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Effect of Laser Remelting on the Microstructure and Corrosion Resistance of Plasma Sprayed Fe-based Coating 被引量:7
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作者 姜超平 WANG Junxing +4 位作者 HAN Jianjun LU Yuan XING Yazhe CHEN Yongnan SONG Xuding 《Journal of Wuhan University of Technology(Materials Science)》 SCIE EI CAS 2015年第4期804-807,共4页
Fe-based amorphous and nanocrystalline coatings were fabricated by air plasma spraying. The coatings were further treated by laser remelting process to improve their microstructure and properties. The corrosion resist... Fe-based amorphous and nanocrystalline coatings were fabricated by air plasma spraying. The coatings were further treated by laser remelting process to improve their microstructure and properties. The corrosion resistance of the as-sprayed and laser-remelted coatings in 3.5wt% NaC1 and 1 mol/L HCI solutions was evaluated by electrochemical polarization analysis. It was found that laser-remelted coating appeared much denser than the as-sprayed coating. However, laser-remelted coating contains much more nanocrystalline grains than the as-sprayed coatings, resulting from the lower cooling rate in laser remelting process compared with plasma spraying process. Electrochemical polarization results indicated that the laser-remelted coating has great corrosion resistance than the as-sprayed coating because of its dense structure. 展开更多
关键词 plasma spraying coating laser remelting CORROSION
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Laser Remelting of Plasma Sprayed NiCrAlY and NiCrAlY-Al_2O_3 Coatings 被引量:4
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作者 Yingna WU, Gang ZHA NC, Bingchun ZHANG, Zhongchao FENG and Yong LIANG Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China Fangjun LIU Key Laboratory for High Energy Density Beam Processing Technology, Beijing Aeronautical Manu 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2001年第5期525-528,共4页
Two types of plasma sprayed coatings (NiCrAlY and NiCrAlY-A12O3) were remelted by a 5 kW cw CO2 laser. With increasing laser power and decreasing traverse speed in the ranges of 200-700 W and 5-30 mm/s respectively, t... Two types of plasma sprayed coatings (NiCrAlY and NiCrAlY-A12O3) were remelted by a 5 kW cw CO2 laser. With increasing laser power and decreasing traverse speed in the ranges of 200-700 W and 5-30 mm/s respectively, the melted track grew in width and depth. In the optimum range of laser parameters, a homogeneous remelted layer without voids, cavities, unmelted particles and microcracks was formed. On the surface of remelted layers, Al203 and YAIO3 were detected. As a result of isothermal oxidation tests, weight gains of laser remelted coatings were obviously lower than that only plasma sprayed, especially laser remelted NiCrAlY-Al2O3 coatings. The effects of laser remelting and incorporation of A12O3 second phase in N1CrAlY matrix on high temperature oxidation resistance were discussed. 展开更多
关键词 Ni laser remelting of plasma sprayed NiCrAlY and NiCrAlY-Al2O3 coatings TBCS AL
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Wear and corrosion resistance of laser remelted and plasma sprayed Ni and Cr coatings on copper 被引量:2
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作者 梁工英 黄俊达 安耿 《中国有色金属学会会刊:英文版》 CSCD 2004年第5期885-889,共5页
