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Alloy design for laser powder bed fusion additive manufacturing:a critical review 被引量:3
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作者 Zhuangzhuang Liu Qihang Zhou +4 位作者 Xiaokang Liang Xiebin Wang Guichuan Li Kim Vanmeensel Jianxin Xie 《International Journal of Extreme Manufacturing》 SCIE EI CAS CSCD 2024年第2期29-63,共35页
Metal additive manufacturing(AM)has been extensively studied in recent decades.Despite the significant progress achieved in manufacturing complex shapes and structures,challenges such as severe cracking when using exi... Metal additive manufacturing(AM)has been extensively studied in recent decades.Despite the significant progress achieved in manufacturing complex shapes and structures,challenges such as severe cracking when using existing alloys for laser powder bed fusion(L-PBF)AM have persisted.These challenges arise because commercial alloys are primarily designed for conventional casting or forging processes,overlooking the fast cooling rates,steep temperature gradients and multiple thermal cycles of L-PBF.To address this,there is an urgent need to develop novel alloys specifically tailored for L-PBF technologies.This review provides a comprehensive summary of the strategies employed in alloy design for L-PBF.It aims to guide future research on designing novel alloys dedicated to L-PBF instead of adapting existing alloys.The review begins by discussing the features of the L-PBF processes,focusing on rapid solidification and intrinsic heat treatment.Next,the printability of the four main existing alloys(Fe-,Ni-,Al-and Ti-based alloys)is critically assessed,with a comparison of their conventional weldability.It was found that the weldability criteria are not always applicable in estimating printability.Furthermore,the review presents recent advances in alloy development and associated strategies,categorizing them into crack mitigation-oriented,microstructure manipulation-oriented and machine learning-assisted approaches.Lastly,an outlook and suggestions are given to highlight the issues that need to be addressed in future work. 展开更多
关键词 laser powder bed fusion alloy design PRINTABILITY crack mitigation
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Influence of layer thickness on formation quality,microstructure,mechanical properties,and corrosion resistance of WE43 magnesium alloy fabricated by laser powder bed fusion 被引量:2
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作者 Bangzhao Yin Jinge Liu +7 位作者 Bo Peng Mengran Zhou Bingchuan Liu Xiaolin Ma Caimei Wang Peng Wen Yun Tian Yufeng Zheng 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2024年第4期1367-1385,共19页
Laser powder bed fusion(L-PBF)of Mg alloys has provided tremendous opportunities for customized production of aeronautical and medical parts.Layer thickness(LT)is of great significance to the L-PBF process but has not... Laser powder bed fusion(L-PBF)of Mg alloys has provided tremendous opportunities for customized production of aeronautical and medical parts.Layer thickness(LT)is of great significance to the L-PBF process but has not been studied for Mg alloys.In this study,WE43 Mg alloy bulk cubes,porous scaffolds,and thin walls with layer thicknesses of 10,20,30,and 40μm were fabricated.The required laser energy input increased with increasing layer thickness and was different for the bulk cubes and porous scaffolds.Porosity tended to occur at the connection joints in porous scaffolds for LT40 and could be eliminated by reducing the laser energy input.For thin wall parts,a large overhang angle or a small wall thickness resulted in porosity when a large layer thicknesses was used,and the porosity disappeared by reducing the layer thickness or laser energy input.A deeper keyhole penetration was found in all occasions with porosity,explaining the influence of layer thickness,geometrical structure,and laser energy input on the porosity.All the samples achieved a high fusion quality with a relative density of over 99.5%using the optimized laser energy input.The increased layer thickness resulted to more precipitation phases,finer grain sizes and decreased grain texture.With the similar high fusion quality,the tensile strength and elongation of bulk samples were significantly improved from 257 MPa and 1.41%with the 10μm layer to 287 MPa and 15.12%with the 40μm layer,in accordance with the microstructural change.The effect of layer thickness on the compressive properties of porous scaffolds was limited.However,the corrosion rate of bulk samples accelerated with increasing the layer thickness,mainly attributed to the increased number of precipitation phases. 展开更多
关键词 Magnesium alloy WE43 laser powder bed fusion Layer thickness Process optimization
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Characterization, preparation, and reuse of metallic powders for laser powder bed fusion: a review 被引量:2
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作者 Xiaoyu Sun Minan Chen +4 位作者 Tingting Liu Kai Zhang Huiliang Wei Zhiguang Zhu Wenhe Liao 《International Journal of Extreme Manufacturing》 SCIE EI CAS CSCD 2024年第1期52-91,共40页
