Additive manufacturing of magnesium and its alloys: process-formabilitymicrostructure-performance relationship and underlying mechanism

Magnesium and its alloys,as a promising class of materials,is popular in lightweight application and biomedical implants due to their low density and good biocompatibility.Additive manufacturing(AM)of Mg and its alloys is of growing interest in academia and industry.The domain-by-domain localized forming characteristics of AM leads to unique microstructures and performances of AM-process Mg and its alloys,which are different from those of traditionally manufactured counterparts.However,the intrinsic mechanisms still remain unclear and need to be in-depth explored.Therefore,this work aims to discuss and analyze the possible underlying mechanisms regarding defect appearance and elimination,microstructure formation and evolution,and performance improvement,based on presenting a comprehensive and systematic review on the relationship between process parameters,forming quality,microstructure characteristics and resultant performances.Lastly,some key perspectives requiring focus for further progression are highlighted to promote development of AM-processed Mg and its alloys and accelerate their industrialization.

Challenges in the Development of Film-Forming Additives for Lithium Ion Battery: A Review

Electrolytes additives are ubiquitous and indispensable in all electrochemical devices. In this sense, the principle and the classification of film-forming additives for lithium ion secondary batteries are described. The film formation mechanism and research progress of the pyrazole derivatives, organic halogenide, esters and derivatives, boron compounds and inorganic compounds are introduced. Emphasis is focused on the principles and film-forming mechanisms of each additive. The development of film-forming additives is forecasted and prospected.

Recent progress on electrolyte functional additives for protection of nickel-rich layered oxide cathode materials

In advantages of their high capacity and high operating voltage,the nickel(Ni)-rich layered transition metal oxide cathode materials(LiNi_(x)Co_(y)Mn_(z)O_(2)(NCMxyz,x+y+z=1,x≥0.5)and LiNi_(0.8)Co_(0.15)Al_(0.05)O_(2)(NCA))have been arousing great interests to improve the energy density of LIBs.However,these Nirich cathodes always suffer from rapid capacity degradation induced by unstable cathode-electrolyte interphase(CEI)layer and destruction of bulk crystal structure.Therefore,varied electrode/electrolyte interface engineering strategies(such as electrolyte formulation,material coating or doping)have been developed for Ni-rich cathodes protection.Among them,developing electrolyte functional additives has been proven to be a simple,effective,and economic method to improve the cycling stability of Nirich cathodes.This is achieved by removing unfavorable species(such as HF,H_(2)O)or constructing a stable and protective CEI layer against unfavorable reactive species(such as HF,H_(2)O).Herein,this review mainly introduces the varied classes of electrolyte functional additives and their working mechanism for interfacial engineering of Ni-rich cathodes.Especially,key favorable species for stabilizing CEI layer are summarized.More importantly,we put forward perspectives for screening and customizing ideal functional additives for high performance Ni-rich cathodes based LIBs.

Plasma Surface Cu Alloyed Layer as a Lubricant on Stainless Steel Sheet:Wear Characteristics and On-job Performance in Incremental Forming

To solve the problems of poor forming and easy adhesion of the stainless steel,Cu alloyed layer on the stainless steels was prepared by the double glow plasma surface alloying technique.The experimentalresults indicated that the supersaturated copper dispersedly precipitated in grain interior and crystalboundaries and formed the vermicular structure.The tribologicaltests indicated that the friction coefficient of the Cu alloyed layer was lower than that of the stainless steels.The wear rate of stainless steelin the presence of Cu alloyed layer was approximately 2-fold lower than that in the absence of the alloyed layer.The results of the incrementalforming indicated that the ploughing phenomenon was not observed on the stainless steelin the presence of Cu alloyed layer during the incrementalforming,while the stainless steelpresented the deep ploughing.Therefore,Cu alloyed layer on stainless steelexhibited excellent self-lubrication and forming properties.

FE simulation and process analysis on forming of aluminum alloy multi-layer cylinder parts with flow control forming

The aluminum alloy parts used in airbag of car were studied with flow control forming(FCF) method, which was a good way to low forming force and better mechanical properties. The key technology of FCF was the design of control chamber to divide metal flow. So, the design method of FCF was analyzed and two type of control chamber were put forward. According to divisional principle, calculation model of forming force and approximate formula were given. Then forming process of aluminum alloy multi-layer cylinder parts was simulated. The effect of friction factor, die radius and punch velocity on metal flow and forming force was obtained. Finally, the experiment was preformed under the direction of theory and finite element(FE) simulation results. And the qualified parts were manufactured. The simulation data and experimental results show that the forming sequence of inner wall and outer wall, and then the force step, can be controlled by adjusting the process parameters. And the FCF technology proposed has very important application value in precision forging.

