A large aspect ratio vibration reducing tool holder based on passive damping vibration reduction technology is designed to solve the vibration problem that occurs in deep hole machining of vertical lathes.A dynamic mo...A large aspect ratio vibration reducing tool holder based on passive damping vibration reduction technology is designed to solve the vibration problem that occurs in deep hole machining of vertical lathes.A dynamic model of passive damping vibration reduction tool holder was established,and the optimal damping ratio,optimal frequency ratio,and maximum relative amplitude were derived.Modal analysis of the passive damping vibrationreduction tool holder was conducted using software.The results showed that the maximum response amplitude of the passive damping vibration reduction tool holder decreased significantly compared to the original one.展开更多
The current research of reliability allocation of CNC lathes always treat CNC lathes as independent series systems. However, CNC lathes are complex systems in the actual situation. Failure correlation is rarely consid...The current research of reliability allocation of CNC lathes always treat CNC lathes as independent series systems. However, CNC lathes are complex systems in the actual situation. Failure correlation is rarely considered when reliabil?ity allocation is conducted. In this paper, drawbacks of reliability model based on failure independence assumption are illustrated, after which, reliability model of CNC lathes considering failure correlation of subsystems is established based on Copula theory, which is an improvement of traditional reliability model of series systems. As the failure time of CNC lathes often obeys Weibull or exponential distribution, Gumbel Copula is selected to build correlation model. After that, a reliability allocation method considering failure correlation is analyzed based on the model established before. Reliability goal is set first and then failure rates are allocated to subsystems according to the allocation vector through solving the correlation model. Reliability allocation is conducted for t = 1. A real case of a CNC lathe and a numerical case are presented together to illustrate the advantages of the reliability model established consider?ing failure correlation and the corresponding allocation method. It shows that the model accords to facts and real working condition more, and failure rates allocated to all the subsystems are increased to some extent. This research proposes a reliability allocation method which takes failure correlation among subsystems of CNC lathes into consid?eration, and costs for design and manufacture could be decreased.展开更多
In order to provide reliable data for the dynamic design or modification of a tool machine,the dynamic character- istics of the headstock,which is the main component to bear moment,must be obtained precisely.In the pa...In order to provide reliable data for the dynamic design or modification of a tool machine,the dynamic character- istics of the headstock,which is the main component to bear moment,must be obtained precisely.In the paper,the method based on the combination of calculation mode and experiment mode is proposed to analyze the dynamic characteristics of the headstock.The modal parameters and the mode shapes are calculated by ANSYS7.1 software.According to the FEM calculating results,the ex- periment parameters can be selected correctly.The modal parameters of the headstock have to be calculated and identified precisely. On the basis of these modal parameters,the faults of the headstock are shown and its weak points of design are illustrated.A con- clusion is drawn that some reasonable reinforce positions could greatly improve the dynamic characteristics of the system and this ap- proach is proved to be precise and reliable.展开更多
Based on the mechanism of chip breaking and the principle of semi-solid thixomolding, the lathe process of AZ91D magnesium alloys chips used in semi-solid thixotropic injection molding process was studied. With three ...Based on the mechanism of chip breaking and the principle of semi-solid thixomolding, the lathe process of AZ91D magnesium alloys chips used in semi-solid thixotropic injection molding process was studied. With three kinds of turning tools, such as 31303C5, 31003C and 31303C, different chips were gotten. And by one tool with different lathe parameters, different chips were gotten. The results show that, under the needed condition of the thixotropic injection molding machine, the ideal chips are gotten and the size of magnesium alloy chips must be about 35mm, and the turning tool is chosen, whose chip breaker groove is narrower and the depth of cutting is more than 3mm as well as the amount of feed is larger than 0.3mm. The deformation occurs on the microstructure of the chips, and the residual stress is important to the later microstructure of semi-solid state in injection molding.展开更多
This paper introduces a system of computer aided assembly process planning for spindle box of NC lathe. The method of describing assembly information and generating assembly process drawing is presented. The principle...This paper introduces a system of computer aided assembly process planning for spindle box of NC lathe. The method of describing assembly information and generating assembly process drawing is presented. The principles of decision for assembly sequence ar展开更多
In ultra precision cutting process, vibration is one of the key factors affecting the machining quality. In this paper, the damping methods of HCM I Ultra precision Lathe are discussed in both complete machine and sli...In ultra precision cutting process, vibration is one of the key factors affecting the machining quality. In this paper, the damping methods of HCM I Ultra precision Lathe are discussed in both complete machine and slide. It is pointed out that integrated passive and active vibration control (IPAVC) by combining passive vibration control (PVC) and active vibration control (AVC) can not only eliminate high frequency vibration but also improve the damping effect to low frequency vibration. Experiment results show the effectiveness of the integrated passive and active vibration control.展开更多
