A new method called mixed Lagrangian and Eulerian (MiLE) method was used to simulate the continuous casting process in a mold of free-cutting steel 38MnVS.The simulation results are basically in agreement with exper...A new method called mixed Lagrangian and Eulerian (MiLE) method was used to simulate the continuous casting process in a mold of free-cutting steel 38MnVS.The simulation results are basically in agreement with experimental data in the literature,achieving the three-dimensional visualization of temperature distribution,melt flow,shell thickness,and stress distribution of blooms in a mold.It is shown that the flow velocity of steel melt becomes smaller gradually as the casting proceeds.When the flow reaches a certain depth,two types of flow patterns can be observed in the upper zone of the mold.The first flow pattern is to flow downwards,and the second one is to flow upwards to the meniscus.The corner temperature is higher,and the thickness is thinner than those in the mid-face.The effective stress in the corner area is much bigger than that in the mid-face,indicating that the corner area is the dangerous zone of cracking.展开更多
The free-cutting phase in RE or Ca-RE treated sulfur-containing free-cutting steel is the eutectic phases of MnS-RE_2S_3 and (Mn,Ca)S-RE_2S_3,respectively.The atomic ratio of RE/S needed to modify all the MnS into the...The free-cutting phase in RE or Ca-RE treated sulfur-containing free-cutting steel is the eutectic phases of MnS-RE_2S_3 and (Mn,Ca)S-RE_2S_3,respectively.The atomic ratio of RE/S needed to modify all the MnS into the eutectic phase is higher than 1.48 or 1.41-1.37 Ca/S,when RE or Ca-RE is used as the modifiz- er in the sulfur-containing free-cutting steel.Moreover,the thermodynamical calculation shows that the eutectic temperature is lower than the solidifying temperature,which is the key condition for the eutectic phase to keep globual during solidifying.展开更多
1.IntroductionThe shape of sulphide has a great influ-ence on machinability and transverse prop-erty of steel.It is very important to obtainoval sulphide instead of elongated one forimproving machinability and transve...1.IntroductionThe shape of sulphide has a great influ-ence on machinability and transverse prop-erty of steel.It is very important to obtainoval sulphide instead of elongated one forimproving machinability and transverseproperties[1,2].展开更多
In this study,the influence of plastic deformation produced by cold rolling at reduction ratios ranging from 10% to 80% on the microstructure,mechanical properties,and pitting corrosion behavior of high-sulfur freecut...In this study,the influence of plastic deformation produced by cold rolling at reduction ratios ranging from 10% to 80% on the microstructure,mechanical properties,and pitting corrosion behavior of high-sulfur freecutting 316 LS austenitic stainless steel was investigated. The results indicate that slipping is the predominant effect and that sulfide inclusions extend along the rolling direction during the cold deformation of 316 LS. The strong austenite stability of 316 LS results in the formation of only a small quantity of deformation-induced martensite. The experimental results reveal that the strength,hardness,and yield ratio increased with increases in the reduction ratio,mainly due to work hardening,whereas the elongation decreased drastically,due to the combined effect of the work hardening and brittleness caused by the numerous sulfide inclusions. Electrochemically active sites on the surface of316 LS increased with an increased reduction ratio,which caused an increased current fluctuation in the passive zone. This also caused the breakdown potential( E_b) near the pitting zone to exhibit a gradual increase in the zigzag current shift to the left on the polarization curves. The E_b of 316 LS decreased with increases in the reduction ratio,mainly due to the extended sulfide inclusions,the increased dislocation density,and the deformation-induced martensite content.展开更多
A new combined steel lead damper (NCSLD) was presented. Construction and working mechanism of NCSLD were introduced,pseudo-static tests of the small size dampers which would be used in the subsequent shaking table tes...A new combined steel lead damper (NCSLD) was presented. Construction and working mechanism of NCSLD were introduced,pseudo-static tests of the small size dampers which would be used in the subsequent shaking table tests were carried out for the study of mechanical properties of NCSLD using electro-hydraulic servo press-shear machine. Processing technology of the damper was improved. Shaking table tests under two-dimensional excitation on structural aseismic control of a one-story structure model were carried out using the small size NCSLD; parameters of the structure and shaking table were also introduced. Results indicate that process improvement is beneficial to the implementation of working mechanism of the damper,NCSLD has full hysteresis loop which takes on bilinearity,NCSLD has obvious energy dissipation effect and it can control structural seismic response effectively.展开更多
