the sample printed with 3DSLR111 has high accuracy, and that the synthesized diepoxycyclohexylethyl octamethyltetrasiloxane can be well applied to the preparation of the photosensitive resin for stereolithography 3D printing.

Radiotherapy-customized head immobilization masks:from modeling and analysis to 3D printing

Immobilization devices may be a valuable aid to ensure the improved effectiveness of radiotherapy treatments where constraining the movements of specific anatomical segments is crucial. This need is also present in other situations, specifically when the superposition of various medical images is required for fine identification and characterization of some pathologies. Because of their structural characteristics, existing head immobilization systems may be claustrophobic and very uncomfortable for patients, during both the modeling and usage stages. Because of this, it is important to minimize all the discomforts related to the mask to alleviate patients’ distress and to simultaneously guarantee and maximize the restraint effectiveness of the mask. In the present work, various head immobilization mask models are proposed based on geometrical information extracted from computerized tomography images and from 3D laser scanning point clouds. These models also consider the corresponding connection to a radiotherapy table, as this connection is easily altered to accommodate various manufacturers’ solutions. A set of materials used in the radiotherapy field is considered to allow the assessment of the stiffness and strength of the masks when submitted to typical loadings.

Preparation of A Novel Hybrid Type Photosensitive Resin for Stereolithography in 3D Printing and Testing on the Accuracy of the Fabricated Parts

A novel hybrid type photosensitive resin for stereolithography in 3D printing was prepared with bisphenol A type epoxy diacrylate （EA-612）, tripropylene glycol diacrylate （TPGDA）,ethoxylated trimethyolpropane triacrylate（EO3TMPTA）, cycloaliphatic diepoxide（ERL-4221）,polycaprolactonepolyol（Polyol-0301）,1-hydroxy-cyclohphenyl ketone（Irgacure184）, and a mixture of triarylsulfonium hexafluoroantimonate salts （Ar3SSbF6）. The novel hybrid type photosensitive resin was the photosensitive resin of an epoxy-acrylate hybrid system, which proceeded free radical polymerization and cationic polymerization in ultraviolet （UV） laser. Cuboid parts and double-cantilever parts were fabricated by using a stereolithography apparatus with the novel hybrid type photosensitive resin as the processing material,and the dimension shrinkage factor and the curl factor were tested. The shrinkage factor was less than 2.00%,and the curl factor was less than 8.00%, which showed that the accuracy of the fabricated parts was high with the photosensitive resin for stereolithography in 3D printing.

Importance of 3-D image reconstruction of spectraldomain OCT on outcome of grid laser photocoagulation for diffuse diabetic macular edema

AIM:To present the outcome of modified grid laser photocoagulation(GLP)in diffuse diabetic macular edema(DDME)in eyes without extrafoveal and/or vitreofoveal traction.METHODS:Inclusion criteria for the retrospective study were DDME eyes of patients with typeⅡdiabetes mellitus that had≥4 months of follow-up following GLP.Only one eye per patient was analyzed.Using 3-D spectral-domain optical coherence tomography(3-D SDOCT),eyes that had either extrafoveal or vitreofoveal traction,or had been previously treated by an intravitreal medication(s)were excluded.Treated DDME eyes were divided into 4 groups:A)"Classic"DDME that involved the central macula;B)edema did not involve the macular center;C)eyes associated with central epiretinal membrane(ERM);D)DDME that was associated with macular capillary dropout≥2 disc-diameter(DD).RESULTS:GLP outcome in 35 DDME eyes after 4-24(mean,13.1±6.9)months was as follows:Group A)18eyes with"classic"DDME.Following one or 2(mean,1.2)GLP treatments,best-corrected visual acuity(BCVA)improved by 1-2 Snellen lines in 44.4%(8/18)of eyes,and worsened by 1 line in 11.1%(2/18).Central macular thickness(CMT)improved by 7%-49%(mean,26.6%)in77.8%(14/18)of eyes.Causes of CMT worsening(n=4)were commonly explainable,predominantly(n=3)associated with emergence of extrafoveal traction,5-9months post-GLP.Group B)GLP(s)in DDME that did not involve the macular center(n=6)resulted in improved BCVA by 1-2 lines in 2 eyes.However,the central macula became involved in the edema process after the GLP in 3(50%)eyes,associated with an emergence of extrafoveal traction in one of these eyes 4months following the GLP.Group C)GLP failed in all 5eyes associated with central ERM.Group D)GLP was of partial benefit in 2 of 6 treated eyes with macular capillary dropout≥2DD.CONCLUSION:Eyes with DDME that involved the macular center were found to achieve favourable outcomes after GLP(s)during mid-term follow-up,unless complicated pre-GLP or post-GLP by vltreoretinal interface abnormalities,often extrafoveal traction or ERM,or by capillary dropout≥2DD.Prospective studies with larger cohorts are required.