Nickel and chromium coatings were produced on the copper sheet using plasma spraying and laser remelting. The sliding wear test was achieved on a block-on-ring tester and the corrosion test was carried out in an acidi... Nickel and chromium coatings were produced on the copper sheet using plasma spraying and laser remelting. The sliding wear test was achieved on a block-on-ring tester and the corrosion test was carried out in an acidic atmosphere. The corrosive behaviors of both coatings and original copper samples were investigated by using an impedance comparison method. The experimental results show that the nickel and chromium coatings display better wear resistance and corrosion resistance relative to the original pure copper sample. The wear resistance of the coatings is 812 times as large as original samples, and the wear resistance of laser remelted samples is better than that of plasma sprayed ones. The corrosion resistance of laser remelted nickel and chromium samples is better than that of plasma sprayed samples respectively. The corrosion rate of chromium coatings is less than that of nickel coatings, and the laser remelted Cr coating exhibits the least corrosion rate. 展开更多
关键词 等离子喷涂工艺 激光技术 涂层 CR NI 耐腐蚀性
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Laser Modification of Plasma Sprayed Alumina Coating
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作者 陶曾毅 王爱华 +3 位作者 朱蓓蒂 邓世均 程旭东 傅江民 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 1992年第5期325-329,共5页
An alumina coating was developed on mild carbon steel by plasma spraying and then modified by laser remelting.Some characteristics of plasma sprayed ceramic coating before and after laser remelting,such as microstruct... An alumina coating was developed on mild carbon steel by plasma spraying and then modified by laser remelting.Some characteristics of plasma sprayed ceramic coating before and after laser remelting,such as microstructure,wear resistance, heat shock resistance,hot corrosion property and bond strength,have been investigated in this paper. 展开更多
关键词 plasma spraying alumina ceramic coating laser modification
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Laser Surface Annealing of Plasma Sprayed Coatings
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作者 Ahmed Ibrahim Yue Hung 《Journal of Surface Engineered Materials and Advanced Technology》 2012年第3期215-220,共6页
Laser surface annealing provides a rapid and efficient means for surface alloying and modification of ceramic materials. In this study, Alumina-13% Titania coatings were sprayed with a water-stabilized plasma spray gu... Laser surface annealing provides a rapid and efficient means for surface alloying and modification of ceramic materials. In this study, Alumina-13% Titania coatings were sprayed with a water-stabilized plasma spray gun. The coated surface was treated by Excimer laser having a wavelength of 248 nm and pulse duration of 24 ns. The surface structure of the treated coating was examined by field emission scanning electron microscope and X-ray diffraction (XRD). A detailed analysis of the effects of various laser parameters including laser energy density (fluence), pulse repetition rate (PRR), and number of pulses on the morphology and the microstructure of the coatings are presented. 展开更多
关键词 laser ANNEALING plasma sprayed coatingS SEM Microstructure
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Influence of Additive Silica on the Laser Melting of the Ceramic Coatings 被引量:1
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作者 Yuanzheng YANG, Xiaojun BAI, Zhiwei XIE and Tongchun KUANGFaculty of Material and Energy, Guangdong University of Technology, Guangzhou 510643, ChinaZhengyi LIU and Yuzhi ZHUANGDept. of Mechano-Electronic Engineering, South China University of Technology, Guangzhou 510641, ChinaBaiyun TONG and Yong LIANGInstitute of Metal Research, Chinese Academy of sciences, Shenyang 110016, China 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2003年第1期33-36,共4页
