Combining solid granule medium forming technology with ultrasonic vibration plastic forming technology, ultrasonic vibration granule medium forming (UGMF) technology was proposed. To reveal the effect of ultrasonic ...Combining solid granule medium forming technology with ultrasonic vibration plastic forming technology, ultrasonic vibration granule medium forming (UGMF) technology was proposed. To reveal the effect of ultrasonic vibration on flexible-die deep drawing, an ultrasonic vibration with a frequency of 20 kHz and a maximum output of 1.5 kW was on the solid granule medium deep drawing of AZ31B magnesium alloy sheet. The results revealed that ultrasonic vibration promotes the pressure transmission performance of the granule medium and the formability of the sheet. The forming load declines with the ultrasonic amplitude during the drawing process as a result of the combined influence of the "surface effect" and the "softening" of the "volume effect".展开更多
为提高镁合金板材拉深性能,提出一种基于固体颗粒介质成形(Solid granules medium forming,SGMF)工艺的镁合金板材差温拉深工艺。以单向拉伸试验获取的AZ31B镁合金板材真应力—应变曲线和颗粒材料性能试验构建的介质线性Drucker-Prage...为提高镁合金板材拉深性能,提出一种基于固体颗粒介质成形(Solid granules medium forming,SGMF)工艺的镁合金板材差温拉深工艺。以单向拉伸试验获取的AZ31B镁合金板材真应力—应变曲线和颗粒材料性能试验构建的介质线性Drucker-Prager本构模型为基础,采用有限元法对板材拉深成形进行热力耦合数值模拟并进行试验验证,研究压边力、压边间隙和温度对板材拉深性能的影响。结果表明:压边间隙和压边力联合控制比单纯控制压边力或是压边间隙更能有效地提高板材拉深性能;AZ31B镁合金板材在拉深过程中对温度有较强敏感性,板材变形温度为250~300℃,颗粒介质与其温差100~150℃时,板材达到最佳拉深性能;颗粒介质能够对工件筒壁部位提供轴向摩擦力,该摩擦力能有效提高材料拉深性能并保证板厚的均匀性,这是SGMF工艺的优势所在。展开更多
基金Projects(51305385,51305386)supported by the National Natural Science Foundation of ChinaProject(QN20131080)supported by the Science Research Youth Foundation of Hebei Province Universities,China
文摘Combining solid granule medium forming technology with ultrasonic vibration plastic forming technology, ultrasonic vibration granule medium forming (UGMF) technology was proposed. To reveal the effect of ultrasonic vibration on flexible-die deep drawing, an ultrasonic vibration with a frequency of 20 kHz and a maximum output of 1.5 kW was on the solid granule medium deep drawing of AZ31B magnesium alloy sheet. The results revealed that ultrasonic vibration promotes the pressure transmission performance of the granule medium and the formability of the sheet. The forming load declines with the ultrasonic amplitude during the drawing process as a result of the combined influence of the "surface effect" and the "softening" of the "volume effect".
文摘为提高镁合金板材拉深性能,提出一种基于固体颗粒介质成形(Solid granules medium forming,SGMF)工艺的镁合金板材差温拉深工艺。以单向拉伸试验获取的AZ31B镁合金板材真应力—应变曲线和颗粒材料性能试验构建的介质线性Drucker-Prager本构模型为基础,采用有限元法对板材拉深成形进行热力耦合数值模拟并进行试验验证,研究压边力、压边间隙和温度对板材拉深性能的影响。结果表明:压边间隙和压边力联合控制比单纯控制压边力或是压边间隙更能有效地提高板材拉深性能;AZ31B镁合金板材在拉深过程中对温度有较强敏感性,板材变形温度为250~300℃,颗粒介质与其温差100~150℃时,板材达到最佳拉深性能;颗粒介质能够对工件筒壁部位提供轴向摩擦力,该摩擦力能有效提高材料拉深性能并保证板厚的均匀性,这是SGMF工艺的优势所在。