Laser powder bed fusion(L-PBF) has attracted significant attention in both the industry and academic fields since its inception, providing unprecedented advantages to fabricate complex-shaped metallic components. The ... Laser powder bed fusion(L-PBF) has attracted significant attention in both the industry and academic fields since its inception, providing unprecedented advantages to fabricate complex-shaped metallic components. The printing quality and performance of L-PBF alloys are infuenced by numerous variables consisting of feedstock powders, manufacturing process,and post-treatment. As the starting materials, metallic powders play a critical role in infuencing the fabrication cost, printing consistency, and properties. Given their deterministic roles, the present review aims to retrospect the recent progress on metallic powders for L-PBF including characterization, preparation, and reuse. The powder characterization mainly serves for printing consistency while powder preparation and reuse are introduced to reduce the fabrication costs.Various powder characterization and preparation methods are presented in the beginning by analyzing the measurement principles, advantages, and limitations. Subsequently, the effect of powder reuse on the powder characteristics and mechanical performance of L-PBF parts is analyzed, focusing on steels, nickel-based superalloys, titanium and titanium alloys, and aluminum alloys. The evolution trends of powders and L-PBF parts vary depending on specific alloy systems, which makes the proposal of a unified reuse protocol infeasible. Finally,perspectives are presented to cater to the increased applications of L-PBF technologies for future investigations. The present state-of-the-art work can pave the way for the broad industrial applications of L-PBF by enhancing printing consistency and reducing the total costs from the perspective of powders. 展开更多
关键词 laser powder bed fusion powder characterization powder preparation powder reuse
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Role of heterogenous microstructure and deformation behavior in achieving superior strength-ductility synergy in zinc fabricated via laser powder bed fusion 被引量:1
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作者 Zhi Dong Changjun Han +7 位作者 Yanzhe Zhao Jinmiao Huang Chenrong Ling Gaoling Hu Yunhui Wang Di Wang Changhui Song Yongqiang Yang 《International Journal of Extreme Manufacturing》 SCIE EI CAS CSCD 2024年第4期225-245,共21页
Zinc(Zn)is considered a promising biodegradable metal for implant applications due to its appropriate degradability and favorable osteogenesis properties.In this work,laser powder bed fusion(LPBF)additive manufacturin... Zinc(Zn)is considered a promising biodegradable metal for implant applications due to its appropriate degradability and favorable osteogenesis properties.In this work,laser powder bed fusion(LPBF)additive manufacturing was employed to fabricate pure Zn with a heterogeneous microstructure and exceptional strength-ductility synergy.An optimized processing window of LPBF was established for printing Zn samples with relative densities greater than 99%using a laser power range of 80∼90 W and a scanning speed of 900 mm s−1.The Zn sample printed with a power of 80 W at a speed of 900 mm s−1 exhibited a hierarchical heterogeneous microstructure consisting of millimeter-scale molten pool boundaries,micrometer-scale bimodal grains,and nanometer-scale pre-existing dislocations,due to rapid cooling rates and significant thermal gradients formed in the molten pools.The printed sample exhibited the highest ductility of∼12.1%among all reported LPBF-printed pure Zn to date with appreciable ultimate tensile strength(∼128.7 MPa).Such superior strength-ductility synergy can be attributed to the presence of multiple deformation mechanisms that are primarily governed by heterogeneous deformation-induced hardening resulting from the alternative arrangement of bimodal Zn grains with pre-existing dislocations.Additionally,continuous strain hardening was facilitated through the interactions between deformation twins,grains and dislocations as strain accumulated,further contributing to the superior strength-ductility synergy.These findings provide valuable insights into the deformation behavior and mechanisms underlying exceptional mechanical properties of LPBF-printed Zn and its alloys for implant applications. 展开更多
关键词 laser powder bed fusion ZINC heterogeneous microstructure bimodal grains strength-ductility synergy
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A review on the multi-scaled structures and mechanical/thermal properties of tool steels fabricated by laser powder bed fusion additive manufacturing
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作者 Huajing Zong Nan Kang +1 位作者 Zehao Qin Mohamed El Mansori 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2024年第5期1048-1071,共24页
The laser powder bed fusion(LPBF) process can integrally form geometrically complex and high-performance metallic parts that have attracted much interest,especially in the molds industry.The appearance of the LPBF mak... The laser powder bed fusion(LPBF) process can integrally form geometrically complex and high-performance metallic parts that have attracted much interest,especially in the molds industry.The appearance of the LPBF makes it possible to design and produce complex conformal cooling channel systems in molds.Thus,LPBF-processed tool steels have attracted more and more attention.The complex thermal history in the LPBF process makes the microstructural characteristics and properties different from those of conventional manufactured tool steels.This paper provides an overview of LPBF-processed tool steels by describing the physical phenomena,the microstructural characteristics,and the mechanical/thermal properties,including tensile properties,wear resistance,and thermal properties.The microstructural characteristics are presented through a multiscale perspective,ranging from densification,meso-structure,microstructure,substructure in grains,to nanoprecipitates.Finally,a summary of tool steels and their challenges and outlooks are introduced. 展开更多