Enabling an Inorganic-Rich Interface via Cationic Surfactant for High-Performance Lithium Metal Batteries

An anion-rich electric double layer(EDL)region is favorable for fabricating an inorganic-rich solid-electrolyte interphase(SEI)towards stable lithium metal anode in ester electrolyte.Herein,cetyltrimethylammonium bromide(CTAB),a cationic surfactant,is adopted to draw more anions into EDL by ionic interactions that shield the repelling force on anions during lithium plating.In situ electrochemical surface-enhanced Raman spectroscopy results combined with molecular dynamics simulations validate the enrichment of NO_(3)^(−)/FSI−anions in the EDL region due to the positively charged CTA^(+).In-depth analysis of SEI structure by X-ray photoelectron spectroscopy and time-of-flight secondary ion mass spectrometry results confirmed the formation of the inorganic-rich SEI,which helps improve the kinetics of Li^(+)transfer,lower the charge transfer activation energy,and homogenize Li deposition.As a result,the Li||Li symmetric cell in the designed electrolyte displays a prolongated cycling time from 500 to 1300 h compared to that in the blank electrolyte at 0.5 mA cm^(-2) with a capacity of 1 mAh cm^(-2).Moreover,Li||LiFePO_(4) and Li||LiCoO_(2) with a high cathode mass loading of>10 mg cm^(-2) can be stably cycled over 180 cycles.

Effect of Aluminium Addition on Glass Forming Ability of Nd_(55-x)Al_(10+x)Fe_(15)Co_(20)(x=0,5,10)Alloys

Nd55-x Al10＋x Fe15 （x =0, 5, 10） bulk glass-forming alloys with distinct glass transition in differential scanning calorimetry （DSC） traces were obtained by suction casting, The glass forming ability （GFA） of the alloys was investigated. It was found that the reduced glass transition temperature （Trg） and the parameter γ of the alloys increased with the increasing concentration of Al. The glass formation enthalpy of the alloys was calculated based on Miedema＇s model, and it was suggested that the GFA of the alloys could be enhanced by the decrease of the glass formation enthalpy with Al additions.

Research Progress of Chinese Herbal Medicine Additives in Layer Breeding

Chinese herbal medicine have dual effects of medicinal value and nutrition regulation. In recent years, antibiotics have been widely forbidden in live- stock production, which are inevitably replaced by natural Chinese herbal medicine in livestock breeding. A brief summary of current research progress of Chinese herbal medicine in layer breeding is given in the paper.

High uniformity and forming-free ZnO-based transparent RRAM with HfO_x inserting layer

The impacts of HfOx inserting layer thickness on the electrical properties of the ZnO-based transparent resistance random access memory （TRRAM） device were investigated in this paper. The bipolar resistive switching behavior of a single ZnO film and bilayer HfOx/ZnO films as active layers for TRRAM devices was demonstrated. It was revealed that the bilayer TRRAM device with a 10-nm HfOx inserted layer had a more stable resistive switching behavior than other devices including the single layer device, as well as being forming free, and the transmittance was more than 80% in the visible region. For the HfOx/ZnO devices, the current conduction behavior was dominated by the space-charge-limited current mechanism in the low resistive state （LRS） and Schottky emission in the high resistive state （HRS）, while the mechanism for single layer devices was controlled by ohmic conduction in the LRS and Poole-Frenkel emission in the HRS.

UiO-66 type metal-organic framework as a multifunctional additive to enhance the interfacial stability of Ni-rich layered cathode material

To effectively alleviate the surface structure degradation caused by electrolyte corrosion and transition metal(TM) dissolution for Ni-rich(Ni content > 0.6) cathode materials, porous Zirconium based metalorganic frameworks(Zr-MOFs, UiO-66) material is utilized herein as a positive electrode additive. UiO-66 owns tunable attachment sites and strong binding affinity, making itself an efficient defluorination agent to suppress the undesirable reactions caused by fluorine species. Besides, it can also relieve TMs dissolution and block the migration of TMs toward anode side since it’s a multifarious metal ions adsorbent,realizing both cathode and anode interface protection. Benefiting from these advantages, the UiO-66 assistant Ni-rich cathode achieves superior cycling stability. Particularly in full cell, the positive effects of this multifunctional additive are more pronounced than in the half-cell, that is after 400 cycles at 2 C,the capacity retention has doubled with the addition of UiO-66. More broadly, this unique application of functional additive provides new insight into the degradation mechanism of layered cathode materials and offers a new avenue to develop high-energy density batteries.

