Experimental analysis on adjusting performance of vapor-liquid two-phase flow controller

The vapor-liquid self-adjusting controller is an innovative automatic regulating valve.In order to ensure adjusted objects run safely and economically,the controller automatically adjusts the liquid flux to keep liquid level at a required level according to physical properties of vapor-liquid two-phase fluid.The adjusting mechanics,the controller’s performance and influencing factors of its stability have been analyzed in this paper.The theoretical analysis and successful applications have demonstrated this controller can keep the liquid level steady with good performance.The actual application in industry has shown that the controller can satisfactorily meet the requirement of industrial production and has wide application areas.

Analysis and Design of Scaling Optimal GPM-PID Control with Application to Liquid Level Control

In this paper, a new analysis and design method for proportional-integrative-derivative （PID） tuning is proposed based on controller scaling analysis. Integral of time absolute error （ITAE） index is minimized for specified gain and phase margins （GPM） constraints, so that the transient performance and robustness are both satisfied. The requirements on gain and phase margins are ingeniously formulated by real part constraints （RPC） and imaginary part constraints （IPC）. This set of new constraints is simply related with three parameters and decoupling of the remaining four unknowns, including three controller parameters and the gain margin, in the nonlinear and coupled characteristic equation simultaneously. The formulas of the optimal GPM-PID are derived based on controller scaling analysis. Finally, this method is applied to liquid level control of coke fractionation tower, which demonstrate that the proposed method provides better disturbance rejection and robust tracking performance than some commonly used PID tuning methods.

Advanced Control System Development on the Basis of Festo Training Laboratory ＂Compact Workstation＂

This article describes the development of automatic control system on the basis of Festo ＂Compact Workstation＂ training stand. Such control systems are used in different branches of industry and infrastructure including oil industry, chemical industry, water treatment, canalization and others. The stand allows realizing level, flow, pressure and temperature control systems, using pump, valves, discrete and analog sensors. Level control system is described in this work. PID （proportional integral derivative） controllers are used in these systems. Control is switched on and off and the parameters of control systems are changed by means of SCADA （supervisory control and data acquisition） system. During real technological processes, these actions are performed by the operator. The algorithm of the control system is realized using PLC （programmable logic controller）. At the end of the article conclusions about the research are drawn.