An importance analysis model for computer numerical control(CNC)lathe subsystems was proposed.The model was based on technique for order preference by similarity to an ideal solution(TOPSIS)and considered the structur...An importance analysis model for computer numerical control(CNC)lathe subsystems was proposed.The model was based on technique for order preference by similarity to an ideal solution(TOPSIS)and considered the structure correlation between subsystems and the complete machine,the fault correlation of each subsystem and so on.The model can obtain a comprehensive sequencing of subsystems based on their importance to the complete machine.It lays a theoretical foundation for reliability allocation.展开更多
In recent years virtual reality technology has been extensively applied to the areas relating to manufacturing, such as factory layout planning, manufacturing planning, operation training, system testing, and process ...In recent years virtual reality technology has been extensively applied to the areas relating to manufacturing, such as factory layout planning, manufacturing planning, operation training, system testing, and process control, etc. Most of the studies made in the past focused on the simulation and monitoring of the entire manufacturing system, or the simulation of working schedule implementation. There was no complete research result on the most basic processing unit of manufacturing system––the operation training for the lathe works. However, these skills of operating methods are the basic skills and particularly emphasized in the practical operation during instruction. As observed from the past experience, after workers had learned the operating process of lathe works, they could achieve very good results in the written examination of the basic knowledge about the operation of different works. However, when they faced the actual operation in front of machine, they were always at a loss. The reason behind this was that when the workers had to face the possible collision and damage during actual operation of machine, since they did not have performed many times of simulated computer rehearsal designed for them to get familiar with the entire operating process, fear and nervous psychology were naturally derived from them. In view of this, the paper uses EON Studio software to integrate virtual reality technology with the application of 3D solid model to simulate a virtual operation of the various operating steps and virtual machining of lathe works during practical operation of lathe machine. The simulation enables users to learn in the simulated environment without scruple. After the accumulation of learning experience, it can be applied in the actual environment to accomplish the mission of operation.展开更多
A process capability study is performed for the turning process on a general purpose center lathe in order to verify the process performance and machine ability to perform within specified tolerance limit. The process...A process capability study is performed for the turning process on a general purpose center lathe in order to verify the process performance and machine ability to perform within specified tolerance limit. The process and machine capability indices were measured to determine the process and machine adequacy for industrial application. The tolerance limits were obtained from the given nominal size of the shaft, using the basic hole system and 90 sample shafts were turned on the lathe machine to specification for varying spindle speed and feed rate of the lathe. Three (3) samples were randomly selected for the turning process of a combination of the spindle speed and feed rate as a subgroup size for a total subgroup of thirty (30). The diameters (representing the quality characteristics) were used to generate control charts and capability histogram for the process. The process is within statistical control but found incapable of meeting up to specification because the capability index (C<sub>p</sub>) measured was less than 1 and the machine capability for industrial application is not adequate.展开更多
The vibration disturbance from an external environment affects the machining accuracy of ultra-precision machining equipment.Most active vibration-isolation systems(AVIS)have been developed based on static loads.When ...The vibration disturbance from an external environment affects the machining accuracy of ultra-precision machining equipment.Most active vibration-isolation systems(AVIS)have been developed based on static loads.When a vibration-isolation load changes dynamically during ultra-precision turning lathe machining,the system parameters change,and the efficiency of the active vibration-isolation system based on the traditional control strategy deteriorates.To solve this problem,this paper proposes a vibration-isolation control strategy based on a genetic algorithm-back propagation neural network-PID control(GA-BP-PID),which can automatically adjust the control parameters according to the machining conditions.Vibration-isolation simulations and experiments based on passive vibration isolation,a PID algorithm,and the GA-BP-PID algorithm under dynamic load machining conditions were conducted.The experimental results demonstrated that the active vibration-isolation control strategy designed in this study could effectively attenuate vibration disturbances in the external environment under dynamic load conditions.This design is reasonable and feasible.展开更多
In order to meet increasing demand for higher productivity and flexibility, recently many kinds of multi-functional machine tools, which are capable of multiple machining functions or different kinds of machining proc...In order to meet increasing demand for higher productivity and flexibility, recently many kinds of multi-functional machine tools, which are capable of multiple machining functions or different kinds of machining processes on one machine, have been developed and widely used in manufacturing industries. In this study, a multi-functional turning lathe, which has two spindles and two turrets so that multiple turning operations and various machining processes could be performed simultaneously, has been developed. Furthermore, the equations of correlation between whole responses and cross responses of the two spindles have been derived to examine to what extent the two spindles affect each other’s vibrations.展开更多
基金Science and Technology Research Project of Liaoning Provincial Department of Education:Research on the Application of Damping and Vibration Reduction Technology in Key Components of Machine Tools(JYTMS20230066)The Fund of Liaoning Provincial Natural Science and Technology Foundation Regional Joint(No.2021-YKLH-08).