The influence of additive silica on the microstructure of plasma sprayed Al2O3 and Al2O3+13 wt pct TiO2 ceramiccoatings at laser melting has been investigated in this study. At the laser melting, additive silica in Al... The influence of additive silica on the microstructure of plasma sprayed Al2O3 and Al2O3+13 wt pct TiO2 ceramiccoatings at laser melting has been investigated in this study. At the laser melting, additive silica in Al2O3 ceramiccoating can reduce the stress of cooling shrinkage generated during solidification. Moreover, silica can render finersize of grains of the melting layer and form continuous glassy matter around the grain boundaries so as to reducefurther the cooling stresses and to suppress the formation and spreading of cracks. On the other hand, at the lasermelting, TiO2 reacts with Al2O3 and transforms into TiAl2O5. The latter new phase has great and anisotropiccoefficients of thermal expansion leading to big and asymmetrical stresses and thus to form cracks in the meltinglayer of Al2O3+13 wt pet TiO2 coating. Due to the fact that the influence of additive silica on the suppression of theformation of cracks is rather limited and cannot counterbalance the negative effect of TiAl2O5, thus the melting layerof Al2O3+13 wt pct TiO2 coating doped with 3 wt pct SiO2 cracks also. Nevertheless, TiO2 can greatly developthe wear resistance of the ceramic coating as sprayed or laser melted. 展开更多
关键词 plasma spraying laser remelting Additive silica STRESS CRACK
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Deformation Behavior of Nanostructured Ceramic Coatings Deposited by Thermal Plasma Spray 被引量:4
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作者 XianliangJIANG EricJordan +1 位作者 LeonShaw MauriceGell 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2004年第4期479-480,共2页
Al2O3-13 wt pet TiO2 coating deposited by direct current plasma spray consists of nanostructured region and micro-lamellae. Bend test shows that the ceramic coating can sustain some deformation without sudden failure.... Al2O3-13 wt pet TiO2 coating deposited by direct current plasma spray consists of nanostructured region and micro-lamellae. Bend test shows that the ceramic coating can sustain some deformation without sudden failure. The deformation is achieved through the movement of nano-particles in the nanostructured region under tensile stress. 展开更多
关键词 NANOSTRUCTURE ceramic coating Deformation mechanism Thermal plasma spray
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Salt spray corrosion test of micro-plasma oxidation ceramic coatings on Ti alloy 被引量:3
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作者 HAO Guodong YAO Zhongping JIANG Zhaohua 《Rare Metals》 SCIE EI CAS CSCD 2007年第6期560-564,共5页
Ceramic coatings were prepared on Ti-6Al-4V alloy in NaAlO2 solution by micro-plasma oxidation (MPO). The salt spray tests of the coated samples and the substrates were carded out in a salt spray test machine. The p... Ceramic coatings were prepared on Ti-6Al-4V alloy in NaAlO2 solution by micro-plasma oxidation (MPO). The salt spray tests of the coated samples and the substrates were carded out in a salt spray test machine. The phase composition and surface morphology of the coatings were investigated by XRD and SEAM. Severe corrosion occurred on the substrate surface, while there were no obvious corrosion phenomena on the coated samples. The coatings were composed of Al2TiO5 and a little α-Al2O3 and mille TiO2, and the salt spray test did not change the composition of the coatings. The weight loss rate of the coatings decreased with increasing MPO time because of the increase in density and thickness of the coatings. The surface morphology of the coatings was influenced by salt spray corrosion test. Among the coated samples, the coating prepared for 2 h has the best corrosion resistance under salt spray test. 展开更多
关键词 micro-plasma oxidation ceramic coating salt spray corrosion test Ti alloy
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Damage Mechanism of Al_2O_3 Ceramic Coatings Irradiated by CO_2 CW Laser 被引量:2
