Two types of low carbon MgO - C refractories with 6% graphite were prepared using microporous magnesiarich spinel （5 - 3 and 3 - 1 mm ） and fused magnesia （5 - 3 and 3 - 1 mm ） as coarse aggregates, respectively, ...Two types of low carbon MgO - C refractories with 6% graphite were prepared using microporous magnesiarich spinel （5 - 3 and 3 - 1 mm ） and fused magnesia （5 - 3 and 3 - 1 mm ） as coarse aggregates, respectively, fused magnesia （ ≤1 mm） as fine aggregate, magnesia powder （≤ 0. 088 mm ） , flake graphite powder （ ≤0. 088 mm）, metal Al powder （ 〈0. 074 mm） as matrix, and phenol resin as binder. After curing at 220 ℃ and coke-embedded firing at 1 500 ℃ , the apparent porosity, cold crushing strength, cold modulus of rupture, permanent linear change on heating, thermal shock resistance and slag resistance of the specimens were studied comparatively. The results indicate that： （ 1 ） after curing at 220 ℃ and coke-embedded firing at 1 500 ℃, the specimen with microporous magnesia-rich spinel replacing fused magnesia has lower bulk density and higher apparent porosity than the common low car- bon MgO - C specimen. After curing at 220 ℃, the specimen with microporous aggregate has lower strength than common low carbon MgO - C specimen, but after coke-embedded firing at 1 500℃, it has higher strength and lower permanent linear change on heating; （2） low carbon MgO - C specimen using microporous magnesia-rich spinel to replace fused magnesia aggregate has better thermal shock resistance but worse slag resistance.展开更多
Carbon nanotubes （CNTs） have been extensively studied over the last two decades since they possess excellent properties.CNTs have been considered as new promising reinforcements for carbon containing refractories （...Carbon nanotubes （CNTs） have been extensively studied over the last two decades since they possess excellent properties.CNTs have been considered as new promising reinforcements for carbon containing refractories （CCRs）.Current research progress of the CNT-reinforced MgO-C and Al2O3-C refractories was summarized in this mini-review,and the CNT-reinforced CCRs possess remarkable mechanical properties and superior thermal shock resistance compared to CCRs without CNTs.展开更多
Magnesia-based refractories hold a big share in the total refractories output in China because of abundance of magnesite resource. In this paper a short review has been focused on the current and future new use of mag...Magnesia-based refractories hold a big share in the total refractories output in China because of abundance of magnesite resource. In this paper a short review has been focused on the current and future new use of magnesia in the production of magnesia-based products including low carbon MgO-C bricks, MgO- CaO bricks, MgO-based castables, MgO-CaO-Fe2O3 ramming mix and MgO-CaO-C bricks for low carbon steelmaking and clean steel making, magnesite ball for slag splashing, MgO-CaO-ZrO2 for sintering and transfering zones of cement kiln and MgAlON for special use in the steel industry.展开更多
In order to tackle the shortcomings of high brittleness,hard graphitization,and poor oxidation resistance resulted from carbonization of phenolic resin of Mg O- C refractories, effects of 2 mass% spherical Ni, and2 ma...In order to tackle the shortcomings of high brittleness,hard graphitization,and poor oxidation resistance resulted from carbonization of phenolic resin of Mg O- C refractories, effects of 2 mass% spherical Ni, and2 mass% spherical Ni plus 7. 5 mass% Al composite powder on microstructure of the secondary carbon in Mg O- C refractories matrix were investigated. The results show that a large number of carbon whiskers form after the carbonization of phenolic resin with Ni powder;in the Mg O- C refractories matrix with only Ni powder,the carbon microspheres form at all treatment temperatures and change slightly with the temperature rising;the carbon whiskers begin to generate in the specimens with composite powder at 1 000 ℃,the diameter of the carbon whiskers is about 0. 4- 0. 5 μm,and the length is about 3- 4 μm,and the formed carbon whiskers increase gradually with the temperature rising.展开更多
The paper analyzed the recycle condition and developing trend of used refractories China and other countries, irwluding research achievements of recycles of used refractories such as MgO-C bricks, Al2O3-MgO-C brics, A...The paper analyzed the recycle condition and developing trend of used refractories China and other countries, irwluding research achievements of recycles of used refractories such as MgO-C bricks, Al2O3-MgO-C brics, Al2O3-SiC-C castable and MgO-Cr2O3 bricks. Recycled refractories exhibit the same or even better properties as compared with the original. In addition, prospects for recycle of used refractories are also discusseded.展开更多
Based on the newly developed bonding system,a new generation of carbon-bonded MgO-C monolithic refractories product with low toxic potential has been developed. Results ofan on-going investigation on properties of MgO...Based on the newly developed bonding system,a new generation of carbon-bonded MgO-C monolithic refractories product with low toxic potential has been developed. Results ofan on-going investigation on properties of MgO-C monolithic refractories with tar-resin as binder are presented. Furthermore,the binder is an extremely strong carbon bonding. Further significant advantages of this system are high oxidation resistance of the highly-ordered carbon structure and the excellent stress-absorbing structure. To improve the strength anderosion resistance,and to decrease evaporation during heating,a preliminary treated tar-resin with higher melting temperature and lower content of volatile component was investigated. The binder specimens were treatedat 800℃ and the mechanical properties of MgO-C re-fractories specimens treated at 200,400,and 1 200℃ were determined.展开更多