The main objective of this work was to evaluate the presence of lead and cadmium in galvanized steel tubes by hot-dip used exclusively for drinking water supply.In this research,samples of galvanized tubes were remove...The main objective of this work was to evaluate the presence of lead and cadmium in galvanized steel tubes by hot-dip used exclusively for drinking water supply.In this research,samples of galvanized tubes were removed from walls of residential buildings with 30 years of use.In the process of hot galvanizing,the manufacturing standards allow or for low cost conveniences,and the use of primary zinc ingot with 1.6%metallic impurities,such as lead and cadmium,is allowed,enabling the incorporation of these metals into the zinc coating deposited on the carbon steel.The associated corrosion of these tubes can release these toxic metals,contaminating the drinking water used by residents.The samples taken from the tubes were evaluated by a square-wave anodic stripping voltammetry technique,and the results for lead and cadmium suggested randomly distributed levels,indicating that the contents of these contaminants depend mainly on the quality of the added primary zinc and the operational conditions of the immersion bath.The metallographic evaluations performed on the samples of the galvanized tubes showed irregularities in thickness and even a lack of the zinc layer deposited on the carbon steel surface.These facts suggest that galvanized tubes should not be used for drinking water.展开更多
The volatilization of zinc and lead from the stainless steel making dust pellets in the direct recycling procedure was conducted by using a thermo-gravimetric analyzer and a Tamman furnace in the nitrogen atmosphere r...The volatilization of zinc and lead from the stainless steel making dust pellets in the direct recycling procedure was conducted by using a thermo-gravimetric analyzer and a Tamman furnace in the nitrogen atmosphere respectively. The results show that the temperature has a significant effect on the volatilization rates of zinc and lead, and the carbon content in the pellets has no effect on the volatilization process. The volatilization of zinc is controlled by the chemical reaction between zinc oxide and carbon monoxide, while the volatilization of lead is controlled by the evaporation from liquid phase to the atmosphere. The volatilization of zinc and lead mainly happen at about 1 000 ℃ according to non-isothermal experiment.展开更多
基金supported by the National Natural Science Foundation of China (No.50874007)
文摘A new method called mixed Lagrangian and Eulerian (MiLE) method was used to simulate the continuous casting process in a mold of free-cutting steel 38MnVS.The simulation results are basically in agreement with experimental data in the literature,achieving the three-dimensional visualization of temperature distribution,melt flow,shell thickness,and stress distribution of blooms in a mold.It is shown that the flow velocity of steel melt becomes smaller gradually as the casting proceeds.When the flow reaches a certain depth,two types of flow patterns can be observed in the upper zone of the mold.The first flow pattern is to flow downwards,and the second one is to flow upwards to the meniscus.The corner temperature is higher,and the thickness is thinner than those in the mid-face.The effective stress in the corner area is much bigger than that in the mid-face,indicating that the corner area is the dangerous zone of cracking.
基金The project supported by the National Natural Science Foundation of China
文摘The free-cutting phase in RE or Ca-RE treated sulfur-containing free-cutting steel is the eutectic phases of MnS-RE_2S_3 and (Mn,Ca)S-RE_2S_3,respectively.The atomic ratio of RE/S needed to modify all the MnS into the eutectic phase is higher than 1.48 or 1.41-1.37 Ca/S,when RE or Ca-RE is used as the modifiz- er in the sulfur-containing free-cutting steel.Moreover,the thermodynamical calculation shows that the eutectic temperature is lower than the solidifying temperature,which is the key condition for the eutectic phase to keep globual during solidifying.
