Microstructure characterization and corrosion behavior of Mg-Y-Zn alloys with different long period stacking ordered structures

Mg-Y-Zn alloys with long period stacking ordered(LPSO)structure have received much attention recently and exhibit great potential in applications such as automotive,aerospace and in bio-medical fields.This paper aimed to investigate the effect of different phase constitution of LPSO structures on corrosion rate of bio-medical Mg-Y-Zn alloys.The results showed that as-cast Mg98.5Y1Zn0.5 alloys containing only 18R structure exhibited the highest corrosion resistance with the corrosion rate of 2.78 mm/year.The precipitation of 14H lamellas within a-Mg grains during solid solution treatment introduced the crystallographic orientation corrosion by accelerating micro-galvanic corrosion.The increase of 18R/14H interfaces deteriorated the corrosion resistance,and the grain boundaries also suffered from severe electrochemical dissolution.This work suggested that Mg-Y-Zn alloys with single LPSO structure(either 18R or 14H)exhibited better corrosion resistance than alloys with co-existence 18R and I4H LPSO structures.

Review on long-period stacking-ordered structures in Mg-Zn-RE alloys

The recent development of high-strength magnesium alloys is focused on the role of the strengthening phases with a novel long-period stacking-ordered (LPSO) structure. This review detailed the main factors influencing the formation of LPSO phases, including alloying ele-ments, preparation methods, and heat treatments. Furthermore, process control in structure types, formation and transformation behavior, strengthening and toughening mechanisms of the LPSO phase were discussed. Finally, the current problems and development trends of high-strength Mg-Zn-RE alloys were also put forward.

Recent developments on corrosion behaviors of Mg alloys with stacking fault or long period stacking ordered structures

Corrosion is one of the most drawbacks which restricts the wide applications of Mg alloys.In the last decade,the corrosion behaviors of Mg alloys with stacking fault(SF)and/or long period stacking ordered(LPSO)structures have obtained increasing attention.However,the corrosion mechanism of the SF–or LPSO–containing Mg alloys has not been well illustrated and even reverse results have been reported.In this paper,we have reviewed recent reports on corrosion behaviors of SF–or LPSO–containing Mg alloys to better clarify and understand the significance and mechanism.Moreover,some deficiencies are presented and advises are proposed for the development of corrosion resistant Mg alloys with SF or LPSO structures.

Microstructure and mechanical properties of a compound reinforced Mg95Y2.5Zn2.5 alloy with long period stacking ordered phase and W phase

The microstructure evolution of Mg100-2xYxZnx （x=2, 2.5, 3, 3.5） alloys was investigated. Results show that the Mg100-2xYxZnx alloys are composed of a-Mg, long period stacking ordered （LPSO） phase and eutectic structure phase （W phase）, and the Mg95Y2.5Zn2.5 alloy has the best comprehensive mechanical properties. Subsequently, the microstructure evolution of the optimized alloy Mg95Y2.5Zn2.5 during solidification and heat treatment processes was analyzed and discussed by means of OM, SEM, TEM, XRD and DTA. After heat treatment, the lamellar phase 14H-LPSO precipitated in a-Mg and W phase transforms into particle phase （MgyZn2）. Due to the compound reinforcement effect of the particle phase and LPSO phase （18R＋14H）, the mechanical properties of the alloy are enhanced. The tensile strength and elongation of the Mg95Y2.5Zn2.5 alloy is improved by 9.1% and 31.3% to 215 MPa and 10.5%, respectively, after solid-solution treatment.

Effect of Li on formation of long period stacking ordered phases and mechanical properties of Mg-Gd-Zn alloy

Alloys with composition of Mg_(96-x)Gd_3Zn_1Li_x(at.%)(x=0, 2, 4, and 6) were prepared by conventional casting. The microstructures of these alloys under as-cast and solid-solution conditions have been observed, and the mechanical properties were investigated. The results showed that Li is an effective element to refine the grains and break the eutectic networks in as-cast MgGd_3Zn_1 alloy. During solid solution treatment, these broken eutectic networks are spheroidized and highly dispersed. In addition, plentiful lamellar long period stacking ordered(LPSO) phases are precipitated in an α-Mg matrix when the Li addition is not more than 4%. Solid-solution treated Mg_(92)Gd_3Zn_1Li_4 alloy exhibits an optimal ultimate tensile strength(UTS) of 226 MPa and elongation of 5.8%. The strength of MgGd_3Zn_1 alloy is improved significantly, meanwhile, the toughness is apparently increased.

