A validated numerical model was established to simulate gas−liquid flow behaviors in the oxygen-enriched side-blown bath furnace.This model included the slip velocity between phases and the gas thermal expansion effec...A validated numerical model was established to simulate gas−liquid flow behaviors in the oxygen-enriched side-blown bath furnace.This model included the slip velocity between phases and the gas thermal expansion effect.Its modeling results were verified with theoretical correlations and experiments,and the nozzle-eroded states in practice were also involved in the analysis.Through comparison,it is confirmed that the thermal expansion effect influences the flow pattern significantly,which may lead to the backward motion of airflow and create a potential risk to production safety.Consequently,the influences of air injection velocity and furnace width on airflow behavior were investigated to provide operating and design guidance.It is found that the thin layer melt,which avoids high-rate oxygen airflow eroding nozzles,shrinks as the injection velocity increases,but safety can be guaranteed when the velocity ranges from 175 to 275 m/s.Moreover,the isoline patterns and heights of thin layers change slightly when the furnace width increases from 2.2 to 2.8 m,indicating that the furnace width shows a limited influence on production safety.展开更多
This article analyzes the role of oxygen in lead zinc metallurgy,including shortening the metallurgical process,promoting energy conservation and environmental protection,improving metallurgical strength,enhancing raw...This article analyzes the role of oxygen in lead zinc metallurgy,including shortening the metallurgical process,promoting energy conservation and environmental protection,improving metallurgical strength,enhancing raw material adaptability,and enhancing comprehensive recovery efficiency.This article introduces different lead zinc metallurgical processes and their oxygen consumption characteristics,including oxygen enriched side blowing lead smelting,oxygen bottom blowing lead smelting,oxygen enriched top blowing lead smelting,flash smelting lead,oxygen pressure leaching zinc smelting,and atmospheric pressure oxygen leaching zinc smelting.It is pointed out that oxygen enhanced metallurgy is the direction for the transformation and upgrading of lead zinc metallurgy.展开更多
Lead extraction from spent lead–acid battery paste in a molten Na2CO3 salt containing Zn O as a sulfur-fixing agent was studied. Some influencing factors, including smelting temperature, reaction time, Zn O and salt ...Lead extraction from spent lead–acid battery paste in a molten Na2CO3 salt containing Zn O as a sulfur-fixing agent was studied. Some influencing factors, including smelting temperature, reaction time, Zn O and salt dosages, were investigated in detail using single-factor experiments. The optimum conditions were determined as follows: T = 880°C; t = 60 min; Na2CO3/paste mass ratio = 2.8:1; and the Zn O dosage is equal to the stoichiometric requirement. Under the optimum conditions, the direct recovery rate of lead reached 98.14%. The results suggested that increases in temperature and salt dosage improved the direct recovery rate of lead. XRD results and thermodynamic calculations indicated that the reaction approaches of lead and sulfur were Pb SO4→Pb and Pb SO4→Zn S, respectively. Sulfur was fixed in the form of Zn S, whereas the molten salt did not react with other components, serving only as a reaction medium.展开更多
A new bath smelting process was proposed to recover iron for solid wastes reduction.99.79%of iron metallization,99.61%of iron recovery,pig iron with93.58%Fe,0.021%S,0.11%P,1.38%C,0.22%Si,0.01%Pb and0.031%Zn were achie...A new bath smelting process was proposed to recover iron for solid wastes reduction.99.79%of iron metallization,99.61%of iron recovery,pig iron with93.58%Fe,0.021%S,0.11%P,1.38%C,0.22%Si,0.01%Pb and0.031%Zn were achievedafter the wastes were smelted at1575°C for20min under C/Fe molar ratio of1.6and basicity of1.2.The produced pig iron could beused in steel-making.This study provides a way for recycling iron from smelting slag and hydrometallurgical residue.展开更多
The pre-warning of abnormal energy consumption is important for energy conservation of industrial engineering. However, related studies on the lead smelting industries which usually have a huge energy consumption are ...The pre-warning of abnormal energy consumption is important for energy conservation of industrial engineering. However, related studies on the lead smelting industries which usually have a huge energy consumption are rarely reported. Therefore, a pre-warning system was established in this study based on the intelligent prediction of energy consumption and the identification of abnormal energy consumption. A least square support vector regression (LSSVR) model optimized by the adaptive genetic algorithm was developed to predict the energy consumption in the process of lead smelting. A recurrence plots (RP) analysis and a confidence intervals (CI) analysis were conducted to quantitatively confirm the stationary degree of energy consumption and the normal range of energy consumption, respectively, to realize the identification of abnormal energy consumption. It is found the prediction accuracy of LSSVR model can exceed 90% based on the comparison between the actual and predicted data. The energy consumption is considered to be non-stationary if the correlation coefficient between the time series of periodicity and energy consumption is larger than that between the time series of periodicity and Lorenz. Additionally, the lower limit and upper limit of normal energy consumption are obtained.展开更多