文摘A large aspect ratio vibration reducing tool holder based on passive damping vibration reduction technology is designed to solve the vibration problem that occurs in deep hole machining of vertical lathes.A dynamic model of passive damping vibration reduction tool holder was established,and the optimal damping ratio,optimal frequency ratio,and maximum relative amplitude were derived.Modal analysis of the passive damping vibrationreduction tool holder was conducted using software.The results showed that the maximum response amplitude of the passive damping vibration reduction tool holder decreased significantly compared to the original one.
基金National Natural Science Foundation of China(Grant Nos.51135003,U1234208)National Basic Research Program of China(973 Program,Grant No.2014CB046303)+3 种基金High-class CNC Machine Tools and Basic Manufacturing Equipment of Important National Science and Technology Specific Projects(Grant No.2013ZX04011-011)National Key Laboratory of Mechanical System and Vibration Project(Grant No.MSV201402)Scientific Research Business Fund of Central Colleges and Universities(Grant No.N150304006)Excellent Talents Support Program for Colleges and Universities in Liaoning Province of China(Grant No.LJQ2014030)
文摘The current research of reliability allocation of CNC lathes always treat CNC lathes as independent series systems. However, CNC lathes are complex systems in the actual situation. Failure correlation is rarely considered when reliabil?ity allocation is conducted. In this paper, drawbacks of reliability model based on failure independence assumption are illustrated, after which, reliability model of CNC lathes considering failure correlation of subsystems is established based on Copula theory, which is an improvement of traditional reliability model of series systems. As the failure time of CNC lathes often obeys Weibull or exponential distribution, Gumbel Copula is selected to build correlation model. After that, a reliability allocation method considering failure correlation is analyzed based on the model established before. Reliability goal is set first and then failure rates are allocated to subsystems according to the allocation vector through solving the correlation model. Reliability allocation is conducted for t = 1. A real case of a CNC lathe and a numerical case are presented together to illustrate the advantages of the reliability model established consider?ing failure correlation and the corresponding allocation method. It shows that the model accords to facts and real working condition more, and failure rates allocated to all the subsystems are increased to some extent. This research proposes a reliability allocation method which takes failure correlation among subsystems of CNC lathes into consid?eration, and costs for design and manufacture could be decreased.
基金The financial support for this research is provided by the Natural Science foundation of China(No.50475117)Youth Natural Science Fund of Shanxi(No.20011021)
文摘In order to provide reliable data for the dynamic design or modification of a tool machine,the dynamic character- istics of the headstock,which is the main component to bear moment,must be obtained precisely.In the paper,the method based on the combination of calculation mode and experiment mode is proposed to analyze the dynamic characteristics of the headstock.The modal parameters and the mode shapes are calculated by ANSYS7.1 software.According to the FEM calculating results,the ex- periment parameters can be selected correctly.The modal parameters of the headstock have to be calculated and identified precisely. On the basis of these modal parameters,the faults of the headstock are shown and its weak points of design are illustrated.A con- clusion is drawn that some reasonable reinforce positions could greatly improve the dynamic characteristics of the system and this ap- proach is proved to be precise and reliable.
文摘Based on the mechanism of chip breaking and the principle of semi-solid thixomolding, the lathe process of AZ91D magnesium alloys chips used in semi-solid thixotropic injection molding process was studied. With three kinds of turning tools, such as 31303C5, 31003C and 31303C, different chips were gotten. And by one tool with different lathe parameters, different chips were gotten. The results show that, under the needed condition of the thixotropic injection molding machine, the ideal chips are gotten and the size of magnesium alloy chips must be about 35mm, and the turning tool is chosen, whose chip breaker groove is narrower and the depth of cutting is more than 3mm as well as the amount of feed is larger than 0.3mm. The deformation occurs on the microstructure of the chips, and the residual stress is important to the later microstructure of semi-solid state in injection molding.