关键词 additive manufacturing laser powder bed fusion tool steel multi-scaled structure mechanical properties thermal properties
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Effect of solution treatment on the microstructure,phase transformation behavior and functional properties of NiTiNb ternary shape memory alloys fabricated via laser powder bed fusion in-situ alloying
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作者 Rui Xi Hao Jiang +5 位作者 Guichuan Li Zhihui Zhang Huiliang Wei Guoqun Zhao Jan Van Humbeeck Xiebin Wang 《International Journal of Extreme Manufacturing》 SCIE EI CAS CSCD 2024年第4期202-223,共22页
Post-heat treatment is commonly employed to improve the microstructural homogeneity and enhance the mechanical performances of the additively manufactured metallic materials.In this work,a ternary(NiTi)91Nb9(at.%)shap... Post-heat treatment is commonly employed to improve the microstructural homogeneity and enhance the mechanical performances of the additively manufactured metallic materials.In this work,a ternary(NiTi)91Nb9(at.%)shape memory alloy was produced by laser powder bed fusion(L-PBF)using pre-alloyed NiTi and elemental Nb powders.The effect of solution treatment on the microstructure,phase transformation behavior and mechanical/functional performances was investigated.The in-situ alloyed(NiTi)91Nb9 alloy exhibits a submicron cellular-dendritic structure surrounding the supersaturated B2-NiTi matrix.Upon high-temperature(1273 K)solution treatment,Nb-rich precipitates were precipitated from the supersaturated matrix.The fragmentation and spheroidization of the NiTi/Nb eutectics occurred during solution treatment,leading to a morphological transition from mesh-like into rod-like and sphere-like.Coarsening of theβ-Nb phases occurred with increasing holding time.The martensite transformation temperature increases after solution treatment,mainly attributed to:(i)reduced lattice distortion due to the Nb expulsion from the supersaturated B2-NiTi,and(ii)the Ti expulsion from theβ-Nb phases that lowers the ratio Ni/Ti in the B2-NiTi matrix,which resulted from the microstructure changes from non-equilibrium to equilibrium state.The thermal hysteresis of the solutionized alloys is around 145 K after 20%pre-deformation,which is comparable to the conventional NiTiNb alloys.A short-term solution treatment(i.e.at 1273 K for 30 min)enhances the ductility and strength of the as-printed specimen,with the increase of fracture stress from(613±19)MPa to(781±20)MPa and the increase of fracture strain from(7.6±0.1)%to(9.5±0.4)%.Both the as-printed and solutionized samples exhibit good tensile shape memory effects with recovery rates>90%.This work suggests that post-process heat treatment is essential to optimize the microstructure and improve the mechanical performances of the L-PBF in-situ alloyed parts. 展开更多
关键词 shape memory alloy NiTiNb laser powder bed fusion in-situ alloying heat treatment
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Mechanical and damping performances of TPMS lattice metamaterials fabricated by laser powder bed fusion
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作者 Yan-peng Wei Huai-qian Li +7 位作者 Jing-jing Han Ying-chun Ma Hao-ran Zhou Jing-chang Cheng Jian Shi Zhi-quan Miao Bo Yu Feng Lin 《China Foundry》 SCIE EI CAS CSCD 2024年第4期327-333,共7页
Lattice metamaterials based on three-period minimum surface(TPMS)are an effective means to achieve lightweight and high-strength materials which are widely used in various fields such as aerospace and ships.However,it... Lattice metamaterials based on three-period minimum surface(TPMS)are an effective means to achieve lightweight and high-strength materials which are widely used in various fields such as aerospace and ships.However,its vibration and noise reduction,and damping properties have not been fully studied.Therefore,in this study,the TPMS structures with parameterization were designed by the method of surface migration,and the TPMS structures with high forming quality was manufactured by laser powder bed fusion(LPBF).The mechanical properties and energy absorption characteristics of the beam and TPMS structures were studied and compared by quasi-static compression.The modal shapes of the beam lattice structures and TPMS structures were obtained by the free modal analysis,and the damping properties of two structures were obtained by modal tests.For the two structures after heat treatment with the same porosity of 70%,the yield strength of the beam lattice structure reaches 40.76 MPa,elastic modulus is 20.38 GPa,the energy absorption value is 32.23 MJ·m^(-3),the damping ratio is 0.52%.The yield strength,elastic modulus,energy absorption value,and damping ratio of the TPMS structure are 50.74 MPa,25.37 GPa,47.34 MJ·m^(-3),and 0.99%,respectively.The results show that TPMS structures exhibit more excellent mechanical properties and energy absorption,better damping performance,and obvious advantages in structural load and vibration and noise reduction compared with the beam lattice structures under the same porosity. 展开更多
