Experimental and Numerical Studies on Sea Sand Concrete Filled Stainless Steel Tube with Inner FRP Tube Subjected to Axial Compression

Since fibre-reinforced polymer(FRP) and stainless steel(SS) offer advantages of corrosion resistance and hybrid confinement, this study proposed a new type of composite column: sea sand concrete(SSC)-filled SS tubular columns with an inner FRP tube(CFSTFs) to help exploit abundant ocean resources in marine engineering. To study compressive behaviours of these novel members, eight CFSTFs and two SSC-filled SS tubular columns(CFSTs)were tested under axial compression. Their axial load-displacement curves, axial load-strain curves in SS or FRP tubes were obtained, and influences of key test parameters(the existence of glass FRP(GFRP) tubes, steel tube shapes, and GFRP tube thicknesses and diameters) were discussed. Further, specimen failure mechanism was analyzed employing the finite element method using ABAQUS software. Test results confirmed the excellent ductility and load-bearing capacity of CFSTFs. The existence of GFRP tubes inside can postpone SS tube buckling, and the content of inner FRP tubes, particularly increasing diameters, was found to improve compressive behaviours. GFRP contents helped develop the second elastic-plastic stage of the load-displacement curves. Furthermore, the bearing capacity of CFSTFs with a circular cross-section was approximately 26% higher than that with a square cross-section, and this difference narrowed with the increase in GFRP ratios.

Effects of silty sand on CO_2 corrosion behavior of low-Cr tubing steel

An experimental study was carried out to assess the effects of silty sand on the CO 2 corrosion behavior of 1 wt% Cr (1Cr) and 3 wt% Cr (3Cr) tubing steel under 0.5 MPa CO 2 at 100°C and 1.5 m/s flow velocity.The 1Cr and 3Cr specimens both suffered general corrosion,but the surface was coarser in the pure CO 2 corrosion environment.Under silty sand conditions,severe pitting corrosion occurred on the 1Cr specimens and some acicular pitting appeared on the 3Cr specimens.The average corrosion rates of 1Cr and 3Cr steels increased by factors of 3 and 1.6,respectively.The corrosion products were analyzed by scanning electron microscopy (SEM),energy dispersive spectroscopy (EDS),X-ray diffraction (XRD),and electrical impedance spectroscopy (EIS).The results show that silty sand acts as an inclusion in corrosion product films and reduces the homogeneity and density of the products,rather than abrading the corrosion film.Ion-diffusion channels may build up around the irregular silty sand;this would degrade the protective capabilities of the product films and aggravate corrosion.

Seismic performance of recycled concrete-filled square steel tube columns

An experimental study on the seismic performance of recycled concrete-filled square steel tube （RCFST） columns is carried out. Six specimens were designed and tested under constant axial compression and cyclic lateral loading. Two parameters, replacement percentage of recycled coarse aggregate （RCA） and axial compression level, were considered in the test. Based on the experimental data, the hysteretic loops, skeleton curves, ductility, energy dissipation capacity and stiffness degradation of RCFST columns were analyzed. The test results indicate that the failure modes of RCFST columns are the local buckling of the steel tube at the bottom of the columns, and the hysteretic loops are full and their shapes are similar to normal CFST columns. Furthermore, the ductility coefficient of all specimens are close to 3.0, and the equivalent viscous damping coefficient corresponding to the ultimate lateral load ranges from 0.323 to 0.360, which demonstrates that RCFST columns exhibit remarkable seismic performance.

Research on seismic performance of shear walls with concrete filled steel tube columns and concealed steel trusses

In order to further improve the seismic performance of RC shear walls, a new composite shear wall with concrete filled steel tube （CFT） columns and concealed steel trusses is proposed. This new shear wall is a double composite shear wall; the first composite being the use of three different force systems, CFT, steel truss and shear wall, and the second the use of two different materials, steel and concrete. Three 1/5 scaled experimental specimens： a traditional RC shear wall, a shear wall with CFT columns, and a shear wall with CFT columns and concealed steel trusses, were tested under cyclic loading and the seismic performance indices of the shear walls were comparatively analyzed. Based on the data from these experiments, a thorough elastic-plastic finite element analysis and parametric analysis of the new shear walls were carried out using ABAQUS software. The finite element results of deformation, stress distribution, and the evolution of cracks in each phase were compared with the experimental results and showed good agreement. A mechanical model was also established for calculating the load-carrying capacity of the new composite shear walls. The results show that this new type of shear wall has improved seismic performance over the other two types of shear wails tested.

