In this investigation, a novel thermally coupled reactor (TCR) containing methyl formate (MF) production in the endothermic side and methanol synthesis in the exothermic side has been investigated. The interesting...In this investigation, a novel thermally coupled reactor (TCR) containing methyl formate (MF) production in the endothermic side and methanol synthesis in the exothermic side has been investigated. The interesting feature of this TCR is that productive methanol in the exothermic side could be recycled and used as feed of endothermic side for MF synthesis. Other important advantages of the proposed system are high production rates of hydrogen and MF. The configuration consists of two thermally coupled concentric tubular reactors. In these coupled reactors, autothermal system is obtained within the reactor. A steady-state heterogeneous model is used for simulation of the coupled reactor. The proposed model has been utilized to compare the performance of TCR with the conventional methanol reactor (CMR). Noticeable enhancement can be obtained in the performance of the reactors. The influence of operational parameters is studied on reactor performance. The results show that coupling of these reactions could be feasible and beneficial. Experimental proof-of-concept is required to validate the operation of the novel reactor.展开更多
针对甲醇生产过程中普遍存在的高能耗问题,以夹点技术为基础,以青海某30万t/a天然气制甲醇装置为对象,将整个生产工艺流程作为一个有机的整体进行用能分析及系统优化。通过用能分析构建工艺生产过程的用能总复合曲线(GCC),找出系统用能...针对甲醇生产过程中普遍存在的高能耗问题,以夹点技术为基础,以青海某30万t/a天然气制甲醇装置为对象,将整个生产工艺流程作为一个有机的整体进行用能分析及系统优化。通过用能分析构建工艺生产过程的用能总复合曲线(GCC),找出系统用能瓶颈并加以解决,提出能量利用的合理优化方案。能效优化后的换热网络可节约加热公用工程8 622.5 k W、冷却公用工程9 891.1 k W,节能效果分别提高18.6%和14.6%。优化后的结果可为高海拔地区甲醇生产企业的节能降耗工作提供理论参考。展开更多
文摘In this investigation, a novel thermally coupled reactor (TCR) containing methyl formate (MF) production in the endothermic side and methanol synthesis in the exothermic side has been investigated. The interesting feature of this TCR is that productive methanol in the exothermic side could be recycled and used as feed of endothermic side for MF synthesis. Other important advantages of the proposed system are high production rates of hydrogen and MF. The configuration consists of two thermally coupled concentric tubular reactors. In these coupled reactors, autothermal system is obtained within the reactor. A steady-state heterogeneous model is used for simulation of the coupled reactor. The proposed model has been utilized to compare the performance of TCR with the conventional methanol reactor (CMR). Noticeable enhancement can be obtained in the performance of the reactors. The influence of operational parameters is studied on reactor performance. The results show that coupling of these reactions could be feasible and beneficial. Experimental proof-of-concept is required to validate the operation of the novel reactor.
文摘针对甲醇生产过程中普遍存在的高能耗问题,以夹点技术为基础,以青海某30万t/a天然气制甲醇装置为对象,将整个生产工艺流程作为一个有机的整体进行用能分析及系统优化。通过用能分析构建工艺生产过程的用能总复合曲线(GCC),找出系统用能瓶颈并加以解决,提出能量利用的合理优化方案。能效优化后的换热网络可节约加热公用工程8 622.5 k W、冷却公用工程9 891.1 k W,节能效果分别提高18.6%和14.6%。优化后的结果可为高海拔地区甲醇生产企业的节能降耗工作提供理论参考。