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作者 李东荣 王富耻 +2 位作者 马壮 王全胜 柳彦博 《Journal of Beijing Institute of Technology》 EI CAS 2008年第2期227-231,共5页
Rules and mechanism of damage in Al2O3 coatings irradiated by CO2 CW laser are studied in order to improve the ability of parts of equipment standing against the high power laser. Al2O3 coatings were sprayed by air pl... Rules and mechanism of damage in Al2O3 coatings irradiated by CO2 CW laser are studied in order to improve the ability of parts of equipment standing against the high power laser. Al2O3 coatings were sprayed by air plasma spray(APS) on the 45^# steel substrate, and then were irradiated by CO2 CW laser from 795 W/cm^2 to 31 830 W/cm^2. As the output power of the laser is increasing, its porosity is increasing and cracks are appearing and spreading quickly, And also the phase will transform from γ-Al2O3 to a-Al2O3 in the damaged areas. When the energy density is 17 507 W/cm^2, the coatings are destroyed completely. The thermal infection field on substrate is rather small. The laser energy is depleted by the phase transformation and cracks in Al2O3 coatings during the laser thermal shock. 展开更多
关键词 CW laser plasma spray Al2O3 coatings demolishment
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Investigation on plasma-sprayed ZrO_2 thermal barrier coating on nickel alloy substrate 被引量:2
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作者 卢安贤 常鹰 蔡小梅 《Journal of Central South University of Technology》 EI 2002年第4期225-228,共4页
The thermal barrier coatings with NiCrAlY alloy bonding layer, NiCrAlY Y 2O 3 stabilized ZrO 2 transition layer and Y 2O 3 stabilized ZrO 2 ceramic layer are prepared on nickel alloy substrates using the plasma spray ... The thermal barrier coatings with NiCrAlY alloy bonding layer, NiCrAlY Y 2O 3 stabilized ZrO 2 transition layer and Y 2O 3 stabilized ZrO 2 ceramic layer are prepared on nickel alloy substrates using the plasma spray technique. The relationship among the composition, structure and property of the coatings are investiga ted by means of optical microscope, scanning electronic microscope and the experiments of thermal shock resistance cycling and high temperature oxidation resistance. The results show that the structure design of introdu cing a transition layer between Ni alloy substrate and ZrO 2 ceramic coating guarantees the high quality and properties of the coatings; ZrO 2 coatings doped with a little SiO 2 possesses better thermal shock resistance and more excellent hot corrosion resistance as compared with ZrO 2 coating materials without SiO 2 ;the improvement in performance of ZrO 2 coating doped with SiO 2 is due to forming more dense coating structure by self closing effects of the flaws and pores in the ZrO 2 coatings. 展开更多
关键词 plasma spray Ni alloy substrate transition layer ZrO2 ceramic layer thermal barrier coating
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Effects of Additive CeO_2 on Thermal Shock Resistance of Plasma-Sprayed Cr_2O_3 Coating
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作者 WANG Yin-zhen SUN Yong-xing, HE Yan-ling ( University of Pettroleum, Dongying 257062, China Northwestern Polytechnical University, Xi’ an 710072, China) 《Journal of Rare Earths》 SCIE EI CAS CSCD 2000年第1期61-61,共1页
The influence of CeO2 with different content on the thermal shock resistance of plasmasprayed Cr2O3 coating was investigated. The thermal shock failure mechanism of coating was also studied. It is found that the t... The influence of CeO2 with different content on the thermal shock resistance of plasmasprayed Cr2O3 coating was investigated. The thermal shock failure mechanism of coating was also studied. It is found that the thermal shock failure mechanism of coating is thermal stress fatigue destruction, and the destruction takes place at interface of ceramic and bond coating. The experimental results show that the lifetime of coating fracture and failure increase considerably when 3% CeO2 is added into the plasma-sprayed Cr2O3 coating. The suitable content of CeO2 makes the microcracks exist in network form. The microcrack net can release internal stress in coating, delay the crack forming and expanding and decrease holes in coating. Thus the thermal shock resistance increase largely. 展开更多