Effect of contact thermal resistance on temperature distributions of concrete-filled steel tubes in fire

To predicate the temperature distribution of concrete-filled steel tubes(CFSTs) being exposure to fire,a finite element analysis model was developed using a finite element package,ANSYS.A suggested value of contact thermal resistance was therefore proposed with the supporting of massive numbers of collected test data.Parametric analysis was conducted subsequently towards the cross-sectional temperature distribution of CFST columns in four-side fire,in which the exposure time,width of the cross section,steel ratio were taken into account with considering contact thermal resistance.It was found that contact thermal resistance has little effect on the overall temperature regulation with the exposure time,the width of cross-section or the change of steel ratio.However,great temperature dropping at the concrete adjacent to the contact interface,and gentle temperature increase at steel tube,exist if considering contact thermal resistance.The results of the study are expected to provide theoretical basis for the fire resistance behavior and design of the CFST columns being exposure to fire.

Effect of Ca2+ and Mg2+ on CO2 Corrosion Behavior of Tube Steel

Effects of Ca2+ and Mg2+ on the CO2 corrosion behaviors of tube steel were studied in simulated oil-field environment.The influence of Ca2+and Mg2+ on the corrosion rate and morphologies of corrosion product layer was determined by scanning electron microscope and measuring mass loss.Potentiodynamic polarization and impedance spectroscopy were used to investigate the change of electrochemical characteristic parameters of corrosion product layer and corrosion dynamic process.The results show that with Ca2+ and Mg2+ in electrolyte,the morphologies and microstructures of corrosion product layer changed obviously,thus affecting the corrosion process.

Damage assessment for seismic response of recycled concrete filled steel tube columns

A model for evaluating structural damage of recycled aggregate concrete filled steel tube （RCFST） columns under seismic effects is proposed in this paper. The proposed model takes the lateral deformation and the effect of repeated cyclic loading into account. Available test results were collected and utilized to calibrate the parameters of the proposed model. A seismic test for six RCFST columns was also performed to validate the proposed damage assessment model. The main test parameters were the recycled coarse aggregate （RCA） replacement percentage and the bond-slip property. The test results indicated that the seismic performance of the RCFST member depends on the RCA contents and their damage index increases as the RCA replacement percentage increases. It is also indicated that the damage degree of RCFST changes with the variation of the RCA replacement percentage. Finally, comparisons between the RCA contents, lateral deformation ratio and damage degree were implemented. It is suggested that an improvement procedure should be implemented in order to compensate for the performance difference between the RCFST and normal concrete filled steel tubes （CFST）.

Bearing capacity of composite columns reinforced by concrete filled steel tube

In this study, nine simplified short composite columns consisting of core CFST (concrete filled steel tube) of different diameters and outer reinforced concrete were constructed to study their compressive performance under axial or eccentric compression. The failure mode is characterized by the crush of the outer concrete. The bearing capacity increases at first and then decreases with further increase of the position coefficient. It can be concluded that position coefficient is an important structural parameter that has considerable influences on the ultimate bearing capacity of the composite columns. The outer concrete, steel tubes and longitudinal reinforcement are found to work in a cooperative manner under axial or eccentric compression when the position coefficient is about 0.5. An improved bearing capacity algorithm that takes the position coefficient into account has been proposed based on the experimental and simulation results and current technical specification in China. It has been proven to be precise and safe.

Behavior of High Strength Concrete Filled Square Steel Tube Stub Columns with Inner CFRP Tube Under Biaxial Eccentric Compression

This paper studies the contribution of CFRP(carbon fiber-reinforced polymer)to the mechanical behavior of high strength concrete-filled square steel tube(HCFST)under biaxial eccentric compression.The new type of composite member is composed of an inner CFRP tube and an outer steel tube with concrete filled in the two tubes.The finite element analysis was made by ABAQUS on the behavior of high strength concrete filled square steel tubular columns with inner CFRP circular tube subjected to bi-axial eccentric loading.The results obtained from the finite element analysis were verified with the experimental results.In addition,the load-deflection curves in the whole process were calculated and analyzed,which can be divided into three segments:Elastic phase,plastic phase,descending phase.Based on the load-deflection curves,the stresses analysis on the core concrete,CFRP tube and steel tube were conducted.The confinement effect of the CFRP tube improves the ductility of HCFST-CFRP stub column.CFRP ratio and eccentricity affect the ultimate bearing capacity of HCFST stub column.Finally,a calculation formula of ultimate bearing capacity was proposed in the paper.

