Preparation, structure and properties of Mg/Al laminated metal composites fabricated by roll-bonding, a review

Laminated metal composites(LMCs) are a unique composite material and have great application prospects in automobiles, ships, aircraft,and other manufacturing industries. As lightweight materials, the Mg/Al LMCs are expected to combine the advantages of both Mg and Al alloys to broaden their application prospects. Roll-bonding is the most popular process for the fabrication of Mg/Al LMCs due to high production efficiency and good product quality stability. The roll-bonding process involves the deformation of the substrates and the formation of the interfacial diffusion layer. The latter will directly determine the interface bonding strength of Mg/Al LMCs. Bonding strength is very sensitive to the thickness of the reaction layer in the diffusion layer. When the thickness of the reaction layer exceeds 5 μm, the bonding strength decreases sharply. Therefore, controlling the thickness of the reaction layer is very important for the design of rolling parameters.The latest research also showed that the addition of intermediate layer metal and the construction of three-dimensional interfaces can further improve the interface bonding strength. How to apply these methods to roll-bonding is the focus of future research. Recently, a new rolling technique, corrugated roll/plat roll rolling+flat roll/flat roll rolling has been developed to fabricate Mg/Al LMCs. It can effectively promote the deformation of the hard layer and generate a wavy interface, resulting in the enhancement of the bonding quality and rolling quality.In the current review, the effects of rolling parameters and subsequent annealing on the interface structure of Mg/Al LMCs were elaborated in detail. The application of some special rolling techniques in the preparation of Mg/Al LMCs was also summarized. The latest research results on the relationship between interface structure and mechanical properties of Mg/Al LMCs were reviewed. Finally, further research directions in this field were proposed.

Improvement of material properties and cladded flat product productivity with roll-bonding technology

Taking advantage of the progress of roll-bonding technology, the integrity of the material technology, and the development of the production and examination facilities of all the main carbon steels, stainless steels and specialty alloys in Baosteel, the cladded flat new products, which combined both properties of base material and clad material ,have been developed and produced in large quantities. The product categories includes heavy plates with high alloy content and homogeneous distribution in thickness and carbon steel plates cladded with all kinds of stainless steels ,nickel alloys ,and titanium alloys. The double-sided and single-sided cladding hot roiled strips and cold rolled sheets were also commercially produced. Due to the combined properties of both the cladding material and backing material, all products show obvious improvement in properties when compared with solid material. The comparability with the existing production process and equipment laid a very solid foundation for high productivity.

Novel uses of ensiled biomasses as feedstocks for green biorefineries

Perennial forage plants are efficient utilizers of solar radiation and nutrients so that there is a lot of scope to increase the production of green biomass in many areas.Currently,grasses are mainly used as feeds for ruminants and equines,but there could be higher added value use for several components of the green biomass.Interest in green biorefin-ing has risen recently motivated by the increased sustainability pressures and need to break the reliance on fossil fuels.Novel products derived from grass,such as paper and packaging,nanofibers,animal bedding,novel protein feeds,extracted proteins,biochemicals,nutraceuticals,bioactive compounds,biogas and biochar could create new sustainable business opportunities in rural areas.Most green biorefinery concepts focus on using fresh green biomass as the feedstock,but preservation of it by ensiling would provide several benefits such as all-year-around avail-ability of the feedstock and increased stability of the press juice and press cake.The major difference between fresh and ensiled grass is the conversion of water soluble carbohydrates into fermentation end products,mainly lactic and acetic acids,that lower the pH of the silage so that it becomes stable in anaerobic conditions.This has some important consequences on the processability and quality of products,which are partly positive and partly negative,e.g.,degradation of protein into peptides,amino acids and ammonia.These aspects are discussed in this review.

Investigation of erosion-corrosion behavior of Q235B steel in liquid-solid flows

This work aims to investigate the erosion-corrosion behavior of Q235B steel in liquid-solid two-phase flows.The weight loss rate,surface morphology and electrochemical parameters of Q235B steel at different temperatures(20℃,30℃,40℃)and flow velocities(6 m/s,7 m/s,8 m/s,9 m/s,10 m/s)were studied separately.The results show that the weight loss rate of Q235B steel specimens after erosion-corrosion increases with increasing flow velocity and temperature.For the erosion-corrosion process,the corrosion rates of specimens increase with increasing flow velocity.The results of surface morphology show that the circular pits with clear edges are distributed randomly over specimen surface at low flow velocity,but the pit edge becomes vague at high flow velocity.With temperature increasing,the erosion-corrosion damage became serious as shown by the aggregation of large and small pits on specimen surface.The working mechanism of erosion-corrosion is found to vary with flow velocity and temperature.The relationships among erosion-corrosion components are quantitatively represented and show that synergy dominates the progress of material loss.Corrosion enhances erosion that is a dominant component in the synergy.The inactions of erosion-corrosion can be described by"synergistic"and"additive"behavior.The results show that"additive"effect becomes more significant with increasing flow velocity but decreases with increasing temperature,while"synergistic"effect is not sensitive to flow velocity and temperature.