Evaluation of 3-D Printed Immobilisation Shells for Head and Neck IMRT

This paper presents the preclinical evaluation of a novel immobilization system for patients undergoing external beam radiation treatment of head and neck tumors. An immobilization mask is manufactured directly from a 3-D model, built using the CT data routinely acquired for treatment planning so there is no need to take plaster of Paris moulds. Research suggests that many patients find the mould room visit distressing and so rapid prototyping could potentially improve the overall patient experience. Evaluation of a computer model of the immobilization system using an anthropomorphic phantom shows that >99% of vertices are within a tolerance of ±0.2 mm. Hausdorff distance was used to analyze CT slices obtained by rescanning the phantom with a printed mask in position. These results show that for >80% of the slices the median “worse-case” tolerance is approximately 4 mm. These measurements suggest that printed masks can achieve similar levels of immobilization to those of systems currently in clinical use.

汽车发动机连杆激光3-D打印工艺研究

为了研究汽车发动机连杆激光3-D打印制造工艺,采用理论分析和实验验证的方法,建立了连杆3-D数据模型,进行了分层切片处理,通过S型扫描和轮廓偏移扫描,规划两种连杆加工路径。选用铁基合金粉末以及相应的工艺参量,在激光3-D打印系统中进行连杆打印试验。扫描单层轨迹用时4min30s^4min56s,总用时4h20min。结果表明,连杆成形区底部的金相组织主要是柱状晶和树枝晶,中上部是细小的等轴晶,层间致密搭接,形成良好的冶金结合;成形连杆显微硬度为450HV^490HV,屈服强度为754MPa,抗拉强度为1189MPa,延伸率为9%。连杆激光3-D打印成形制坯性能相比于锻造、粉锻制造工艺,减少了工装成本支出并缩短了生产准备工时,其屈服强度、抗拉强度等力学性能超过钢锻连杆,与国外粉锻连杆相比,差别不大,能满足连杆制坯要求。

Laser additive manufacturing of Si/ZrO_(2)tunable crystalline phase 3D nanostructures

The current study is directed to the rapidly developing field of inorganic material 3D object production at nano-/micro scale.The fabrication method includes laser lithography of hybrid organic-inorganic materials with subsequent heat treatment leading to a variety of crystalline phases in 3D structures.In this work,it was examined a series of organometallic polymer precursors with different silicon(Si)and zirconium(Zr)molar ratios,ranging from 9:1 to 5:5,prepared via sol-gel method.All mixtures were examined for perspective to be used in 3D laser manufacturing by fabricating nano-and micro-feature sized structures.Their spatial downscaling and surface morphology were evaluated depending on chemical composition and crystallographic phase.The appearance of a crystalline phase was proven using single-crystal X-ray diffraction analysis,which revealed a lower crystallization temperature for microstructures compared to bulk materials.Fabricated 3D objects retained a complex geometry without any distortion after heat treatment up to 1400℃.Under the proper conditions,a wide variety of crystalline phases as well as zircon(ZrSiO_(4)-a highly stable material)can be observed.In addition,the highest new record of achieved resolution below 60 nm has been reached.The proposed preparation protocol can be used to manufacture micro/nano-devices with high precision and resistance to high temperature and aggressive environment.

Femtosecond-laser direct writing 3D micro/nano-lithography using VIS-light oscillator

Here we report a femtosecond laser direct writing(a precise 3D printing also known as two-photon polymerization lithography) of hybrid organic-inorganic SZ2080^(TM)pre-polymer without using any photo-initiator and applying ~100 fs oscillator operating at 517 nm wavelength and 76 MHz repetition rate. The proof of concept was experimentally demonstrated and benchmarking 3D woodpile nanostructures, micro-scaffolds, free-form micro-object “Benchy” and bulk micro-cubes are successfully produced. The essential novelty underlies the fact that non-amplified laser systems delivering just 40-500 p J individual pulses are sufficient for inducing localized cross-linking reactions within hundreds of nanometers in cross sections. And it is opposed to the prejudice that higher pulse energies and lower repetition rates of amplified lasers are necessary for structuring non-photosensitized polymers. The experimental work is of high importance for fundamental understanding of laser enabled nanoscale 3D additive manufacturing and widens technology’ s field of applications where the avoidance of photo-initiator is preferable or is even a necessity, such as micro-optics, nano-photonics, and biomedicine.