Scheduling problem for hot-rolling seamless steel tube production

Taking the seamless tube plant of Baoshan Iron & Steel Complex in China as the background,we analyze the characters of hot rolling seamless steel tube:multi varieties,low volume,complicated production process,flexible production routes.Then integrated scheduling problem for hot rolling seamless steel tube production is studied,which covers two key points;order-grouping problem and solution method for flowshop/jobshop scheduling problem.On the basis of these two problems,integrated scheduling decision system is developed.The design idea,function flow sheet,data processing method,and functional module of visualized human-computer interactive scheduling system implemented in seamless steel tube plant of Shanghai Baoshan Iron & Steel Complex are described into detail.Compared with manual system,the performance of system shows the applicability and superiority in several criteria.

Experimental Study on the Bending Properties of Grouting Butt Joints Reinforced by Steel Plate Embedded in Bamboo Tube

The construction of grouting butt joints of bamboo tubes is simple and efficient.However,when the joint is bent,the low tensile strength of the mortar easily leads to cracking of the mortar prior to the failure of the bamboo tube.In this paper,a comparative test of the bending capacity was performed on grouting butt joints reinforced by nonperforated,fully perforated,and semiperforated steel plates embedded in bamboo tubes to obtain the loaddisplacement curves and ultimate bearing capacity of various specimens.The strengthening effect of CFRP pasted on bamboo tubes was also studied.The results show that the opening at the end of the steel plate is beneficial to resist the slip between the mortar and steel plate,while the complete section in the middle of the steel plate is conducive to making full use of the tensile strength of the steel plate.Therefore,it is best to insert the semiperforated steel plate with openings in the end and without openings in the middle into the mortar to enhance the bending properties of the grouting butt joint,which can make the failure mode of the joint change from brittle failure of mortar to ductile compression failure of bamboo tube.In addition,pasting CFRP sheets on the external wall of the bamboo tube helps to reduce the tensile stress of the mortar,while increasing the width of the steel plate can increase the bending moment of inertia of the mixture of the steel plate and mortar.These two complementary measures are very effective in delaying the cracking of the bamboo tube and improving the bending capacity of the joint.

Experimental investigation of axially loaded steel fiber reinforced high strength concrete-filled steel tube columns

An experimental study on the compressive behavior of steel fiber reinforced concrete-filled steel tube columns is presented. Specimens were tested to investigate the effects of the concrete strength, the thickness of steel tube and the steel fiber volume fraction on the ultimate strength and the ductility. The experimental results indicate that the addition of steel fibers in concrete can significantly improve the ductility and the energy dissipation capacity of the concrete-filled steel tube columns and delay the local buckling of the steel tube, but has no obvious effect on the failure mode. It has also been found that the addition of steel fibers is a more effective method than using thicker steel tube in enhancing the ductility, and more advantageous in the case of higher strength concrete. An analytical model to estimate the load capacity is proposed for steel tube columns filled with both plain concrete and steel fiber reinforced concrete. The predicted results are in good agreement with the experimental ones obtained in this work and literatures.

Reliability analysis of circular concrete-filled steel tube with material and geometrical nonlinearity

Most of the previous research on concrete-filled steel tube is restricted to a deterministic approach. To gain clear insight into the random properties of circular concrete-filled steel tube, reliability analysis is carried out in the present study. To obtain the Structural nonlinear response and ultimate resistance capacity, material and geometrical nonlinear analysis of circular concrete-filled steel tube is performed with a three-dimensional degenerated beam ele- ment. Then we investigate the reliability of concrete-filled steel tube using the first-order reliability method combined with nonlinear finite element analysis. The influences of such parameters as material strength, slenderness, initial geo- metrical imperfection, etc. on the reliability of circular concrete-filled steel tube column are studied. It can be con- cluded that inevitable random fluctuation of those parameters has significant influence on structural reliability, and that stochastic or reliability methods can provide a more rational and subjective evaluation on the safety of CFT structures than a deterministic approach.

Influence factors on stress corrosion cracking of P 110 tubing steel under CO2 injection well annulus environment

Stress corrosion cracking(SCC) behavior of P110 tubing steel in simulated CO_2 injection well annulus environments was investigated through three-point bent tests, potentiodynamic polarization and EIS measurements. The results demonstrate that SCC of P110 tubing steel could occur in acidulous simulated environment, and the sensitivity of SCC increases with the decrease of pH, as well as increase of sulfide concentration and total environmental pressure. Both anodic dissolution and hydrogen embrittlement make contributions to the SCC. Adequate concentration of corrosion inhibitor can inhibit the occurrence of SCC on account of the inhibition of localized anodic dissolution and cathodic hydrogen evolution.