关键词 rare earths plasma-spray ceramic coating thermal shock resistance failure mechanism
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Microstructural Characteristics and Wear Performance of Plasma Sprayed Al_2O_3-13 wt. % TiO_2 Coating on the Surface of Extrusion Wheel
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作者 ZHANG Xue-fei REN Li-min 《International Journal of Plant Engineering and Management》 2013年第3期165-172,共8页
The conventional Al2O3-13 wt. % TiO2 composite ceramic coatings are fabricated by plasma spraying on the surface of extrusion wheel. The microstrueture, morphology and phase compositions of the substrate and coat- ing... The conventional Al2O3-13 wt. % TiO2 composite ceramic coatings are fabricated by plasma spraying on the surface of extrusion wheel. The microstrueture, morphology and phase compositions of the substrate and coat- ing are investigated by using X-ray diffractometry (XRD) , scanning electron microsopy (SEM) and energy dis- persive spectroscopy (EDS). Moreover, the microhardness of the substrate and the coating are investigated using Vickers mierohardness tester, the friction and wear behaviors of the substrate and the coating are investigated by using a block-on-ring tribometer under dry sliding conditions with the load of 245 N. The results show that both γ-Al2O3 and α-Al2O3 phases are observed in the as-sprayed coatings, the mian phase is γ-Al2O3. There are white particulates Al2O3 on its surface. The Al2O3-13 wt. % TiO2 coating possesses higher mierohardness which is about 1018HV and 1.6 times that of the substrate. The wear performance of coating is better than that of the substrate. In a practical application, the life of the extrusion wheel which is plasma sprayed Al2O3-13 wt. % TiO2 coating on the surface is 1.2 times that of the conventional extrusion wheel, and the life is about 330 h. 展开更多
关键词 extrusion wheel plasma spraying Al2O3-13 wt. % TiO2 ceramic coating wear performance
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Effect of Pulsed Laser on the Structure and Morphology of Alumina-Zirconia Coatings
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作者 Hala Omar Ahmed Ibrahim +1 位作者 Hanadi Salem Sherif Sedky 《Journal of Surface Engineered Materials and Advanced Technology》 2013年第3期249-256,共8页
The effect of excimer laser annealing on the structure and morphology of ceramic coatings were investigated. Alumina-40% zirconia (AZ-40) coatings were sprayed with a water-stabilized plasma spray gun. The coated surf... The effect of excimer laser annealing on the structure and morphology of ceramic coatings were investigated. Alumina-40% zirconia (AZ-40) coatings were sprayed with a water-stabilized plasma spray gun. The coated surface was treated by excimer laser having a wavelength of 248 nm and pulse duration of 24 ns. The surface structure of the treated coating was examined by field emission scanning electron microscope (FESEM) and X-ray diffraction (XRD). A detailed parametric study was performed to investigate the effects of different parameters such as laser energy density (fluence), pulse repetition rate (PRR), and the number of shots on the mechanical properties, surface morphology, and microstructure of the coatings. The results of this study indicated that laser energy and pulse repetition rate have significant effects on surface morphology, porosity, and microstructure of the coating. 展开更多
