Selective leaching of vanadium from V-Ti magnetite concentrates by pellet calcification roasting-H_(2)SO_(4) leaching process

A novel method of pellet calcification roasting-H_(2)SO_(4) leaching was proposed to efficiently separate and extract vanadium(V)from vanadium-titanium(V-Ti)magnetite concentrates.The leaching rate of V is as high as 88.98%,while the leaching rate of impurity iron is only 1.79%.Moreover,the leached pellets can be used as raw materials for blast furnace ironmaking after secondary roasting.X-ray photoelectron spectroscopy(XPS)and scanning electron microscopy with energy dispersive X-ray spectrometry(SEMEDS)analyses showed that V^(3+)was oxidized to V^(5+)after roasting at 1200℃,and V^(5+)was then leached by H_(2)SO_(4).X-ray diffraction(XRD)analyses and single factor experiment revealed a minimal amount of dissolved Fe_(2)O_(3) during H_(2)SO_(4) leaching.Therefore,a high separation degree of V and iron(Fe)from V-Ti magnetite concentrate was achieved through H_(2)SO_(4) leaching.Compared with the traditional roastingleaching process,this process can achieve a high selectivity of V and Fe,and has excellent prospects for industrial production.

Vanadium recovery from Na_(2)SO_(4)-added V-Ti magnetite concentrate via grate-kiln process

Pilot experiments on Na;SO;-roasting of V-Ti magnetite(VTM) concentrate pellets were performed to activate vanadium with simulated grate-kiln machines. Combined with thermodynamic calculation, X-ray diffraction(XRD), scanning electron microscopy with energy-dispersive X-ray spectroscopy(SEM-EDS), and inductively coupled plasma-atomic emission spectrometry(ICP-AES) analyses, process parameters of pellet making were optimized, and the enhancement of vanadium oxidation and conversion was realized. The results show that, in balling stage, adding Na;SO;can promote the thermal decrepitation resistance of green pellets;in the drying stage, higher wind temperature can improve the dispersion of sodium salt in pellets;in preheating stage, using O;-rich hot gas can promote more thorough oxidation of vanadium;in roasting stage, the effect of vanadium conversion to sodium vanadate is better when the liquid amount is 15.5%-22.5%. Based on the above measures, the vanadium conversion rate achieved in the roasted pellets is 85.6%, proving the feasibility of vanadium recovery using an existing pellet production line.

A quantitative investigation on consolidation of titanium-containing pellets during roasting process

The measurement method and quantitative indexes of iron ore consolidation characteristic temperature(CCT)during roasting,including consolidation starting temperature,highest consolidation rate temperature,and consolidation termination temperature,were improved based on previous research.The mineral properties of V-Ti magnetite(Panzhihua)were analyzed,and the CCT of V-Ti magnetite was calculated.To investigate the effect of mineral types on CCT,a series of trials were carried out by using various ores,including high-grade magnetite ore,high silicon iron ore,and V-Ti magnetite ore.The greatest shrinkage of V-Ti magnetite was 6.7%,the consolidation starting temperature was 991℃,and the termination temperature was 1384℃.The results of X-ray diffraction analysis indicated that the V-Ti magnetite ore was composed of titanomagnetite,peridotite,and other minerals,which is more complicated than conventional magnetite.As a result,the temperature at the maximum rate of consolidation and the temperature at the termination of consolidation are the greatest.FeTiO_(3) and MgFe_(2)O_(4) in V-Ti magnetite may inhibit the creation of sinter necks between hematite particles.Liquid phase occurs inside the pellet when the temperature surpasses 1250℃,which may accelerate particle growth and the formation of a sintering neck within the pellets.