文摘Two types of low carbon MgO - C refractories with 6% graphite were prepared using microporous magnesiarich spinel （5 - 3 and 3 - 1 mm ） and fused magnesia （5 - 3 and 3 - 1 mm ） as coarse aggregates, respectively, fused magnesia （ ≤1 mm） as fine aggregate, magnesia powder （≤ 0. 088 mm ） , flake graphite powder （ ≤0. 088 mm）, metal Al powder （ 〈0. 074 mm） as matrix, and phenol resin as binder. After curing at 220 ℃ and coke-embedded firing at 1 500 ℃ , the apparent porosity, cold crushing strength, cold modulus of rupture, permanent linear change on heating, thermal shock resistance and slag resistance of the specimens were studied comparatively. The results indicate that： （ 1 ） after curing at 220 ℃ and coke-embedded firing at 1 500 ℃, the specimen with microporous magnesia-rich spinel replacing fused magnesia has lower bulk density and higher apparent porosity than the common low car- bon MgO - C specimen. After curing at 220 ℃, the specimen with microporous aggregate has lower strength than common low carbon MgO - C specimen, but after coke-embedded firing at 1 500℃, it has higher strength and lower permanent linear change on heating; （2） low carbon MgO - C specimen using microporous magnesia-rich spinel to replace fused magnesia aggregate has better thermal shock resistance but worse slag resistance.
基金financially supported by the National Natural Science Foundation of China ( General program,51272188, 51472184 and 51472185 )the Natural Science Foundation of Hubei Province,China ( Contract No. 2013CFA086 )Foreign Cooperation Projects in Science and Technology of Hubei Province,China ( Contract No. 2013BHE002)
文摘Carbon nanotubes （CNTs） have been extensively studied over the last two decades since they possess excellent properties.CNTs have been considered as new promising reinforcements for carbon containing refractories （CCRs）.Current research progress of the CNT-reinforced MgO-C and Al2O3-C refractories was summarized in this mini-review,and the CNT-reinforced CCRs possess remarkable mechanical properties and superior thermal shock resistance compared to CCRs without CNTs.
文摘Magnesia-based refractories hold a big share in the total refractories output in China because of abundance of magnesite resource. In this paper a short review has been focused on the current and future new use of magnesia in the production of magnesia-based products including low carbon MgO-C bricks, MgO- CaO bricks, MgO-based castables, MgO-CaO-Fe2O3 ramming mix and MgO-CaO-C bricks for low carbon steelmaking and clean steel making, magnesite ball for slag splashing, MgO-CaO-ZrO2 for sintering and transfering zones of cement kiln and MgAlON for special use in the steel industry.
文摘In order to tackle the shortcomings of high brittleness,hard graphitization,and poor oxidation resistance resulted from carbonization of phenolic resin of Mg O- C refractories, effects of 2 mass% spherical Ni, and2 mass% spherical Ni plus 7. 5 mass% Al composite powder on microstructure of the secondary carbon in Mg O- C refractories matrix were investigated. The results show that a large number of carbon whiskers form after the carbonization of phenolic resin with Ni powder;in the Mg O- C refractories matrix with only Ni powder,the carbon microspheres form at all treatment temperatures and change slightly with the temperature rising;the carbon whiskers begin to generate in the specimens with composite powder at 1 000 ℃,the diameter of the carbon whiskers is about 0. 4- 0. 5 μm,and the length is about 3- 4 μm,and the formed carbon whiskers increase gradually with the temperature rising.
文摘The paper analyzed the recycle condition and developing trend of used refractories China and other countries, irwluding research achievements of recycles of used refractories such as MgO-C bricks, Al2O3-MgO-C brics, Al2O3-SiC-C castable and MgO-Cr2O3 bricks. Recycled refractories exhibit the same or even better properties as compared with the original. In addition, prospects for recycle of used refractories are also discusseded.
文摘Based on the newly developed bonding system,a new generation of carbon-bonded MgO-C monolithic refractories product with low toxic potential has been developed. Results ofan on-going investigation on properties of MgO-C monolithic refractories with tar-resin as binder are presented. Furthermore,the binder is an extremely strong carbon bonding. Further significant advantages of this system are high oxidation resistance of the highly-ordered carbon structure and the excellent stress-absorbing structure. To improve the strength anderosion resistance,and to decrease evaporation during heating,a preliminary treated tar-resin with higher melting temperature and lower content of volatile component was investigated. The binder specimens were treatedat 800℃ and the mechanical properties of MgO-C re-fractories specimens treated at 200,400,and 1 200℃ were determined.