Effect of long period stacking ordered phase on damping capacities of as-cast Mg-Zn-Y alloys

The microstructure and damping capacities of MgZnxYi.33x(x=l-4at.%)alloys were discussed and researched.The main phase composition of the alloys consists of a_Mg and long-period stacking ordered(LPSO)phase.Due to increasedLPSO phase,grain size was refined.LPSO phase was advantageous to the damping properties of the Mg-Zn-Y alloys.Mg-7%Zn-12.8%Y has the highest damping capacity up to0.04.Due to stacking fault probability,the LPSO phase in the Mg-Zn-Yalloys could be new damping source to dissipate energy so as to contribute to the improvement of damping capacities.

Dilute long period stacking/order(LPSO)-variant phases along the composition gradient in a Mg-Ho-Cu alloy

We have systematically investigated the microstructures of as-cast Mg_(97.49)Ho_(1.99)Cu_(0.43)Zr_(0.09)alloy by atomic resolution high-angle annular dark field scanning transmission electron microscopy(HAADF-STEM), revealing the coexistence of 18R, 14H and 24R long period stacking/order(LPSO) phases with fully coherent interfaces along step-like composition gradient in a blocky intermetallic compound distributed at grain boundary. The short-range order(SRO) L1_(2)-type Cu_(6)Ho_(8)clusters embedded across AB’C’A-stacking fault layers are directly revealed at atomic scale. Importantly, the order degree of SRO clusters in the present dilute alloy is significant lower than previous 6M and 7M in-plane order reported in ternary Mg-TM(transition metal)-RE(rare earth) alloys, which can be well matched by 9M in-plane order. This directly demonstrates that SRO in-plane L1_(2)-type clusters can be expanded into more dilute composition regions bounded along the definite TM/RE ratio of 3/4. In addition, the estimated chemical compositions of solute enriched stacking fault(SESF) in all LPSO variants are almost identical with the ideal SESF composition of 9M in-plane order, regardless of the type of LPSO phases. The results further support the viewpoint that robust L1_(2)-type TM_(6)RE_(8)clusters play an important role in governing LPSO phase formation.

CRYSTAL STRUCTURE OF A LONG－PERIOD ORDERED PHASE IN Fe－C MARTENSITE AND COMPUTER SIMULATION OF ITS ELECTRON DIFFRACTION PATTERNS

Different structure models of a long-period ordered phase in Fe-C martenstie formed during aging have been checked by computer simulation of electron diffraction(ED) patterns based on these models.The results showed that the simulated ED pattern of γ'-FexC(Ⅱ) model proposed by the present authors is in good agreement with experimentally observed ED pattern.It was also confirmed that the incommensurate superperiod stems from the coexistence of several γ'-Fe_xC(H) phases with different superperiods.The Fe(144)C(24)(Fe6C) model proposed by Uwakweh et al.generated ED patterns remarkably different from the experimental ones.

镁锂合金中LPSO相的研究进展

与其他金属结构材料相比,被称为超轻材料的镁锂合金具有超低密度、高塑性、高比强度、高比刚度及良好的阻尼减震等优异性能,是航空航天、武器装备等对质量密度极其敏感的高端制造领域的理想材料。然而绝对强度过低,尤其是强化相容易发生过时效导致性能大幅下降,严重限制了其多场景、规模化的生产应用。近年来在Mg-RE-TM合金中发现的长周期有序堆垛结构(LPSO相),具有较高的强度与热稳定性,能够有效提高镁合金的强度、塑性及高温抗蠕变性能,同时还可改善合金耐蚀性、电磁屏蔽性及阻尼减震性能等,为Mg-Li合金的强韧化及功能性结构材料的研发提供了新思路。本文在简要总结LPSO相的结构类型与形成机理的基础上,综述了含LPSO相镁锂合金组织和性能的国内外研究现状,并指出了未来研究工作的重点发展方向,以期为含LPSO相新型镁锂合金的开发和性能调控提供参考。

Corrosion Behavior of Mg-Zn-Y Alloy with Long-period Stacking Ordered Structures

Mg-Zn-Y alloys with long-period stacking ordered structures were prepared by an ingot casting method. The corrosion performance of Mg-Zn-Y alloys was studied by combining gas-collecting test, immersion test and electrochemical measurements in order to determine the corrosion rate and mechanism of the alloys. The results showed that the volume fraction of Mg（12）YZn phase increased and the shape of the Mg（12）YZn phase changed from discontinuous to continuous net-like with increasing Zn and Y content. The corrosion rate of the alloys greatly depended on the distribution and volume fraction of the Mg（12）YZn phase. Corrosion products appeared at the junction of Mg phase and Mg（12）YZn phase, indicating that the Mg（12）YZn phase accelerated galvanic corrosion of Mg matrix. Mg（97）Zn1Y2 alloy shows the lowest corrosion rate due to the continuous distribution of Mg（12）YZn phase.