金属3-D打印制造技术的发展

归纳了当前金属3-D打印技术的发展情况,指出了各类3-D打印技术优缺点,从发展历史、工作原理等方面讨论了典型3-D打印技术的技术特点;在此基础上,对选区激光熔化技术的研究前景进行展望,即激光选区熔化技术作为金属3-D打印一个重要分支在各领域具有更广泛的应用;提高材料性能、设备功能、结构设计及制造工艺的研发水平,可极大推动金属3-D打印技术的发展。随着金属打印技术的成熟,3-D打印的应用必将会覆盖更多金属制造产业,成为未来最重要、最具战略意义的制造技术。

Formation Process and Mechanical Deformation Behavior of a Novel Laser-Printed Compression-Induced Twisting-Compliant Mechanism

A novel compression-induced twisting(CIT)-compliant mechanism was designed based on the freedom and constraint topology(FACT)method and manufactured by means of laser powder bed fusion(LPBF).The effects of LPBF printing parameters on the formability and compressive properties of the laserprinted CIT-compliant mechanism were studied.Within the range of optimized laser powers from 375 to 450 W and with the densification level of the samples maintained at above 98%,changes in the obtained relative densities of the LPBF-fabricated CIT-compliant mechanism with the applied laser powers were not apparent.Increased laser power led to the elimination of residual metallurgical pores within the inclined struts of the CIT mechanism.The highest dimensional accuracy of 0.2% and the lowest surface roughness of 20μm were achieved at a laser power of 450 W.The deformation behavior of the CIT-compliant mechanism fabricated by means of LPBF exhibited four typical stages:an elastic stage,a heterogeneous plastic deformation stage,a strength-destroying stage,and a deformation-destroying stage(or instable deformation stage).The accumulated compressive strain of the optimally printed CIT mechanism using a laser power of 450 W went up to 20% before fracturing,demonstrating a large deformation capacity.The twisting behavior and mechanical properties were investigated via a combination of finite-element simulation and experimental verification.An approximately linear relationship between the axial compressive strain and rotation angle was achieved before the strain reached 15% for the LPBF-processed CIT-compliant mechanism.

Isotropic sintering shrinkage of 3D glass-ceramic nanolattices:backbone preforming and mechanical enhancement

There is a perpetual pursuit for free-form glasses and ceramics featuring outstanding mechanical properties as well as chemical and thermal resistance.It is a promising idea to shape inorganic materials in three-dimensional(3D)forms to reduce their weight while maintaining high mechanical properties.A popular strategy for the preparation of 3D inorganic materials is to mold the organic–inorganic hybrid photoresists into 3D micro-and nano-structures and remove the organic components by subsequent sintering.However,due to the discrete arrangement of inorganic components in the organic-inorganic hybrid photoresists,it remains a huge challenge to attain isotropic shrinkage during sintering.Herein,we demonstrate the isotropic sintering shrinkage by forming the consecutive–Si–O–Si–O–Zr–O–inorganic backbone in photoresists and fabricating 3D glass–ceramic nanolattices with enhanced mechanical properties.The femtosecond(fs)laser is used in two-photon polymerization(TPP)to fabricate 3D green body structures.After subsequent sintering at 1000℃,high-quality 3D glass–ceramic microstructures can be obtained with perfectly intact and smooth morphology.In-suit compression experiments and finite-element simulations reveal that octahedral-truss(oct-truss)lattices possess remarkable adeptness in bearing stress concentration and maintain the structural integrity to resist rod bending,indicating that this structure is a candidate for preparing lightweight and high stiffness glass–ceramic nanolattices.3D printing of such glasses and ceramics has significant implications in a number of industrial applications,including metamaterials,microelectromechanical systems,photonic crystals,and damage-tolerant lightweight materials.