关键词 laser ANNEALING Alumina-Zirconia coatingS Surface MORPHOLOGY plasma sprayed coatingS
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Strengthening behavior of AlCoCrFeNi(TiN)_(x) high-entropy alloy coatings fabricated by plasma spraying and laser remelting 被引量:7
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作者 Bingqian Jin Nannan Zhang Shuo Yin 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2022年第26期163-173,共11页
High-entropy alloy(HEA)coatings are of great importance in the fabrication of wear resistance materials.HEA coatings containing ceramic particles as reinforcement phase usually have better wear performance.In this stu... High-entropy alloy(HEA)coatings are of great importance in the fabrication of wear resistance materials.HEA coatings containing ceramic particles as reinforcement phase usually have better wear performance.In this study,AlCoCrFe Ni(TiN)_(x)(x:molar ratio;x=0,0.2,0.4,0.6,0.8,1.0)HEA coatings were fabricated on Q235 steel by plasma spray first and then subjected to laser remelting.The experimental results confirm that plasma spray together with post laser remelting could result in the in-situ formation of TiN-Al_(2)O_(3) ceramic particles and cuboidal B2 phase in the AlCoCrFeNi(TiN)_(x) HEA coatings.The in-situ TiN-Al_(2)O_(3) and nano-cuboidal B2 precipitation phase strengthened the coatings and improved their wearresistance properties.Due to the dispersion of hard phase and nano-particles resulting from second heating,the microhardness of the Al Co Cr Fe Ni(Ti N)coatings significantly increased from 493 to 851 HV after laser remelting.For the same reasons,the wear-resistance performance was also significantly promoted after laser remelting. 展开更多
关键词 High-entropy alloy coatingS ceramicS laser remelting MICROSTRUCTURE Wear resistance
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Influence of laser re-melting and vacuum heat treatment on plasma-sprayed FeCoCrNiAl alloy coatings 被引量:6
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作者 Dan-yang Lin Nan-nan Zhang +4 位作者 Bin He Bing-qian Jin Yue Zhang De-yuan Li Fu-yu Dong 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2017年第12期1199-1205,共7页
FeCoCrNiAl high entropy alloy coatings were prepared by supersonic air-plasma spraying.The coatings were post-treated by vacuum heat treatment at 600 and 900°C,and laser re-melting with 300 W,respectively,to stud... FeCoCrNiAl high entropy alloy coatings were prepared by supersonic air-plasma spraying.The coatings were post-treated by vacuum heat treatment at 600 and 900°C,and laser re-melting with 300 W,respectively,to study the influence of different treatments on the structure and properties of the coatings.The phase constitution,microstructure and microhardness of the coatings after treatments were investigated using X-ray diffraction,scanning electron microscopy and energy dispersive spectrometry.Results showed that the as-sprayed coatings consisted of pure metal and Fe-Cr.The AlNi;phase was obtained after the vacuum heat treatment process.A body-centered cubic structure with less AlNi;could be found in the coating after the laser re-melting process.The average hardness values of the as-sprayed coating and the coatings with two different temperature vacuum heat treatments and with laser re-melting were 177,227,266 and 682 HV,respectively.This suggests that the vacuum heat treatment promoted the alloying process of the coatings,and contributed to the enhancement of the coating wear resistance.The laser re-melted coating showed the best wear resistance. 展开更多
关键词 plasma spray High entropy alloy Vacuum heat treatment laser re-melting FeCoCrNiAl alloy coating
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碳化钨复合涂层的制备技术及其耐磨耐蚀性的研究进展 被引量:2