Evolution of precipitates in Mg−7Gd−3Y−1Nd−1Zn−0.5Zr alloy with fine plate-like 14H-LPSO structures aged at 240℃

The morphology and crystal structure of the precipitates in Mg-7Gd-3Y-1Nd-1Zn-0.5Zr(wt.%)alloy with fine plate-like 14H-LPSO structures aged at 240℃were investigated using transmission electron microscopy(TEM)and high-angle annular dark-field scanning transmission electron microscopy(HAADF-STEM).Fine plate-like 14H-LPSO structures precipitate after heat treatment at 500℃for 2 h,andβ-type phases precipitate after the alloy is aged at 240℃.The long-period atomic stacking sequence of 14H-LPSO structures along the[0001]αdirection is ABABCACACACBABA.After being aged at 240℃for 2 h,theβ-type phases are the ordered solution clusters,zig-zag GP zones,and a small number ofβ′phases.The peak hardness is obtained at 240℃for 18 h with a Brinell hardness of 112,theβ-type phases areβ’phases and local RE-rich structures.After being aged at 240℃for 100 h,theβ-type phases areβ’,β1 andβ’F phases.β′phases nucleate from the zig-zag GP zones directly withoutβ″phases,and then transform intoβ1 phase byβ’→β’F→β1 transformations.The Zn not only can form LPSO structure,but also is the constituent element ofβ1 phases.LPSO structures have a certain hindrance to the coarsening ofβ’andβ1 along<0001>α.

Formation of β' phase in LPSO structures in an Mg88Co5Y7 alloy

Formation of β’ phase in long-period stacking ordered(LPSO) structures in an Mg;Co;Y;(at.%) alloy after aging at 200 °C for 24 h or electron beam(EB) irradiation has been studied by high-angle annular dark-field scanning transmission electron microscopy(HAADFSTEM). β’ phase was precipitated only in the Mg matrix but not in LPSO structures after aging at 200 °C for 24 h. LPSO structure containing stacking defects transforms into the β’-long phase during EB irradiation, which plays a key role in accelerating solute atoms’ diffusion. New complex β’(LPSO) structures formed in the alloy after EB irradiation, such as β’(12 H) structure with an orthorhombic lattice(Mg;Y, Cmcm,a = 2 _(a0)= 0.642 nm, b=4√3_(a0), c = 6 _(c0)= 3.12 nm).

In-situ study of the microstructure evolution during tension of a Mg-Y-Zn-Al alloy processed by rapidly solidified ribbon consolidation technique

Mg-Y-Zn-Al alloys processed by rapidly solidified ribbon consolidation(RSRC)technique exhibit an exceptional mechanical performance indicating promising application potential.This material has a bimodal microstructure consisting of fine recrystallized and coarse non-recrystallized grains with solute-rich stacking faults forming cluster arranged layers(CALs)and nanoplates(CANaPs),or complete long period stacking ordered(LPSO)phase.In order to reveal the deformation mechanisms,in-situ synchrotron X-ray diffraction line profile analysis was employed for a detailed study of the dislocation arrangement created during tension in Mg-0.9%Zn-2.05%Y-0.15%Al(at%)alloy.For uncovering the effect of the initial microstructure on the mechanical performance,additional samples were obtained by annealing of the as-consolidated specimen at 300 and 400℃ for 2 h.The heat treatment at 300℃ had no significant effect on the initial microstructure,its evolution during tension and,thus,the overall deformation behavior under tensile loading.On the other hand,annealing at 400℃ resulted in a significant increase of the recrystallized grains fraction and a decrease of the dislocation density,leading to only minor degradation of the mechanical strength.The maximum dislocation density at the failure of the samples corresponding to the plastic strain of 10-25% was estimated to be about 16-20×10^(14)m^(-2).The diffraction profile analysis indicated that most dislocations formed during tension were of non-basal and pyramidal types,what was also in agreement with the Schmid factor values revealed independently from orientation maps.It was also shown that the dislocation-induced Taylor hardening was much lower below the plastic strain of 3% than above this value,which was explained by a model of the interaction between prismatic dislocations and CANaPs/LPSO plates.