Numerical Simulations of Liquid-Solid Flows in A Vertical Pipe by MPS-DEM Coupling Method

In the process of deep-sea mining,the liquid-solid flows in the vertical transportation pipeline are very complex.In the present work,an in-house solver MPSDEM-SJTU based on the improved MPS and DEM is developed for the simulation of hydraulic conveying.Firstly,three examples including the multilayer cylinder collapse,the Poiseuille flow and two-phase dam-break are used to validate the precision of the DEM model,the pipe flow model and MPS-DEM coupling model,respectively.Then,the hydraulic conveying with coarse particles in a vertical pipe is simulated.The solid particle distribution is presented and investigated in detail.Finally,the coupling method is successfully applied for the simulation of the liquid-solid flows in a vertical pipe with rotating blades,which shows the stability of the solver under rotating boundary conditions.This fully Lagrangian model is expected to be a new approach for analyzing hydraulic conveying.

On flow characteristics of liquid-solid mixed-phase nanofluid inside nanochannels

The atomic behavior of liquid-solid mixed-phase nanofluid flows inside nanochannels is investigated by a molecular dynamics simulation （MDS）. The results of visual observation and statistic analysis show that when the nanoparticles reach near each other, the strong interatomic force will make them attach together. This aggrega- tion continues until all nanoparticles make a continuous cluster. The effect of altering the external force magnitude causes changes in the agglomeration rate and system enthalpy. The density and velocity profiles are shown for two systems, i.e., argon （Ar）-copper （Cu） nanofluid and simple Ar fluid between two Cu walls. The results show that using nanopar- ticles changes the base fluid particles ordering along the nanochannel and increases the velocity. Moreover, using nanoparticles in simple fluids can increase the slip length and push the near-wall fluid particles into the main flow in the middle of the nanochannel.

Two-flow model for piping erosion based on liquid-solid coupling

Previous studies have indicated that piping erosion greatly threatens the safe operation of various hydraulic structures. However, few mathematical models are available to perfectly describe the erosion process due to the complexity of piping. The focus of the present work is to propose a new fluid solid coupling model to eliminate the shortcomings of existing work. A 'pseudo-liquid' assumption is suggested to simulate the particle movement in the erosion process. Then, based on the mass and momentum conservations of the moving particles and flowing water, a new two-flow model is established by using the continuity equations and motion equations. In the model, the erosion rate of soil is determined with a particle erosion law derived from tests results of STERPI. And ERGUN's empirical equation is used to determine the interaction forces between the liquid and the solid. A numerical approach is proposed to solve the model with the finite volume method and SIMPLE algorithm. The new model is validated with the tests results of STERPI. And the soil erosion principles in piping are also explored.

Coupling of discrete-element method and smoothed particle hydrodynamics for liquid-solid flows

Particle based methods can be used for both the simulations of solid and fluid phases in multiphase medium, such as the discrete-element method for solid phase and the smoothed particle hydrodynamics for fluid phase. This paper presents a computational method combining these two methods for solid-liquid medium. The two phases are coupled by using an improved model from a reported Lagrangian-Eulerian method. The technique is verified by simulating liquid-solid flows in a two-dimensional lid-driven cavity.

Modeling of transverse welds formation during liquid-solid extrusion directly following vacuum infiltration of magnesium matrix composite

Liquid-solid extrusion directly following vacuum infiltration(LSEVI)is an infiltration-extrusion integrated forming technique,and transverse weld between upper residual magnesium alloy and magnesium matrix composites is a common internal defect,which can severely reduce the yield of composite products.To improve current understanding on the mechanism of transverse welding phenomenon,a thermo-mechanical numerical model of LSEVI for magnesium matrix composites was developed.The formation of transverse weld during extrusion was visualized using finite element simulation method,and the formation mechanism was discussed from the aspect of velocity field using a point tracking technique.The simulation results were verified by the experimental results in term of weld shape.

Interfacial Microstructure of Al-Sn-Pb Alloy/Steel During Liquid-Solid Bonding Rolling

Studies were conducted on the interfacial microstructure of a steel/liquid aluminium and its evolution during the bonding rolling process. The effects of wetting time and deformation on the diffusion layer and on the bonding strength were examined. By means of electron microscopy and electron probe analysis, it was found that the diffusion layer is mainly composed of FeAI3. For a steel temperature of 250℃ and an aluminium temperature of 850 ~C, the diffusion layer was formed within 3 s, and the shear strength of the samples increased after 8 to 14 s. Although the interface was not damaged, it was deformed notably. For an aluminium temperature of 750℃ and a wetting time of 11 to 17 s, the shear strength of the interface remained high, but the interface was obviously broken during rolling, leading to reduced bonding strength.