Crucible lead smelting, a traditional technology unique to China, refers to the production of lead by reducing lead sulfide with iron metal in crucibles. In recent years, a number of crucible lead production sites of ...Crucible lead smelting, a traditional technology unique to China, refers to the production of lead by reducing lead sulfide with iron metal in crucibles. In recent years, a number of crucible lead production sites of the Liao-Jin-Yuan periods(tenth–fourteenth centuries CE) have been found in northern China, providing opportunities for the study of the technology. This paper provides a comprehensive overview of this technology based on the historical and archaeological evidence, with particular emphasis on the crucibles used. Firstly, it reviews the historical records on crucible lead smelting, and introduces, in detail, the technology used in Gansu during the Qing period(1644–1911) as well as indigenous methods used in the twentieth century;secondly, it summarizes the discoveries of crucible lead smelting sites in recent years, and reconstructs the manufacturing of crucibles and the iron reduction method by analysis of the crucible and slag;finally, it expounds the technical characteristics of crucible lead smelting, and explores the origin and development of the technology.展开更多
Vapor pressure of lead and lead chlorides from FeOT？CaO？SiO2？Al2O3 slag system was measured by using Knudsen effusion method. The results suggest that the vapor pressures of lead and lead chlorides increase with in...Vapor pressure of lead and lead chlorides from FeOT？CaO？SiO2？Al2O3 slag system was measured by using Knudsen effusion method. The results suggest that the vapor pressures of lead and lead chlorides increase with increasing temperature. For the slag systems without chlorine, the logarithm of vapor pressure （lnp） shows highly linear dependency on the reciprocal of temperature （1/T）, and higher vapor pressure is observed in the condition where more metallic lead vapor is formed. In this case, the vapor pressure of lead increases with increasing slag basicity （w（CaO）/w（SiO2））, increasing FeO content andw（Fe2＋）/w（Fe3＋） ratio. For the case of slag system with chlorine addition, the total pressures of PbCl2 and PbCl increase with decreasing basicity and FeO content of slag.展开更多
基金the support from the National Key R&D Program of China(No.2018YFC1901606).
文摘A validated numerical model was established to simulate gas−liquid flow behaviors in the oxygen-enriched side-blown bath furnace.This model included the slip velocity between phases and the gas thermal expansion effect.Its modeling results were verified with theoretical correlations and experiments,and the nozzle-eroded states in practice were also involved in the analysis.Through comparison,it is confirmed that the thermal expansion effect influences the flow pattern significantly,which may lead to the backward motion of airflow and create a potential risk to production safety.Consequently,the influences of air injection velocity and furnace width on airflow behavior were investigated to provide operating and design guidance.It is found that the thin layer melt,which avoids high-rate oxygen airflow eroding nozzles,shrinks as the injection velocity increases,but safety can be guaranteed when the velocity ranges from 175 to 275 m/s.Moreover,the isoline patterns and heights of thin layers change slightly when the furnace width increases from 2.2 to 2.8 m,indicating that the furnace width shows a limited influence on production safety.
文摘This article analyzes the role of oxygen in lead zinc metallurgy,including shortening the metallurgical process,promoting energy conservation and environmental protection,improving metallurgical strength,enhancing raw material adaptability,and enhancing comprehensive recovery efficiency.This article introduces different lead zinc metallurgical processes and their oxygen consumption characteristics,including oxygen enriched side blowing lead smelting,oxygen bottom blowing lead smelting,oxygen enriched top blowing lead smelting,flash smelting lead,oxygen pressure leaching zinc smelting,and atmospheric pressure oxygen leaching zinc smelting.It is pointed out that oxygen enhanced metallurgy is the direction for the transformation and upgrading of lead zinc metallurgy.
基金financially supported by the National Nature Science Foundation of China (Nos. 51234009 and 51104182)the Natural Science Foundation of Hunan Province, China (No. 13JJ5035)the Scientific Research Fund of Hunan Provincial Education Department, China (No. 14C0349)
文摘Lead extraction from spent lead–acid battery paste in a molten Na2CO3 salt containing Zn O as a sulfur-fixing agent was studied. Some influencing factors, including smelting temperature, reaction time, Zn O and salt dosages, were investigated in detail using single-factor experiments. The optimum conditions were determined as follows: T = 880°C; t = 60 min; Na2CO3/paste mass ratio = 2.8:1; and the Zn O dosage is equal to the stoichiometric requirement. Under the optimum conditions, the direct recovery rate of lead reached 98.14%. The results suggested that increases in temperature and salt dosage improved the direct recovery rate of lead. XRD results and thermodynamic calculations indicated that the reaction approaches of lead and sulfur were Pb SO4→Pb and Pb SO4→Zn S, respectively. Sulfur was fixed in the form of Zn S, whereas the molten salt did not react with other components, serving only as a reaction medium.