Microstructure and Mechanical Properties of Mg–RE–TM Cast Alloys Containing Long Period Stacking Ordered Phases: A Review

Casting magnesium alloys hold the greatest share of magnesium application products due to their short processing period, low cost and near net shape forming. Compared with conventional commercial magnesium alloys or other Mg–RE-based alloys, the novel Mg–RE–TM cast alloys with long period stacking ordered(LPSO) phases usually possess a higher strength and are promising candidates for aluminum alloy applications. Up to now, two ways: alloying design and casting process control(including subsequent heat treatments), have been predominantly employed to further improve the mechanical properties of these alloys. Alloying with other elements or ceramic particles could alter the solidifi cation pattern of alloys, change the morphology of LPSO phases and refi ne the microstructures. Diff erent casting techniques(conventional casting, rapidly solidifi cation, directional solidifi cation, etc.) introduce various microstructure characteristics, such as dendritic structure, nanocrystalline, metastable phase, anisotropy. Further heat treatments could activate the transformation of various LPSO structures and precipitation of diverse precipitates. All these evolutions exert great impacts on the mechanical properties of the LPSO-containing alloys. However, the underlying mechanisms still remain a subject of debate. Therefore, this review mainly provides the state of the art of the casting magnesium alloys research and the accompanying challenges and summarizes some topics that merit future investigation for developing high-performance Mg–RE–TM cast alloys.

Microstructure and tribological behavior of Mg-Gd-Zn-Zr alloy with LPSO structure

A Mg-14.28Gd-2.44Zn-0.54Zr （mass fraction, %） alloy was prepared by conventional ingot metallurgy （I/M）. The microstructure differences in as-cast and solution-treated alloys were investigated. Sliding tribological behaviors of the as-cast and solution-treated alloys were investigated under oil lubricant condition by pin-on-disc configuration. The wear loss and friction coefficients were measured at a load of 40 N and sliding speeds of 30-300 mm/s with a sliding distance of 5000 m at room temperature. The results show that the as-cast alloy is mainly composed ofα-Mg solid solution, the lamellar 14H-type long period stacking ordered （LPSO） structure within matrix, andβ-[（Mg,Zn）3Gd] phase. However, most of theβ-phase transforms to X-phase with 14H-type LPSO structure after solution heat treatment at 773 K for 35 h （T4）. The solution-treated alloy presents low wear-resistance, because the hard β-phase is converted into thermally-stable, ductile and soft X-Mg12GdZn phase with LPSO structure in the alloy.

Effect of Precipitated Phases on Corrosion of Mg95.8Gd3Zn1Zr0.2 Alloy with Long-Period Stacking Ordered Structure

The microstructure of the precipitated phases of Mg95.sGd3Zn1Zro.2 alloys with long-period stacking ordered structure before and after heat treatment is discussed. The corrosion properties of the as-cast （F）, solid-solution （T4） and aging-treated （T6） alloys in 1% NaC1 solution are studied. The hydrogen evolution and electrochemical measurements display that the as-cast Mg95.sGd3Zn1Zro.2 alloy with the continuous network eutectic phase exhibits the greatest corrosion resistance, while T6 sample with some needle-like phases and the particle phases is the worst among the three alloys. It is proposed to be mainly related to the amount, composition, microstructure and distribution of the precipitated phases.

Formation Behavior of 14H Long Period Stacking Ordered Structure in Mg–Y–Zn Cast Alloys with Different α-Mg Fractions

Phase compositions and microstructure evolutions of three Mg-Y-Zn cast alloys during isothermal annealing at 773 K have been systematically investigated to clarify the formation behavior of 14 H long period stacking ordered（LPSO） structure from α-Mg grains.The annealed microstructure characteristics indicate that the 18 R phase is thermal stable in Mg86Y8Zn6 alloy where 18 R serves as matrix,and 14 H lamellar phase only forms within tiny α-Mg slices（less than 1% for volume fraction）.The α-Mg grains in Mg88Y8Zn4 and Mg89Y8Zn3 alloys exhibit cellular shape,and 14 H phase forms and develops into lamellar shape in these cellular grains after annealing.The results suggest that the presence of α-Mg grains is a requirement for the generation of 14 H phase.The nucleation and growth rates of 14 H lamellas are accelerated in α-Mg grains with higher concentrations of stacking faults and solute atoms.Moreover,the 14 H lamellas are parallel to adjacent 18 R plates in Mg86Y8Zn6 alloy,but the 14 H phase precipitated in cellularα-Mg grains of Mg88Y8Zn4 and Mg89Y8Zn3 alloys exhibits random orientation relationship with surrounding 18 R phase,indicating that the orientation relationship between 14 H and 18 R phases depends on the relationship between α-Mg grains and 18 R phase.