关键词 lattice metamaterials TPMS energy absorption DAMPING laser powder bed fusion
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Unveiling the cellular microstructure-property relations in martensitic stainless steel via laser powder bed fusion
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作者 Lingzhi Wu Cong Zhang +7 位作者 Dil Faraz Khan Ruijie Zhang Yongwei Wang Xue Jiang Haiqing Yin Xuanhui Qu Geng Liu Jie Su 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2024年第11期2476-2487,共12页
Laser powder bed fusion(LPBF)is a widely recognized additive manufacturing technology that can fabricate complex components rapidly through layer-by-layer formation.However,there is a paucity of research on the effect... Laser powder bed fusion(LPBF)is a widely recognized additive manufacturing technology that can fabricate complex components rapidly through layer-by-layer formation.However,there is a paucity of research on the effect of laser scanning speed on the cellular microstructure and mechanical properties of martensitic stainless steel.This study systematically investigated the influence of laser scanning speed on the cellular microstructure and mechanical properties of a developed Fe11Cr8Ni5Co3Mo martensitic stainless steel produced by LPBF.The results show that increasing the laser scanning speed from 400 to 1000 mm/s does not lead to a noticeable change in the phase fraction,but it reduces the average size of the cellular microstructure from 0.60 to 0.35μm.The scanning speeds of 400 and 1000 mm/s both had adverse effects on performances of sample,resulting in inadequate fusion and keyhole defects respectively.The optimal scanning speed for fabricating samples was determined to be 800 mm/s,which obtained the highest room temperature tensile strength and elongation,with the ultimate tensile strength measured at(1088.3±2.0)MPa and the elongation of(16.76±0.10)%.Furthermore,the mechanism of the evolution of surface morphology,defects,and energy input were clarified,and the relationship between cellular microstructure size and mechanical properties was also established. 展开更多
关键词 laser powder bed fusion martensitic stainless steel cellular microstructure mechanical properties strengthening mechanism
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Effect of process parameters on microstructure and mechanical properties of a nickel-aluminum-bronze alloy fabricated by laser powder bed fusion
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作者 HAN Chang-jun ZOU Yu-jin +7 位作者 HU Gao-ling DONG Zhi LI Kai HUANG Jin-miao LI Bo-yuan ZHOU Kun YANG Yong-qiang WANG Di 《Journal of Central South University》 SCIE EI CAS CSCD 2024年第8期2944-2960,共17页
This work investigated the effect of process parameters on densification,microstructure,and mechanical properties of a nickel-aluminum-bronze(NAB)alloy fabricated by laser powder bed fusion(LPBF)additive manufacturing... This work investigated the effect of process parameters on densification,microstructure,and mechanical properties of a nickel-aluminum-bronze(NAB)alloy fabricated by laser powder bed fusion(LPBF)additive manufacturing.The LPBF-printed NAB alloy samples with relative densities of over 98.5%were obtained under the volumetric energy density range of 200−250 J/mm^(3).The microstructure of the NAB alloy printed in both horizontal and vertical planes primarily consisted ofβ'martensitic phase and bandedαphase.In particular,a coarser-columnar grain structure and stronger crystallographic texture were achieved in the vertical plane,where the maximum texture intensity was 30.56 times greater than that of random textures at the(100)plane.Increasing the volumetric energy density resulted in a decrease in the columnar grain size,while increasing the amount ofαphase.Notably,β_(1)'martensitic structures with nanotwins and nanoscaleκ-phase precipitates were identified in the microstructure of LPBF-printed NAB samples with a volumetric energy density of 250 J/mm^(3).Furthermore,under optimal process parameters with a laser power of 350 W and scanning speed of 800 mm/s,significant improvements were observed in the microhardness(HV 386)and ultimate tensile strength(671 MPa),which was attributed to an increase in refined acicular martensite. 展开更多
关键词 copper alloy nickel-aluminum-bronze alloy laser powder bed fusion additive manufacturing
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Laser powder bed fusion additive manufacturing of NiTi shape memory alloys: a review 被引量:9
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作者 Shuaishuai Wei Jinliang Zhang +6 位作者 Lei Zhang Yuanjie Zhang Bo Song Xiaobo Wang Junxiang Fan Qi Liu Yusheng Shi 《International Journal of Extreme Manufacturing》 SCIE EI CAS CSCD 2023年第3期1-29,共29页