基金Project(51574295) supported by the National Natural Science Foundation of ChinaProject(2014FJ1011) supported by the Key Project of Science and Technology of Hunan Province,China+1 种基金Project(2012GS430201) supported by the Science and Technology Program for Public Wellbeing,ChinaProject supported by the Co-Innovation Center for Clean and Efficient Utilization of Strategic Metal Mineral Resources,China
文摘A new bath smelting process was proposed to recover iron for solid wastes reduction.99.79%of iron metallization,99.61%of iron recovery,pig iron with93.58%Fe,0.021%S,0.11%P,1.38%C,0.22%Si,0.01%Pb and0.031%Zn were achievedafter the wastes were smelted at1575°C for20min under C/Fe molar ratio of1.6and basicity of1.2.The produced pig iron could beused in steel-making.This study provides a way for recycling iron from smelting slag and hydrometallurgical residue.
基金Project(2015SK1002) supported by Key Projects of Hunan Province Science and Technology Plan,China
文摘The pre-warning of abnormal energy consumption is important for energy conservation of industrial engineering. However, related studies on the lead smelting industries which usually have a huge energy consumption are rarely reported. Therefore, a pre-warning system was established in this study based on the intelligent prediction of energy consumption and the identification of abnormal energy consumption. A least square support vector regression (LSSVR) model optimized by the adaptive genetic algorithm was developed to predict the energy consumption in the process of lead smelting. A recurrence plots (RP) analysis and a confidence intervals (CI) analysis were conducted to quantitatively confirm the stationary degree of energy consumption and the normal range of energy consumption, respectively, to realize the identification of abnormal energy consumption. It is found the prediction accuracy of LSSVR model can exceed 90% based on the comparison between the actual and predicted data. The energy consumption is considered to be non-stationary if the correlation coefficient between the time series of periodicity and energy consumption is larger than that between the time series of periodicity and Lorenz. Additionally, the lower limit and upper limit of normal energy consumption are obtained.
基金This paper is sponsored by“Preliminary Research on Ancient Chinese Crucible Smelting Technology”(Approval No.:51404242)“Research on Ancient Iron Reducing Silver and Lead Smelting Technology”(Approval No.:51704023)of the Youth Science Foundation of the National Natural Science Foundation of Chinathe Major Breakthrough project“Research on Ancient Chinese Crucible Smelting Technology”(Approval No.:Y621011003)of the Institute for the History of Natural Sciences,Chinese Academy of Sciences.
文摘Crucible lead smelting, a traditional technology unique to China, refers to the production of lead by reducing lead sulfide with iron metal in crucibles. In recent years, a number of crucible lead production sites of the Liao-Jin-Yuan periods(tenth–fourteenth centuries CE) have been found in northern China, providing opportunities for the study of the technology. This paper provides a comprehensive overview of this technology based on the historical and archaeological evidence, with particular emphasis on the crucibles used. Firstly, it reviews the historical records on crucible lead smelting, and introduces, in detail, the technology used in Gansu during the Qing period(1644–1911) as well as indigenous methods used in the twentieth century;secondly, it summarizes the discoveries of crucible lead smelting sites in recent years, and reconstructs the manufacturing of crucibles and the iron reduction method by analysis of the crucible and slag;finally, it expounds the technical characteristics of crucible lead smelting, and explores the origin and development of the technology.
基金Project supported by the Japan Oil,Gas and Metals National Corporation(JOGMEC)Project(51474021)supported by the National Natural Science Foundation of China
文摘Vapor pressure of lead and lead chlorides from FeOT？CaO？SiO2？Al2O3 slag system was measured by using Knudsen effusion method. The results suggest that the vapor pressures of lead and lead chlorides increase with increasing temperature. For the slag systems without chlorine, the logarithm of vapor pressure （lnp） shows highly linear dependency on the reciprocal of temperature （1/T）, and higher vapor pressure is observed in the condition where more metallic lead vapor is formed. In this case, the vapor pressure of lead increases with increasing slag basicity （w（CaO）/w（SiO2））, increasing FeO content andw（Fe2＋）/w（Fe3＋） ratio. For the case of slag system with chlorine addition, the total pressures of PbCl2 and PbCl increase with decreasing basicity and FeO content of slag.