Development of a roll-bonded UNS N08825 alloy clad pipeline steel in Baosteel

In this study, a roll-bonded UNS N088225 alloy clad pipeline steel was investigated and developed in Baosteel. Based on the requirements of a number of potential projects, we performed a series of strict evaluations including mechanical and corrosion tests. The results show the mechanical properties and corrosion resistance of this clad steel to be excellent and to meet the requirements of all the design parameters.

Microstructure and properties of S30403+Q345R roll-bonded clad steel plate for pressure vessels

To meet the demand of the domestic pressure vessel industry for roll-bonded clad steel plates, Baosteel has developed an S30403 ＋ Q345R roll-bonded clad steel plate. Comprehensive inspections of the composition, microstructure, and properties are made to systematically evaluate the steel plate in the normalized and normalized ＋ stress relieved states. The results show the cladding interface of the S30403 ＋ Q345R roll-bonded clad steel plate has high shear strength, the base metal has good properties, and the mechanical properties of the steel plate head and tail are uniform. The performance is fully consistent with the technical requirements of the roll-bonded clad steel plate for pressure vessels.

LIQUID-SOLID COUPLED SYSTEM OF MICROPUMP

This paper employs the integral-averaged method of thickness to approximate the periodical flows in a piezoelectric micropump, with a shallow water equation including nonlinearity and viscous damp presented to characterize the flows in micropump. The finite element method is used to obtain a matrix equation of fluid pressure. The fluid pressure equation is combined with the vibration equation of a silicon diaphragm to construct a liquid-solid coupled equation for reflecting the interaction between solid diaphragm and fluid motion in a micropump. Numerical results of a mode analysis of the coupled system indicate that the natural frequencies of the coupled system are much lower than those of the non-coupled system. The influence of additional mass and viscous damp of fluid on the natural frequencies of the coupled system is more significant as the pump thickness is small. It is found that the vibration shape functions of silicon diaphragm of the coupled system are almost the same as those of the non-coupled system. This paper also gives the first-order amplitude-frequency relationship of the silicon diaphragm, which is necessary for the flow-rate-frequency analysis of a micropump.

Microstructure and mechanical properties of a high strength and high corrosion resistance roll-bonded clad checkered plate

The checkered plate,also known as the floor/pattern plate ,has a raised pattern that provides excellent skid resistance for a wide range of applications. As one of most commonly used products, the carbon steel checkered plate requires a high-cost coating for corrosion resistance. Although the austenitic stainless steel checkered plate meets corrosion resistance requirements ,it does not necessarily provide high overall performance due to its low yield strength, which means greater thickness and weight. Combining the advantages of stainless and carbon structural steel, Baosteel has developed a new roll-bonded clad checkered plate that exhibits high performance in skid resistance, strength, and corrosion resistance. Metallographic analysis shows the cladding interfaces to be very good, with stainless steel filling the whole pattern and a uniform microstructure in the different cladding layers. The yield strength and tensile strength of the product are 470 MPa and 610 MPa, respectively. In addition,the fracture morphology exhibits excellent interfacial bonding properties. We performed external and internal bend tests at room temperature, 180°, and 0.7a without the development of any cracks, which indicates its excellent formability.

Numerical Simulation of Liquid-Solid Coupling in Multi-Angle Fractures in Pressure-Sensitive Reservoirs

This study clarifies the seepage characteristics of complex fractured pressure-sensitive reservoirs,and addresses a common technological problem,that is the alteration of the permeability degree of the reservoir bed(known to be responsible for changes in the direction and velocity of fluid flows between wells).On the basis of a new pressuresensitive equation that considers the fracture directional pressure-sensitive effect,an oil-gas-water three-phase seepage mathematical model is introduced,which can be applied to pressure-sensitive,full-tensor permeability,ultralow-permeability reservoirs with fracture-induced anisotropy.Accordingly,numerical simulations are conducted to explore the seepage laws for ultralow-permeability reservoirs.The results show that element patterns have the highest recovery percentage under a fracture angle of 45°.Accounting for the pressure-sensitive effect produces a decrease in the recovery percentage.Several patterns are considered:inverted five-seven-and nine-spot patterns and a cross-row well pattern.Finally,two strategies are introduced to counteract the rotation of the direction of the principal permeability due to the fracture directional pressure-sensitive effect.