NiTi alloys have drawn significant attentions in biomedical and aerospace fields due to their unique shape memory effect(SME),superelasticity(SE),damping characteristics,high corrosion resistance,and good biocompatibi... NiTi alloys have drawn significant attentions in biomedical and aerospace fields due to their unique shape memory effect(SME),superelasticity(SE),damping characteristics,high corrosion resistance,and good biocompatibility.Because of the unsatisfying processabilities and manufacturing requirements of complex NiTi components,additive manufacturing technology,especially laser powder bed fusion(LPBF),is appropriate for fabricating NiTi products.This paper comprehensively summarizes recent research on the NiTi alloys fabricated by LPBF,including printability,microstructural characteristics,phase transformation behaviors,lattice structures,and applications.Process parameters and microstructural features mainly influence the printability of LPBF-processed NiTi alloys.The phase transformation behaviors between austenite and martensite phases,phase transformation temperatures,and an overview of the influencing factors are summarized in this paper.This paper provides a comprehensive review of the mechanical properties with unique strain-stress responses,which comprise tensile mechanical properties,thermomechanical properties(e.g.critical stress to induce martensitic transformation,thermo-recoverable strain,and SE strain),damping properties and hardness.Moreover,several common structures(e.g.a negative Poisson’s ratio structure and a diamond-like structure)are considered,and the corresponding studies are summarized.It illustrates the various fields of application,including biological scaffolds,shock absorbers,and driving devices.In the end,the paper concludes with the main achievements from the recent studies and puts forward the limitations and development tendencies in the future. 展开更多
关键词 NiTi shape memory alloys laser powder bed fusion transformation behavior thermomechanical response lattice structures
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Phase-field simulation of lack-of-fusion defect and grain growth during laser powder bed fusion of Inconel 718 被引量:3
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作者 Miaomiao Chen Renhai Shi +4 位作者 Zhuangzhuang Liu Yinghui Li Qiang Du Yuhong Zhao Jianxin Xie 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2023年第11期2224-2235,共12页
The anisotropy of the structure and properties caused by the strong epitaxial growth of grains during laser powder bed fusion(L-PBF)significantly affects the mechanical performance of Inconel 718 alloy components such... The anisotropy of the structure and properties caused by the strong epitaxial growth of grains during laser powder bed fusion(L-PBF)significantly affects the mechanical performance of Inconel 718 alloy components such as turbine disks.The defects(lack-of-fusion Lo F)in components processed via L-PBF are detrimental to the strength of the alloy.The purpose of this study is to investigate the effect of laser scanning parameters on the epitaxial grain growth and LoF formation in order to obtain the parameter space in which the microstructure is refined and LoF defect is suppressed.The temperature field of the molten pool and the epitaxial grain growth are simulated using a multiscale model combining the finite element method with the phase-field method.The LoF model is proposed to predict the formation of LoF defects resulting from insufficient melting during L-PBF.Defect mitigation and grain-structure control during L-PBF can be realized simultaneously in the model.The simulation shows the input laser energy density for the as-deposited structure with fine grains and without LoF defects varied from 55.0–62.5 J·mm^(-3)when the interlayer rotation angle was 0°–90°.The optimized process parameters(laser power of 280 W,scanning speed of 1160 mm·s^(-1),and rotation angle of 67°)were computationally screened.In these conditions,the average grain size was 7.0μm,and the ultimate tensile strength and yield strength at room temperature were(1111±3)MPa and(820±7)MPa,respectively,which is 8.8%and10.5%higher than those of reported.The results indicating the proposed multiscale computational approach for predicting grain growth and Lo F defects could allow simultaneous grain-structure control and defect mitigation during L-PBF. 展开更多
关键词 Inconel 718 alloy laser powder bed fusion scanning parameter optimization lack-of-fusion phase-field method finite element method
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Investigation of the Laser Powder Bed Fusion Process of Ti-6.5Al-3.5Mo-1.5Zr-0.3Si Alloy 被引量:1
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作者 Changchun Zhang Tingting Liu +2 位作者 Wenhe Liao Huiliang Wei Ling Zhang 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2023年第2期78-90,共13页
Laser powder bed fusion(LPBF)is an advanced manufacturing technology;however,inappropriate LPBF process parameters may cause printing defects in materials.In the present work,the LPBF process of Ti-6.5Al-3.5Mo-1.5Zr-0... Laser powder bed fusion(LPBF)is an advanced manufacturing technology;however,inappropriate LPBF process parameters may cause printing defects in materials.In the present work,the LPBF process of Ti-6.5Al-3.5Mo-1.5Zr-0.3Si alloy was investigated by a two-step optimization approach.Subsequently,heat transfer and liquid flow behaviors during LPBF were simulated by a well-tested phenomenological model,and the defect formation mechanisms in the as-fabricated alloy were discussed.The optimized process parameters for LPBF were detected as laser power changed from 195 W to 210 W,with scanning speed of 1250 mm/s.The LPBF process was divided into a laser irradiation stage,a spreading flow stage,and a solidification stage.The morphologies and defects of deposited tracks were affected by liquid flow behavior caused by rapid cooling rates.The findings of this research can provide valuable support for printing defect-free metal components. 展开更多