文摘1.IntroductionThe shape of sulphide has a great influ-ence on machinability and transverse prop-erty of steel.It is very important to obtainoval sulphide instead of elongated one forimproving machinability and transverseproperties[1,2].
文摘In this study,the influence of plastic deformation produced by cold rolling at reduction ratios ranging from 10% to 80% on the microstructure,mechanical properties,and pitting corrosion behavior of high-sulfur freecutting 316 LS austenitic stainless steel was investigated. The results indicate that slipping is the predominant effect and that sulfide inclusions extend along the rolling direction during the cold deformation of 316 LS. The strong austenite stability of 316 LS results in the formation of only a small quantity of deformation-induced martensite. The experimental results reveal that the strength,hardness,and yield ratio increased with increases in the reduction ratio,mainly due to work hardening,whereas the elongation decreased drastically,due to the combined effect of the work hardening and brittleness caused by the numerous sulfide inclusions. Electrochemically active sites on the surface of316 LS increased with an increased reduction ratio,which caused an increased current fluctuation in the passive zone. This also caused the breakdown potential( E_b) near the pitting zone to exhibit a gradual increase in the zigzag current shift to the left on the polarization curves. The E_b of 316 LS decreased with increases in the reduction ratio,mainly due to the extended sulfide inclusions,the increased dislocation density,and the deformation-induced martensite content.
基金Sponsored by the National Natural Science Foundation of China (Grant No. 50508012)Science &Technology Plan Project of Guangdong Province(Grant No. 20055190030)+1 种基金Key Basic Research Project of Science and Technology Ministry (Grant No. 2004CCA03300)Science &Technology Project of Guangzhou Education Bureau(Grant No.08C05)
文摘A new combined steel lead damper (NCSLD) was presented. Construction and working mechanism of NCSLD were introduced,pseudo-static tests of the small size dampers which would be used in the subsequent shaking table tests were carried out for the study of mechanical properties of NCSLD using electro-hydraulic servo press-shear machine. Processing technology of the damper was improved. Shaking table tests under two-dimensional excitation on structural aseismic control of a one-story structure model were carried out using the small size NCSLD; parameters of the structure and shaking table were also introduced. Results indicate that process improvement is beneficial to the implementation of working mechanism of the damper,NCSLD has full hysteresis loop which takes on bilinearity,NCSLD has obvious energy dissipation effect and it can control structural seismic response effectively.
文摘The main objective of this work was to evaluate the presence of lead and cadmium in galvanized steel tubes by hot-dip used exclusively for drinking water supply.In this research,samples of galvanized tubes were removed from walls of residential buildings with 30 years of use.In the process of hot galvanizing,the manufacturing standards allow or for low cost conveniences,and the use of primary zinc ingot with 1.6%metallic impurities,such as lead and cadmium,is allowed,enabling the incorporation of these metals into the zinc coating deposited on the carbon steel.The associated corrosion of these tubes can release these toxic metals,contaminating the drinking water used by residents.The samples taken from the tubes were evaluated by a square-wave anodic stripping voltammetry technique,and the results for lead and cadmium suggested randomly distributed levels,indicating that the contents of these contaminants depend mainly on the quality of the added primary zinc and the operational conditions of the immersion bath.The metallographic evaluations performed on the samples of the galvanized tubes showed irregularities in thickness and even a lack of the zinc layer deposited on the carbon steel surface.These facts suggest that galvanized tubes should not be used for drinking water.
文摘The volatilization of zinc and lead from the stainless steel making dust pellets in the direct recycling procedure was conducted by using a thermo-gravimetric analyzer and a Tamman furnace in the nitrogen atmosphere respectively. The results show that the temperature has a significant effect on the volatilization rates of zinc and lead, and the carbon content in the pellets has no effect on the volatilization process. The volatilization of zinc is controlled by the chemical reaction between zinc oxide and carbon monoxide, while the volatilization of lead is controlled by the evaporation from liquid phase to the atmosphere. The volatilization of zinc and lead mainly happen at about 1 000 ℃ according to non-isothermal experiment.