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作者 陈志聪 黄超 +1 位作者 刘威 沈利民 《腐蚀与防护》 CAS CSCD 北大核心 2024年第4期46-53,共8页
碳化钨涂层具有化学稳定性高、硬度大和耐磨性好等特点,常用于金属表面涂层的制备。从碳化钨涂层的不同制备原理出发,综述了超声速火焰喷涂、等离子喷涂、等离子熔覆、激光熔覆和真空熔覆等碳化钨涂层制备技术的国内外研究进展,分析了... 碳化钨涂层具有化学稳定性高、硬度大和耐磨性好等特点,常用于金属表面涂层的制备。从碳化钨涂层的不同制备原理出发,综述了超声速火焰喷涂、等离子喷涂、等离子熔覆、激光熔覆和真空熔覆等碳化钨涂层制备技术的国内外研究进展,分析了不同制备技术下涂层的耐磨性和耐蚀性,探讨了涂层制备技术存在的问题和未来的研究方向。 展开更多
关键词 碳化钨涂层 超声速火焰喷涂 等离子喷涂 等离子熔覆 激光熔覆 真空熔覆
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大气等离子喷涂Si/Mullite+BSAS/Yb_(2)Si_(2)O_(7)环境障涂层的制备与水氧腐蚀行为
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作者 崔永静 郭孟秋 +4 位作者 马玉洁 周邦阳 范尚武 焦健 成来飞 《航空材料学报》 CAS CSCD 北大核心 2024年第4期37-45,共9页
以固相烧结法制备的Yb_(2)Si_(2)O_(7)粉体作为原材料,采用大气等离子喷涂工艺在SiC基体表面制备Si/Mullite+BSAS/Yb_(2)Si_(2)O_(7)三层结构环境障涂层。利用扫描电子显微镜、能谱仪、X射线衍射分析仪、纳米压痕试验机等设备研究涂层... 以固相烧结法制备的Yb_(2)Si_(2)O_(7)粉体作为原材料,采用大气等离子喷涂工艺在SiC基体表面制备Si/Mullite+BSAS/Yb_(2)Si_(2)O_(7)三层结构环境障涂层。利用扫描电子显微镜、能谱仪、X射线衍射分析仪、纳米压痕试验机等设备研究涂层的显微组织、相结构和力学性能。结果表明:粉体材料由83%Yb_(2)Si_(2)O_(7)相和17%Yb_(2)SiO_(5)相(质量分数)组成,等离子喷涂获得的Yb_(2)Si_(2)O_(7)层孔隙率为(6.61±0.65)%,涂层结合强度达(22.82±3.55)MPa,涂层断裂韧度达(1.98±0.12)MPa·m1/2。此外,涂层1350℃条件下水氧耦合腐蚀测试结果显示Yb_(2)Si_(2)O_(7)单斜相含量先降低后提高,硅黏结层高温氧化形成的热生长氧化物SiO_(2)与Mullite+BSAS界面相容,未发现Mullite+BSAS与Yb_(2)Si_(2)O_(7)层互扩散现象,硅层的损耗是涂层使用寿命的主要限制环节。 展开更多
关键词 环境障涂层 等离子喷涂 碳化硅陶瓷基复合材料 Yb_(2)Si_(2)O_(7)
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等离子喷涂与激光重熔复合制备Mo_(2)NiB_(2)涂层的组织和性能研究
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作者 赵远涛 潘正阳 +5 位作者 刘明辉 张士陶 刘沈强 赵冬冬 李文戈 刘彦伯 《航空制造技术》 CSCD 北大核心 2024年第4期64-71,103,共9页
采用大气等离子喷涂方法在Q235低碳钢表面制备Mo_(2)NiB_(2)基金属陶瓷涂层,选取300 W和500 W功率对其进行激光重熔。结果表明,激光重熔可以显著减少涂层的缺陷,使组织结构变得更加致密,界面处的弱机械结合转变为良好的冶金结合。随着... 采用大气等离子喷涂方法在Q235低碳钢表面制备Mo_(2)NiB_(2)基金属陶瓷涂层,选取300 W和500 W功率对其进行激光重熔。结果表明,激光重熔可以显著减少涂层的缺陷,使组织结构变得更加致密,界面处的弱机械结合转变为良好的冶金结合。随着激光功率的提高,涂层的结合强度和耐腐蚀性能提高,最大结合强度为38.08 MPa,最小腐蚀电流为0.033μA/cm^(2),但硬度和耐磨性降低,最小硬度为1781HV0.2,最大体积摩擦率为6.25×10^(-5)mm^(3)/(N·m)。上述等离子喷涂及2种激光重熔的Mo_(2)NiB_(2)基金属陶瓷涂层的硬度、结合强度、耐磨性和耐腐蚀性都明显高于Q235低碳钢基体。 展开更多
关键词 激光重熔 等离子喷涂 Mo_(2)NiB_(2)涂层 结合强度 耐腐蚀性能
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激光重熔功率对HVOF喷涂WC-Ni涂层耐磨性的影响
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作者 乔振鑫 周平 +2 位作者 赵菲 杨睿 李华 《材料保护》 CAS CSCD 2024年第11期127-138,共12页
为了探究微观组织结构的改变对涂层的硬度和耐磨性的影响,使用低成本的超音速火焰喷涂(HVOF)技术预沉积WC-Ni涂层,并利用50~150 W功率激光重熔后处理涂层,研究了激光重熔功率对WC-Ni涂层的显微组织、物相组成、显微硬度、耐磨损性能的... 为了探究微观组织结构的改变对涂层的硬度和耐磨性的影响,使用低成本的超音速火焰喷涂(HVOF)技术预沉积WC-Ni涂层,并利用50~150 W功率激光重熔后处理涂层,研究了激光重熔功率对WC-Ni涂层的显微组织、物相组成、显微硬度、耐磨损性能的影响。结果表明:采用150 W激光重熔后,涂层中的WC形成了蜂窝状骨架结构,使材料的韧性增强,可以显著抑制裂纹的生成和扩展;当激光功率较低时(50 W和100 W),涂层中并没有形成蜂窝状的骨架结构,但由于激光热作用,原始涂层扁平粒子之间的内聚力增强,硬度和耐磨性都有一定的提高。原始的WC-Ni涂层的硬度平均为327 HV_(0.2),50 W和100 W处理后涂层的硬度分别变为335 HV_(0.2)和346 HV_(0.2)。但150 W处理后的涂层中形成了均匀的蜂窝状WC骨架结构,且有部分WC和Ni形成了Ni4W,故150 W处理后的涂层硬度略有降低(288 HV_(0.2)),不过150 W处理后的涂层中的WC演变成了网状骨架结构,可以良好地抑制裂纹的形成与扩展,其磨损率最低,仅为3.544×10^(-5)mm^(3)/(N·m),相较于WC-Ni涂层[2.025×10^(-4)mm^(3)/(N·m)]、50 W[1.424×10^(-4)mm^(3)/(N·m)]和100 W[1.132×10^(-4)mm^(3)/(N·m)]激光重熔后涂层的磨损率分别降低了83.9%、75.1%和68.7%。蜂窝状WC-Ni结构涂层为开发耐磨材料提供了新的思路。 展开更多
关键词 激光表面重熔 超音速火焰喷涂 金属陶瓷涂层 蜂窝结构 摩擦磨损
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热喷涂制备氧化钛复合涂层研究现状
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作者 吴海东 燕玉林 +4 位作者 崔方方 丛孟启 高祥涵 楚佳杰 韩冰源 《江苏理工学院学报》 2024年第2期27-40,共14页
氧化钛复合涂层具有优异的耐磨、耐腐蚀性能,常用于关键机械零部件的表面防护。根据国内外相关文献,总结了喷涂工艺和喷涂参数对涂层综合服役性能、力学性能的影响;阐述了氧化钛复合粉体制备方式与涂层质量的关系,分析了氧化钛(TiO_(2)... 氧化钛复合涂层具有优异的耐磨、耐腐蚀性能,常用于关键机械零部件的表面防护。根据国内外相关文献,总结了喷涂工艺和喷涂参数对涂层综合服役性能、力学性能的影响;阐述了氧化钛复合粉体制备方式与涂层质量的关系,分析了氧化钛(TiO_(2))与氧化物(Al_(2)O_(3)、Cr_(2)O_(3)、ZrO_(2))、碳(CNT、GN)及碳化物(SiC、WC)等复合后对涂层综合性能提升的影响。得出如下结论:TiO_(2)颗粒在喷涂过程中可以抑制α-Al_(2)O_(3)向γ-Al_(2)O_(3)的转变,从而提升涂层耐磨耐腐蚀性能;TiO_(2)可以细化涂层晶粒使涂层韧性提升,并减少因应力集中而引起的微裂纹;TiO_(2)熔点较低,受热后熔融充分,可以起到封孔作用,从而提升涂层致密性、降低孔隙率。针对氧化钛复合涂层的性能特点,对涂层性能提升的发展方向进行了探讨。 展开更多
关键词 表面技术 等离子喷涂 陶瓷涂层 氧化钛 摩擦磨损
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