关键词 laser powder bed fusion Ti-6.5Al-3.5Mo-1.5Zr-0.3Si alloy Process parameters Heat transfer and liquid flow DEFECTS
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In-situ 3D contour measurement for laser powder bed fusion based on phase guidance
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作者 Yuze Zhang Pan Zhang +3 位作者 Xin Jiang Siyuan Zhang Kai Zhong Zhongwei Li 《Theoretical & Applied Mechanics Letters》 CAS CSCD 2023年第2期113-119,共7页
In-situ layerwise imaging measurement of laser powder bed fusion(LPBF)provides a wealth of forming and defect data which enables monitoring of components quality and powder bed homogeneity.Using high-resolution camera... In-situ layerwise imaging measurement of laser powder bed fusion(LPBF)provides a wealth of forming and defect data which enables monitoring of components quality and powder bed homogeneity.Using high-resolution camera layerwise imaging and image processing algorithms to monitor fusion area and powder bed geometric defects has been studied by many researchers,which successfully monitored the contours of components and evaluated their accuracy.However,research for the methods of in-situ 3D contour measurement or component edge warping identification is rare.In this study,a 3D contour mea-surement method combining gray intensity and phase difference is proposed,and its accuracy is verified by designed experiments.The results show that the high-precision of the 3D contours can be achieved by the constructed energy minimization function.This method can detect the deviations of common ge-ometric features as well as warpage at LPBF component edges,and provides fundamental data for in-situ quality monitoring tools. 展开更多
关键词 laser powder bed fusion In-situ measurement Active contours 3D contour Measurement accuracy
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Compressive mechanical properties and shape memory effect of NiTi gradient lattice structures fabricated by laser powder bed fusion 被引量:9
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作者 Wei Chen Dongdong Gu +3 位作者 Jiankai Yang Qin Yang Jie Chen Xianfeng Shen 《International Journal of Extreme Manufacturing》 SCIE EI CAS 2022年第4期189-205,共17页
Laser additive manufacturing (AM) of lattice structures with light weight, excellent impact resistance, and energy absorption performance is receiving considerable attention in aerospace, transportation, and mechanica... Laser additive manufacturing (AM) of lattice structures with light weight, excellent impact resistance, and energy absorption performance is receiving considerable attention in aerospace, transportation, and mechanical equipment application fields. In this study, we designed four gradient lattice structures (GLSs) using the topology optimization method, including the unidirectional GLS, the bi-directional increasing GLS, the bi-directional decreasing GLS and the none-GLS. All GLSs were manufactureed by laser powder bed fusion (LPBF). The uniaxial compression tests and finite element analysis were conducted to investigate the influence of gradient distribution features on deformation modes and energy absorption performance of GLSs. The results showed that, compared with the 45° shear fracture characteristic of the none-GLS, the unidirectional GLS, the bi-directional increasing GLS and the bi-directional decreasing GLS had the characteristics of the layer-by-layer fracture, showing considerably improved energy absorption capacity. The bi-directional increasing GLS showed a unique combination of shear fracture and layer-by-layer fracture, having the optimal energy absorption performance with energy absorption and specific energy absorption of 235.6 J and 9.5 J g-1 at 0.5 strain, respectively. Combined with the shape memory effect of NiTi alloy, multiple compression-heat recovery experiments were carried out to verify the shape memory function of LPBF-processed NiTi GLSs. These findings have potential value for the future design of GLSs and the realization of shape memory function of NiTi components through laser AM. 展开更多
关键词 additive manufacturing laser powder bed fusion gradient lattice structures deformation behavior shape memory effect
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Effects of tantalum addition on microstructure and properties of titanium alloy fabricated by laser powder bed fusion 被引量:4
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作者 ZHOU Li-bo SHU Jing-guo +6 位作者 SUN Jin-shan CHEN Jian HE Jianjun LI Wei HUANG Wei-ying NIU Yan YUAN Tie-chui 《Journal of Central South University》 SCIE EI CAS CSCD 2021年第4期1111-1128,共18页
The expanding of material library of laser powder bed fusion(L-PBF)is of great significance to the development of material science.In this study,the biomedical Ti-13Nb-13Zr powder was mixed with the tantalum particles... The expanding of material library of laser powder bed fusion(L-PBF)is of great significance to the development of material science.In this study,the biomedical Ti-13Nb-13Zr powder was mixed with the tantalum particles(2 wt%−8 wt%)and fabricated by L-PBF.The microstructure consists of aβmatrix with partially unmelted pure tantalum distributed along the boundaries of molten pool owing to the Marangoni convention.Because the melting process of Ta absorbs lots of energy,the size of molten pool becomes smaller with the increase of Ta content.The fine microstructure exists in the center of melt pool while coarse microstructure is on the boundaries of melt pool because of the existence of heat-affected zone.The columnar-to-equiaxed transitions(CETs)happen in the zones near the unmelted Ta,and the low lattice mismatch induced by solid Ta phase is responsible for this phenomenon.The recrystallization texture is strengthened while the fiber texture is weakened when the tantalum content is increased.Due to the formation of refined martensiteα′grains during L-PBF,the compressive strengths of L-PBF-processed samples are higher than those fabricated by traditional processing technologies.The present research will provide an important reference for biomedical alloy design via L-PBF process in the future. 展开更多