Tomography of the dynamic stress coefficient for stress wave prediction in sedimentary rock layer under the mining additional stress

In this study,the tomography of dynamic stress coefficient(TDSC)was established based on a mechanical model of stress wave propagation in bedding planes and a mathematical model of the stress wave attenuation in rock masses.The reliability of the TDSC was verified by a linear bedding plane model and field monitoring.Generally,the TDSC in the dynamic stress propagation of bedding planes increases with the following conditions:(1)the increase of the normal stiffness of the bedding plane,(2)the increase of the incident angle of the stress wave,(3)the decrease of the incident frequency of the stress wave,or(4)the growth of three ratios(the ratios of rock densities,elastic moduli,and the Poisson’s ratios)of rocks on either side of bedding planes.The additional stress weakens TDSC linearly and slowly during the stress wave propagation in bedding planes,and the weakening effect increases with the growth of the three ratios.Besides,the TDSC decreases exponentially in the rock mass as propagation distance increases.In a field case,the TDSC decreases significantly as vertical and horizontal distances increase and its wave range increases as vertical distance increases in the sedimentary rock layers.

Wire and arc additive manufacturing of 4043 Al alloy using a cold metal transfer method

Cold metal transfer plus pulse(C+P)arc was applied in the additive manufacturing of 4043 Al alloy parts.Parameters in the manufacturing of the parts were investigated.The properties and microstructure of the parts were also characterized.Experimental results showed that welding at a speed of 8 mm/s and a wire feeding speed of 4.0 m/min was suitable to manufacture thin-walled parts,and the reciprocating scanning method could be adopted to manufacture thick-walled parts.The thin-walled parts of the C+P mode had fewer pores than those of the cold metal transfer(CMT)mode.The thin-and thick-walled parts of the C+P mode showed maximum tensile strengths of 172 and 178 MPa,respectively.Hardness decreased at the interface and in the coarse dendrite and increased in the refined grain area.

In situ monitoring methods for selective laser melting additive manufacturing process based on images-A review

Selective laser melting(SLM)has been widely used in the fields of aviation,aerospace and die manufacturing due to its ability to produce metal components with arbitrarily complex shapes.However,the instability of SLM process often leads to quality fluctuation of the formed component,which hinders the further development and application of SLM.In situ quality control during SLM process is an effective solution to the quality fluctuation of formed components.However,the basic premise of feedback control during SLM process is the rapid and accurate diagnosis of the quality.Therefore,an in situ monitoring method of SLM process,which provides quality diagnosis information for feedback control,became one of the research hotspots in this field in recent years.In this paper,the research progress of in situ monitoring during SLM process based on images is reviewed.Firstly,the significance of in situ monitoring during SLM process is analyzed.Then,the image information source of SLM process,the image acquisition systems for different detection objects(the molten pool region,the scanned layer and the powder spread layer)and the methods of the image information analysis,detection and recognition are reviewed and analyzed.Through review and analysis,it is found that the existing image analysis and detection methods during SLM process are mainly based on traditional image processing methods combined with traditional machine learning models.Finally,the main development direction of in situ monitoring during SLM process is proposed by combining with the frontier technology of image-based computer vision.

Fabrication of directional solidification components of nickel-base superalloys by laser metal forming

Straight plates, hollow columns, ear-like blade tips, twist plates withdirectional solidification microstructure made of Rene 95 superalloys were successfully fabricatedon Nickel-base superalloy and DD3 substrates, respectively. The processing conditions for productionof the parts with corresponding shapes were obtained. The fabrication precision was high and thecomponents were compact. The solidification microstructure of the parts was analyzed by opticalmicroscopy. The results show that the solidification microstructure is composed of columnardendrites, by epitaxial growth onto the directional solidification substrates. The crystallographyorientation of the parts was parallel to that of the substrates. The primary arm spacing was about10 mum, which is in the range of superfine dendrites, and the secondary arm was small or evendegenerated. It is concluded that the laser metal forming technique provides a method to manufacturedirectional solidification components.

Layer-block tectonics of Cenozoic basements and formation of intra-plate basins in Nansha micro-plate, southern South China Sea

Layer-block tectonics （LBT） concept, with the core of pluralistic geodynamic outlook and multilayer-sliding tectonic outlook, is one of new keys to study 3-dimensional solid and its 4-dimensional evolution history of global tectonic system controlled by global geodynamics system. The LBT concept is applied to study the lithospheric tectonics of the southern South China Sea （SCS）. Based on the analysis of about 30 000 km of geophysical and geological data, some layer-blocks in the Nansha micro-plate can be divided as Nansha ultra-crustal layer-block, Zengmu crustal layer-block, Nanwei （Rifleman bank）-Andu （Ardasier bank） and Liyue （Reed bank） North Palawan crustal layer-blocks, Andu-Bisheng and Liyue-Banyue basemental layer-blocks. The basic characteristics of the basemental layer-blocks have been dicussed, and three intra-plate basin groups are identified. The intra-plate basins within Nansha micro-plate can be divided into three basin groups of Nanwei- Andu, Feixin-Nanhua, and Liyue-North Palawan based on the different geodynamics. In the light of pluralistic geodynamic concept, the upheaving force induced by the mid-crust plastic layer is proposed as the main dynamical force which causes the formation of the intra-plate basins within the Nansha micro-plate. Finally, models of a face-to-face dip-slip detachment of basemental layerblock and a unilateral dip-slip-detachment of basemental layer-block are put forward for the forming mechanisms of the Nanwei Andu and Liyue-North Palawan intra-plate basin groups, respectively.