文摘This paper introduces a system of computer aided assembly process planning for spindle box of NC lathe. The method of describing assembly information and generating assembly process drawing is presented. The principles of decision for assembly sequence ar
文摘In ultra precision cutting process, vibration is one of the key factors affecting the machining quality. In this paper, the damping methods of HCM I Ultra precision Lathe are discussed in both complete machine and slide. It is pointed out that integrated passive and active vibration control (IPAVC) by combining passive vibration control (PVC) and active vibration control (AVC) can not only eliminate high frequency vibration but also improve the damping effect to low frequency vibration. Experiment results show the effectiveness of the integrated passive and active vibration control.
基金Supported by the Project of Jilin Province(20150101025JC)the National Natural Science Foundation of China(51175222)
文摘An importance analysis model for computer numerical control(CNC)lathe subsystems was proposed.The model was based on technique for order preference by similarity to an ideal solution(TOPSIS)and considered the structure correlation between subsystems and the complete machine,the fault correlation of each subsystem and so on.The model can obtain a comprehensive sequencing of subsystems based on their importance to the complete machine.It lays a theoretical foundation for reliability allocation.
文摘In recent years virtual reality technology has been extensively applied to the areas relating to manufacturing, such as factory layout planning, manufacturing planning, operation training, system testing, and process control, etc. Most of the studies made in the past focused on the simulation and monitoring of the entire manufacturing system, or the simulation of working schedule implementation. There was no complete research result on the most basic processing unit of manufacturing system––the operation training for the lathe works. However, these skills of operating methods are the basic skills and particularly emphasized in the practical operation during instruction. As observed from the past experience, after workers had learned the operating process of lathe works, they could achieve very good results in the written examination of the basic knowledge about the operation of different works. However, when they faced the actual operation in front of machine, they were always at a loss. The reason behind this was that when the workers had to face the possible collision and damage during actual operation of machine, since they did not have performed many times of simulated computer rehearsal designed for them to get familiar with the entire operating process, fear and nervous psychology were naturally derived from them. In view of this, the paper uses EON Studio software to integrate virtual reality technology with the application of 3D solid model to simulate a virtual operation of the various operating steps and virtual machining of lathe works during practical operation of lathe machine. The simulation enables users to learn in the simulated environment without scruple. After the accumulation of learning experience, it can be applied in the actual environment to accomplish the mission of operation.
文摘A process capability study is performed for the turning process on a general purpose center lathe in order to verify the process performance and machine ability to perform within specified tolerance limit. The process and machine capability indices were measured to determine the process and machine adequacy for industrial application. The tolerance limits were obtained from the given nominal size of the shaft, using the basic hole system and 90 sample shafts were turned on the lathe machine to specification for varying spindle speed and feed rate of the lathe. Three (3) samples were randomly selected for the turning process of a combination of the spindle speed and feed rate as a subgroup size for a total subgroup of thirty (30). The diameters (representing the quality characteristics) were used to generate control charts and capability histogram for the process. The process is within statistical control but found incapable of meeting up to specification because the capability index (C<sub>p</sub>) measured was less than 1 and the machine capability for industrial application is not adequate.
基金supported by the National Natural Science Foundation of China(Grant Nos.62073184,52105490).
文摘The vibration disturbance from an external environment affects the machining accuracy of ultra-precision machining equipment.Most active vibration-isolation systems(AVIS)have been developed based on static loads.When a vibration-isolation load changes dynamically during ultra-precision turning lathe machining,the system parameters change,and the efficiency of the active vibration-isolation system based on the traditional control strategy deteriorates.To solve this problem,this paper proposes a vibration-isolation control strategy based on a genetic algorithm-back propagation neural network-PID control(GA-BP-PID),which can automatically adjust the control parameters according to the machining conditions.Vibration-isolation simulations and experiments based on passive vibration isolation,a PID algorithm,and the GA-BP-PID algorithm under dynamic load machining conditions were conducted.The experimental results demonstrated that the active vibration-isolation control strategy designed in this study could effectively attenuate vibration disturbances in the external environment under dynamic load conditions.This design is reasonable and feasible.
文摘In order to meet increasing demand for higher productivity and flexibility, recently many kinds of multi-functional machine tools, which are capable of multiple machining functions or different kinds of machining processes on one machine, have been developed and widely used in manufacturing industries. In this study, a multi-functional turning lathe, which has two spindles and two turrets so that multiple turning operations and various machining processes could be performed simultaneously, has been developed. Furthermore, the equations of correlation between whole responses and cross responses of the two spindles have been derived to examine to what extent the two spindles affect each other’s vibrations.