关键词 laser powder bed fusion titanium alloys TANTALUM solidification microstructure texture evolution
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A comparison of the microstructure-dependent corrosion of dual-structured Mg-Li alloys fabricated by powder consolidation methods:Laser powder bed fusion vs pulse plasma sintering 被引量:3
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作者 Anna Dobkowska Łukasz Zrodowski +9 位作者 Monika Chlewicka Milena Koralnik Bogusława Adamczyk-Cieslak Jakub Ciftci Bartosz Moronczyk Mirosław Kruszewski Jakub Jaroszewicz Dariusz Kuc Wojciech Swieszkowski Jarosław Mizera 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2022年第12期3553-3564,共12页
In this study, powder metallurgy methods were used to fabricate Mg-7.5Li-3Al-Zn alloys from repowdered extruded alloys. Extruded alloys were powdered using ultrasonic atomization, and then laser powder bed fusion(LPBF... In this study, powder metallurgy methods were used to fabricate Mg-7.5Li-3Al-Zn alloys from repowdered extruded alloys. Extruded alloys were powdered using ultrasonic atomization, and then laser powder bed fusion(LPBF) and pulse plasma sintering(PPS) were used to consolidate the bulk materials. A comparison of the properties of the fabricated alloys with those of a conventionally extruded one was carried out using methods that characterized the microstructure and corrosion resistance. When compared to their conventionally extruded counterpart, LPBF and PPS materials exhibited refined microstructures with low enrichment in Al Li and coarse Al, Zn, Mn precipitates. The main drawback of the LPBF alloy, printed for the needs of this study, was its porosity, which had a negative effect on its corrosion. The presence of unrecrystallized particle boundaries in the PPS alloy was also unbeneficial with regard to corrosion. The advantage of the LPBF and PPS processes was the ability to change the proportion of α(Mg) to β(Li), which when the complete consolidation of the material is achievable, may increase the corrosion resistance of dual-structured Mg-Li alloys. The results show that powder metallurgy routes have a wide potential to be used for the manufacture of Mg-Li based alloys. 展开更多
关键词 Additive manufacturing laser powder bed Fusion(LPBF) Pulse Plasma Sintering(PPS) CORROSION Mg-Li alloys
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A review and a statistical analysis of porosity in metals additively manufactured by laser powder bed fusion 被引量:1
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作者 Dawei Wang Huili Han +7 位作者 Bo Sa Kelin Li Jujie Yan Jiazhen Zhang Jianguang Liu Zhengdi He Ning Wang Ming Yan 《Opto-Electronic Advances》 SCIE EI CAS 2022年第10期35-68,共34页
Additive manufacturing(AM), or 3D printing, is an emerging technology that “adds” materials up and constructs products through a layer-by-layer procedure. Laser powder bed fusion(LPBF) is a powder-bed-based AM techn... Additive manufacturing(AM), or 3D printing, is an emerging technology that “adds” materials up and constructs products through a layer-by-layer procedure. Laser powder bed fusion(LPBF) is a powder-bed-based AM technology that can fabricate a large variety of metallic materials with excellent quality and accuracy. However, various defects such as porosity,cracks, and incursions can be generated during the printing process. As the most universal and a near-inevitable defect,porosity plays a substantial role in determining the mechanical performance of as-printed products. This work presents a comprehensive review of literatures that focused on the porosity in LPBF printed metals. The formation mechanisms,evaluation methods, effects on mechanical performance with corresponding models, and controlling methods of porosity have been illustrated and discussed in-depth. Achievements in four representative metals, namely Ti-6Al-4V, 316L, Inconel 718, and Al Si10Mg, have been critically reviewed with a statistical analysis on the correlation between porosity fraction and tensile properties. Ductility has been determined as the most sensitive property to porosity among several key tensile properties. This review also provides potential directions and opportunities to address the current porosity-related challenges. 展开更多
关键词 additive manufacturing laser powder bed fusion selective laser melting POROSITY DEFECTS mechanical performance metallic materials PERSPECTIVES
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Corrosion of Duplex Stainless Steel Manufactured by Laser Powder Bed Fusion: A Critical Review 被引量:1
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作者 Yiqi Zhou Decheng Kong +2 位作者 Ruixue Li Xing He Chaofang Dong 《Acta Metallurgica Sinica(English Letters)》 SCIE EI CAS CSCD 2024年第4期587-606,共20页