Development of S11306+SA516Gr70 roll-bonded clad steel plate for pressure vessels

To meet the demand of the pressure vessel industry, Baosteel has developed an S11306 ＋ SA516Gr70 roll-bonded clad steel plate. Comprehensive inspections of the composition, microstructure, and properties are performed to systematically evaluate the steel plate in normalized state and normalized ＋ stress relieved state. The results show the cladding interface of the Sl1306 ＋ SA516Gr70 roll-bonded clad steel plate has high shear strength, and the base metal has good mechanical properties. The performance is fully consistent with the technical requirements of the roll-bonded clad steel plate for pressure vessels.

FORCES AND MOMENTS OF THE LIQUID FINITE AMPLITUDE SLOSHING IN A LIQUID-SOLID COUPLED SYSTEM

Nonlinear coupling dynamics between a spring-mass system and a finite amplitude sloshing system with liquid in a cylindrical tank is investigated. Based on a group of nonlinear coupling equations of six degrees of freedoms, analytical formulae of forces and moments of the liquid large amplitude sloshing were obtained. Nonlinearity of the forces and moments of the sloshing was induced by integrating on final configuration of liquid sloshing and the nonlinear terms in the liquid pressure formula. The symmetry between the formula of Ox and Oy direction proves that the derivation is correct. According to the coupled mechanism, the formulae are available in other liquid-solid coupled systems. Simulations and corresponding experimental results arecompared. It is shown that the forces and moments formulae by integrating on the final sloshing configuration are more reasonable. The omitted high-dimensional modal bases and high-order nonlinear terms and the complexity of sloshing damping are main sources of errors.

System-size effect on the friction at liquid-solid interfaces

The friction at the liquid-solid interfaces is widely involved in various phenomena ranging from nanometer to micrometer scales. By the molecular dynamic(MD)simulation, the friction properties of liquid-solid interfaces at the molecular level are calculated via the Green-Kubo relation. It is found that the system size will influence the value of the friction coefficient, especially for the solid surfaces with the larger polar charge. The value of the friction coefficient decreases with the increase in the system size and converges at large system sizes. The large polar charge will lead to a significant friction coefficient. However, the diffusion of water molecules on this surface is almost a constant, indicating that the diffusion coefficient seems to be independent of the system size and polar charge. This work provides insights for the selection of the system size in modeling the frictional properties of hydrophobic/hydrophilic surfaces.

Immediate-release Mechanism of Dehydrotrametenolic Acid and Dehydroeburicoic Acid in Poriae Cutis Total Triterpenoids Tablets Based on Liquid-solid Compact Technique

[Objectives]To study the immediate-release mechanism of dehydrotrametenolic acid and dehydroeburicoic acid in Poriae Cutis total triterpenoids tablets by liquid-solid compacts technique.[Methods] Taking dehydrotrametenolic acid and dehydroeburicoic acid as indicators,differences in dissolution were compared between liquid-solid compressed tablets and crude drug of total triterpenoids in Poriae Cutis;crude drug,powder of liquid-solid compressed tablets and excipients of liquid-solid compressed tablets were characterized by differential scanning calorimetry( DSC).[Results]Liquid-solid compact technique could significantly improve dissolution rate of dehydrotrametenolic acid and dehydroeburicoic acid. The total dissolution rate of dehydrotrametenolic acid and dehydroeburicoic acid in Poriae Cutis total triterpenoids tablets was 92%,t50( time for 50% total dissolution rate) and t_D( time for 63. 2% total dissolution rate) were 11. 18 min and 22. 71 min; the total dissolution rate of dehydrotrametenolic acid and dehydroeburicoic acid in crude drug of total triterpenoids was 29%,and t50 and t_D were231. 06 min and 359. 23 min. DSC showed that there was no mutual interaction between excipients and total triterpenoids in Poriae Cutis; on the DSC curve for powder of liquid-solid compressed tablets,the absorption peak vanished completely,indicating that the drug exists in the amorphous form in the liquid-solid powder.[Conclusions] Liquid-solid compact technique can increase the dissolution rate of total triterpenoids in Poriae Cutis and allow rapid release of poorly water soluble drugs.

Thermochemical Heat Storage Performance in the Gas/Liquid-Solid Reactions of SrCl2 with NH3

Thermochemical heat storage is a promising technology for improving energy efficiency through the utilization of low-grade waste heat. The formation of a SrCl2 ammine complex was selected as the reaction system for the purpose of this study. Discharge characteristics were evaluated in a packed bed reactor for both the gas-solid reaction and the liquid-solid reaction. The average power of the gas-solid reaction was influenced by the pressure of the supplied ammonia gas, with greater powers being recorded at higher ammonia pressure. For the liquid-solid reaction, the obtained average power was comparable to that obtained for the gas-solid reaction at 0.2 MPa. Moreover, the lower heat transfer resistance in the reactor was observed, which was likely caused by the presence of liquid ammonia in the system. Finally, the short-term durability of the liquid-solid reaction system was demonstrated over 10 stable charge/discharge cycles.