Field-Based Automated Survey for Extracting Tree Inventory Attributes and 3-D Models in a Forested Area

Acquisition of tree inventory parameters such as tree position with respect to a local reference coordinate system, tree height, dbh （diameter breast height） and other associated tree attributes is a tedious process, time consuming, costly and labour intensive. An automatic collection and processing in the field could expedite the process of tree inventory survey and data management. The advent of handheld laser equipments such as the MDL LaserAce 300, should allow rapid acquisition of tree attributes. The instrument measures distances, differences in height and horizontal bearing automatically. This paper describes a study about the automated process of retrieving tree positions, their respective attributes and the creation of 3-D model （three-dimensional model）. A software developed in-house known as ASSIST （automated spatial survey information system） was utilized together with the MI）I, LaserAce 300, being the hardware component of the automated system. The capability of MDL LaserAce 9300 in extracting information regarding tree inventory attributes and the 3-D model encompassing the study area was investigated. The results were checked against the data sets acquired by a total station traversing and tacheometric survey respectively. The accuracy of the horizontal and vertical position of points gathered was critically assessed. The accuracy of the MDL LaserAce 300 was found to be less than ±2 m for both planimetric （horizontal） and vertical （height） in the construction of the 3-D model. The study demonstrates the effectiveness of a field-based automation system as a viable option to support forest application requirement.

A critical review of direct laser additive manufacturing ceramics

The urgent need for integrated molding and sintering across various industries has inspired the development of additive manu-facturing(AM)ceramics.Among the different AM technologies,direct laser additive manufacturing(DLAM)stands out as a group of highly promising technology for flexibly manufacturing ceramics without molds and adhesives in a single step.Over the last decade,sig-nificant and encouraging progress has been accomplished in DLAM of high-performance ceramics,including Al_(2)O_(3),ZrO_(2),Al_(2)O_(3)/ZrO_(2),SiC,and others.However,high-performance ceramics fabricated by DLAM face challenges such as formation of pores and cracks and resultant low mechanical properties,hindering their practical application in high-end equipment.Further improvements are necessary be-fore they can be widely adopted.Methods such as field-assisted techniques and post-processing can be employed to address these chal-lenges,but a more systematic review is needed.This work aims to critically review the advancements in direct selective laser sintering/melting(SLS/SLM)and laser directed energy deposition(LDED)for various ceramic material systems.Additionally,it provides an overview of the current challenges,future research opportunities,and potential applications associated with DLAM of high-perform-ance ceramics.

ACQUIREMENT AND COMPUTER PROCESSING OF 3-D SURFACE SHAPE DATA

The laser scanning and CCD image-transmitting measurement method and principle on acquiring 3-D curved surface shape data are discussed. Computer processing technique of 3-D curved surface shape(be called“ 3 - D surface shape”for short) data is analysed. This technique in- cludes these concrete methods and principles such as data smoothing, fitting, reconstructing ,elimi- nating and so on. The example and result about computer processing of 3- D surface shape data are given .

激光3D打印技术在产品设计中的应用研究

产品日益复杂,同时人们对产品设计质量提出了更高的要求,传统的产品设计技术面临着巨大挑战,激光3D打印技术具有成型精度高、研制时间短等优点,为此本文将激光3D打印技术引入到产品设计中。首先对激光3D打印技术的工作原理进行分析,然后详细描述了基于激光3D打印技术的产品设计过程,最后与传统技术进行了产品设计效果对比测试。结果表明,激光3D打印技术设计的产品效果好,产品几何尺寸精度更高,大幅度缩短了产品设计的周期,具有更加广泛的应用前景。

三维激光3D打印技术在数字化重现中的应用

为了提高3D模型多媒体数字化重现的逼真性以及多媒体数字信息的三维表达能力,提出一种基于三维激光3D打印的多媒体数字化重现技术。首先采用三维激光3D打印技术进行多媒体数字信息的图像采样,进行多媒体数字模型的三维激光成像的边缘轮廓特征提取,利用激光3D打印的三维离散点数据重构出多媒体图像的视觉模型。然后采用Taubin平滑算子进行三维激光3D图像的平滑处理,在三维非线性空间中修正数字化3D激光打印图像的局部细节,使得输出的数字化三维激光图像更好地贴合真实的3D模型。最后进行实际3D数字化重现的仿真实验,结果表明,采用该方法进行3D打印数字化重现,输出三维激光图像的信噪比较高,归一化误差较低,数字化重现的视觉效果较好。