Laser powder bed fusion (LPBF) is a commonly used additive manufacturing (AM) method for efficiently producing intricate geometric components. This investigation examines factors such as pores, cellular structure, gra... Laser powder bed fusion (LPBF) is a commonly used additive manufacturing (AM) method for efficiently producing intricate geometric components. This investigation examines factors such as pores, cellular structure, grain size, and inclusions from the manufacturing process that contribute to the corrosion resistance of LPBF DSS. Furthermore, the as-built LPBF duplex stainless steel (DSS) is primarily ferrite due to the rapid cooling process. Therefore, the transformation of ferrite to austenite after various heat treatments in LPBF DSS and its corresponding corrosion resistance are presented. Additionally, a new mixed powder method is proposed to increase the austenite content in the as-built LPBF DSS. This review also focuses on the passivation capability and pitting corrosion performance in LPBF and conventional DSS. This article summarizes the variations in microstructure between as-built and heat-treated LPBF DSS, with their impacts on corrosion resistance, offering insights for manufacturing highly corrosion-resistant LPBF DSS. 展开更多
关键词 laser powder bed fusion Duplex stainless steel Microstructure Heat treatment PASSIVATION Pitting corrosion
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Microstructural origins of high strength of Al-Si alloy manufactured by laser powder bed fusion:In-situ synchrotron radiation X-ray diffraction approach 被引量:1
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作者 Naoki Takata Mulin Liu +4 位作者 Masahiro Hirata Asuka Suzuki Makoto Kobashi Masaki Kato Hiroki Adachi 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2024年第11期80-89,共10页
The microstructural factors contributing to the high strength of additive-manufactured Al-Si alloys us-ing laser-beam powder bed fusion(PBF-LB)were identified by in-situ synchrotron X-ray diffraction in tensile deform... The microstructural factors contributing to the high strength of additive-manufactured Al-Si alloys us-ing laser-beam powder bed fusion(PBF-LB)were identified by in-situ synchrotron X-ray diffraction in tensile deformation and transmission electron microscopy.PBF-LB and heat treatment were employed to manufacture Al-12%Si binary alloy specimens with different microstructures.At an early stage of de-formation prior to macroscopic yielding,stress was dominantly partitioned into the α-Al matrix,rather than the Si phase in all specimens.Highly concentrated Si solute(~3%)in the α-Al matrix promoted the dynamic precipitation of nanoscale Si phase during loading,thereby increasing the yield strength.After macroscopic yielding,the partitioned stress in the Si phase monotonically increased in the strain-hardening regime with an increase in the dislocation density in the α-Al matrix.At a later stage of strain hardening,the flow curves of the partitioned stress in the Si phase yielded stress relaxation owing to plastic deformation.Therefore,Si-phase particles localized along the cell walls in the cellular-solidified microstructure play a significant role in dislocation obstacles for strain hardening.Compared with the results of the heat-treated specimens with different microstructural factors,the dominant strengthening factors of PBF-LB manufactured Al-Si alloys were discussed. 展开更多
关键词 laser powder bed fusion Aluminum alloys Microstructures X-ray diffraction(XRD) Strain hardening
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Unveiling the Contribution of Lactic Acid to the Passivation Behavior of Ti-6Al-4V Fabricated by Laser Powder Bed Fusion in Hank’s Solution 被引量:1
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作者 Yu-Hang Chu Liang-Yu Chen +6 位作者 Bo-Yuan Qin Wenbin Gao Fanmin Shang Hong-Yu Yang Lina Zhang Peng Qin Lai-Chang Zhang 《Acta Metallurgica Sinica(English Letters)》 SCIE EI CAS CSCD 2024年第1期102-118,共17页
In actual physiological environments,bacteria can activate the immune system and release lactic acid.However,the detailed contribution of lactic acid to the passivation behavior of titanium(Ti)alloys is still unclear.... In actual physiological environments,bacteria can activate the immune system and release lactic acid.However,the detailed contribution of lactic acid to the passivation behavior of titanium(Ti)alloys is still unclear.The current work investigated the in vitro passivation behavior of Ti-6Al-4V(TC4)alloys fabricated by laser powder bed fusion in Hank's solution with and without adding lactic acid.Electrochemical methods,inductively coupled plasma atomic emission spectrometer,and X-ray photoelectron spectroscopy were jointly used.Adding lactic acid decreases the corrosion resistance of samples by degrading the formed passive film.The film formed in the(lactic acid)-containing solution exhibits a higher level of oxygen vacancies and a lower thickness,attributed to the suppressed formation of Ti^(4+)transformed from Ti^(3+)and Ti^(2+).Moreover,the presence of lactic acid would increase the open circuit potential,relieve the ions release,and hinder the deposition of calcium phosphates within 24 h immersion. 展开更多
关键词 Titanium alloy Corrosion behavior Passive film Lactic acid laser powder bed fusion
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