Guinier-Preston Zone,Quasicrystal and Long-period Stacking Ordered Structure in Mg-based Alloys,A Review

Both the solid solution and precipitation are mainly strengthening mechanism for the magnesium-based alloys. A great number of alloying elements can be dissolved into the Mg matrix to form the solutes and precipitates.Moreover, the type of precipitates varies with different alloying elements and heat treatments, which makes it quite difficult to understand the formation mechanism of the precipitates in Mg-based alloys in depth. Thus, it is very hard to give a systematical regularity in precipitation process for the Mg-based alloys. This review is mainly focused on the formation and microstructural evolution of the precipitates, as a hot topic for the past few years, including Guinier-Preston Zones, quasicrystals and long-period stacking ordered phases formed in a number of Mg-TM-RE alloy systems, where TM = Al, Zn, Zr and RE = Y,Gd, Hd, Ce and La.

Microstructure and phase composition of as-cast Mg-9Er-6Y-xZn-0.6Zr alloys

The microstructure and phase composition of as-cast Mg-9Er-6Y-xZn-0.6Zr （x=1, 2, 3, 4; normal mass fraction in %） alloys were investigated. In low Zn content, aside from the major second phase of Mg24（Er, Y, Zn）5, there are a few lamellar phases that grow parallel with each other from the grain boundaries to the grain interior. With Zn content increasing, the Mg24（Er, Y, Zn）5 phase decreases, but the Mg12Zn（Y, Er） phase and lamellar phases continuously increase. When Zn content reaches 4% （normal mass fraction）, the Mg12Zn（Y, Er） phase mainly exists as large bulks, and some a-Mg grains are thoroughly penetrated by the lamellar phases. Moreover, the crystallography structures of the Mgl2Zn（Y, Er） and Mg24（Er, Y, Zn）5 phases are confirmed as 18R-type long-period stacking ordered structure and body-centred cubic structure, respectively.

LPSO相增强镁稀土合金耐热性能研究进展

镁合金作为最轻的金属结构材料,具有密度低、储量丰富、比强度和比刚度高、阻尼减震和电磁屏蔽性能佳、导热导电性良好、易于回收利用等一系列优点,故而在航空航天、国防军事、新能源汽车等领域展现出极大的应用潜力和发展前景。然而,镁合金的绝对强度偏低,尤其是高温强度低、抗蠕变性能较差,极大地限制了其作为结构材料在关键零部件上的使用。因此,开发在高温下仍具有良好使役性能的新型高强韧镁合金是当前学者面临的严峻问题。当在镁合金中同时加入Gd或Y等稀土元素以及Zn元素时,合金中会形成一种新颖的相结构--长周期堆垛有序(Long period stacking ordered structure,LPSO)结构。由于LPSO相的存在,镁合金的力学性能显著提升(室温抗拉强度已突破500 MPa),高温性能也得到有效改善(高温拉伸强度和高温抗蠕变性能均显著优于同样状态下的WE54等商用镁合金)。因此,近年来,国内外研究人员针对LPSO相增强镁稀土合金的耐热性能开展了广泛研究,并取得了较为显著的研究成果。研究主要集中于两个方面:一是LPSO结构的热稳定性研究,即高温下不同LPSO结构之间的相互转变规律和演化机制;二是合金的高温力学性能研究,通过揭示LPSO相对合金高温拉伸、压缩和抗蠕变性能的影响规律和作用机制,开发新一代高强韧耐热镁合金。借助于先进的高分辨电镜表征技术,研究人员对Mg-RE-Zn合金中18R和14H等 LPSO相的结构和形成机理进行了全面解析。根据合金成分及状态的不同,高温下14H相主要通过两种方式形成,即在镁基体中直接析出或由18R结构转变而来。通过高温拉伸/压缩性能测试及组织观察,阐明了LPSO结构与位错、孪晶和晶界的交互作用,揭示其高温下强韧化镁合金的微观机理。近年来的蠕变研究工作进一步证实了LPSO相具有提高合金抗蠕变性能的巨大潜力,LPSO相的自身形态与强化效果,及其与多种沉淀相在蠕变过程中的交互作用显著影响合金的抗蠕变性能。然而,目前为止,有关该类合金的蠕变控制机制及LPSO相所起的作用尚未明确。本文探讨了LPSO相在高温下的转变规律及其对合金晶粒尺寸的影响,并系统综述了LPSO相的结构、形态和分布情况对镁稀土合金高温拉伸、高温压缩以及抗蠕变性能的影响规律和作用机制,最后展望了LPSO相增强镁稀土合金在耐热领域应用所面临的问题和未来的发展趋势。