Deformation behaviors of 21-6-9 stainless steel tube numerical control bending under different friction conditions

For contact dominated numerical control(NC) bending process of tube, the effect of friction on bending deformation behaviors should be focused on to achieve precision bending forming. A three dimensional(3D) elastic-plastic finite element(FE) model of NC bending process was established under ABAQUS/Explicit platform, and its reliability was validated by the experiment. Then, numerical study on bending deformation behaviors under different frictions between tube and various dies was explored from multiple aspects such as wrinkling, wall thickness change and cross section deformation. The results show that the large friction of wiper die-tube reduces the wrinkling wave ratio η and cross section deformation degree ΔD and increases the wall thinning degree Δt. The large friction of mandrel-tube causes large η, Δt and ΔD, and the onset of wrinkling near clamp die. The large friction of pressure die-tube reduces Δt and ΔD, and the friction on this interface has little effect on η. The large friction of bending die-tube reduces η and ΔD, and the friction on this interface has little effect on Δt. The reasonable friction coefficients on wiper die-tube, mandrel-tube, pressure die-tube and bending die-tube of 21-6-9(0Cr21Ni6Mn9N) stainless steel tube in NC bending are 0.05-0.15, 0.05-0.15, 0.25-0.35 and 0.25-0.35, respectively. The results can provide a guideline for applying the friction conditions to establish the robust bending environment for stable and precise bending deformation of tube bending.

Bending behaviour of lightweight aggregate concrete-filled steel tube spatial truss beam

A lightweight aggregate concrete-filled steel tube(LACFST) spatial truss beam was tested under bending load. The performance was studied by the analysis of the beam deflection and strains in its chords and webs. According to the test results, several assumptions were made to deduce the bearing capacity calculation method based on the force balance of the whole section. An optimal dimension relationship for the truss beam chords was proposed and verified by finite element analysis. Results show that the LACFST spatial truss beam failed after excessive deflection. The strain distribution agreed with Bernoulli-Euler theoretical prediction. The truss beam flexural bearing capacity calculation results matched test evidence with only a 3% difference between the two. Finite element analyses with different chord dimensions show that the ultimate bearing capacity increases as the chord dimensions increase when the chords have a diameter smaller than optimal one; otherwise, it remains almost unchanged as the chord dimensions increase.

Experimental research on ultimate bearing capacity of grouted-round-steel-tube N-joint

As an important structural member in self-supporting concrete floor during construction,encased steel truss-concrete composite beam has brilliant prospect in outer-jacketing structures for adding stories or mega frame structures.Compared with encased angle truss,encased round steel tube truss can facilitate layout of itself in column and facilitate layout and anchorage of prestressed reinforcement placed horizontally.N-joint is wildly used in encased steel truss.For cave-in failure easily occurs in hollow steel-tube joint,the idea that the chord is grouted to increase cave-in bearing capacity of hollow tube is proposed.Test results of 8 grouted-round-steel-tube N-joints from the beginning of loading to failure are reported.Mechanical property and failure mode of this kind of truss joint are analyzed,and the formulas of ultimate bearing capacity of the joint corresponding to different failure modes are established.All these can provide basic data for spreading encased steel truss-concrete composite beam.

Performance Investigation of Square Concrete-filled Steel Tube Columns

The behaviour of square concrete-filled steel tube columns under concentrical loading was studied. More than one hundred specimens were tested to investigate the effects of thickness of steel tube on the load carrying capacity of the concrete-filled tubular columns （CFTs）. The effect of the grade of concrete and content of expansive agent were also investigated. The effect of these parameters on the confinement of the concrete core was studied as well. From the experimental study it was found that for both CFTs with different strength grade concrete core, the ultimate load carrying capacity increases with the increase in percentage of expansive agent up to 20% but it again decreases at 25% of expansive agent content. It was also shown that the failure mode of CFTs depends on the strength grade of concrete core.

Application of Large-diameter and Long-span Micro-expansive Pumping Concrete Filled Steel Tube Arch Bridge

In this article the high strength micro-expansive concrete that has been applied on big-diameter and long-span steel arch bridge is researched. The applications show that the concrete has some merits, such as good fluidity, low bleeding ratio and no segregation, low slump loss, high early strength and high later strength, micro-expansion etc.