Hybrid Additive Manufacturing of Forming Tools

Additive manufacturing(AM)is widely used in the automotive industry and has been expanded to include aerospace,marine,and rail.High flexibility and the possibility of manufacturing complex parts in AM motivate the integration of additive manu-facturing with classical forming technologies,which can improve tooling concepts and reduce costs.This study presents three applications of this integration.First,the possibility of successful utilization of selective laser melting for manufacturing extrusion tools with complex cooling channels and paths for thermocouples is reported,leading to significantly reduced inner die temperatures during the extrusion process.Second,sheet lamination is integrated with laser metal deposition(LMD)to manufacture deep-drawing dies.Promising results are achieved in reducing the stair step effect,which is the main challenge in sheet lamination,by LMD and following post-processing such as milling,ball burnishing,and laser polishing.The new manufacturing route shows that LMD can economically and efficiently reduce the stair step effect and omit the hardening step from the conventional manufacturing process route.Finally,LMD is used to manufacture a hot stamping punch with improved surface roughness by ball burnishing and near-surface complex cooling channels.The experimental results show that the manufactured punch has lower temperatures during hot stamping compared with the conventionally manufactured punch.This study shows the successful integration of AM processes with classical forming processes.

二维层状盆地地震动附加放大特征研究:SV波入射

发展了一种基于谱元法和多次透射边界的平面SV波入射下二维复杂场地波动数值模拟方法。基于该方法,模拟分析了31条地震波输入下二维典型层状沉积盆地中的各场点相比其对应的一维土层模型的模拟地震动的附加放大特征,分析了放大系数对于输入地震波的敏感性。结果表明,该方法具有较高精度和良好的高频稳定性。不同地震波输入下,盆地地面运动及其放大特征存在较大差别。水平分量上平均反应谱放大系数的较大值(最大1.2左右)集中在盆地边缘区域及周期等于0.5倍~0.7倍自振周期附近,垂直分量上较大放大系数(最大0.9左右)紧邻盆地角点且周期为0.3倍自振周期处。同时,盆地对不同周期地震动的放大特征,以及不同位置点的谱放大系数随周期的变化规律均表现出明显不同,相对短周期地震动的盆地边缘效应最为强烈,而相对长周期地震动的放大作用明显减弱。此外,盆地边缘区域的放大系数对输入波最为敏感,不同地震波输入下放大系数值在较大范围内变化;而盆地中间区域的放大系数对输入波不敏感,其值的变化范围相对较小。

电弧熔丝增材制造控形技术研究现状与展望

金属增材制造是制造强国战略下推动我国高端装备制造业转型升级的重点发展方向。电弧增材制造以其高沉积效率、低成本、可进行复杂结构直接成形等优势受到了广泛的关注。但增材过程中涉及的物理过程复杂,成形质量与精度面临很大挑战。针对电弧增材制造技术短流程、长周期的制造特征,讨论如何从热源上降低成形偏差、从过程上降低制造误差、从结果上改善成形精度,介绍了一系列创新的热源调制、过程控制与结果优化的方法策略,总结了现有技术存在的问题与面临的挑战,为如何进一步提升电弧增材过程的成形控制效果提出了几点思考。

基于向量式有限元的网壳结构地震易损性分析

为解决网壳结构地震易损性研究中,增量动力分析(incremental dynamic analysis,IDA)所面临的结构非线性分析耗时长且求解困难的问题,提出了一种基于向量式有限元的IDA方法。首先,以一个Kiewitt-8型单层球面网壳为例,验证了向量式有限元方法求解结构地震响应的准确性,其次选取12个不同参数的Kiewitt-8型单层球面网壳为研究对象,并考虑材料不确定性进行IDA分析,以地震峰值加速度与结构最大节点位移比为参数,绘制了结构在地震作用下的IDA曲线和轻微破坏、严重破坏及倒塌这三种性态下的易损性曲线。结果表明:向量式有限元能高效且准确的求解网壳结构的地震响应,屋面质量和矢跨比的增加均会增加三种性态点的超越概率;对于本文的网壳结构算例,求解时间仅为传统有限元方法的1/15,误差在3%以内,屋面质量和矢跨比的改变导致地震危险性最大增加了75%。