Optimizing the Exhaust System of Marine Diesel Engines to Improve Low-speed Performances and Cylinder Working Conditions

Proper design of exhaust systems in marine high-power turbocharged diesel engines can contribute to improve the low-speed performance of these engines and make the working conditions of the cylinders more uniform.Here a high-power marine 16-cylinder V-type turbocharged diesel engine is simulated using the GT-Power software.The results reveal the differences induced by different exhaust system structures,such as an 8-cylinder-inpipe exhaust system with single/double superchargers and a 4-cylinder-in-pipe exhaust system with a single supercharger.After a comparative analysis,the 8-cylinder type with double superchargers is determined to be the optimal solution,and the structure of the exhaust system is further optimized.The simulations show that the optimized maximum exhaust temperature difference among cylinders is reduced by 66%.Finally,the simulation results and the optimized performance of the designed exhaust system are verified through experiments.

Investigating the Effects of Eichhornia Crassipes Biodiesel and Liquefied Petroleum Gas on the Performance and Emissions of a Dual-Fuel Engine

This study considers the effect of Eichhornia Crassipes Biodiesel(ECB)blends on the performances,combustion,and emission characteristics of a direct injection compression ignition engine operated in a dual-fuel mode(DFM)and equipped with an Exhaust gas recirculation technique(EGR).In particular,a single-cylinder,four-stroke,water-cooled diesel engine was utilized and four modes of fuel operation were considered:mode I,the engine operated with an ordinary diesel fuel;mode II,the engine operated with the addition of 2.4 L/min of lique-fied petroleum gas(LPG)and 20%EGR;mode III,20%ECB with 2.4 L/min LPG and 20%EGR;mode IV,40%ECB with 2.4 L/min LPG and 20%EGR.The operation conditions were constant engine speed(1500 rpm),var-iation of load(25%,50%,75%,and 100%),full load,with a compression ratio of 18,and a time injection of 23°BTDC(Before top died center).With regard to engine emissions,carbon dioxide(CO_(2)),carbon monoxide(CO),hydrocarbons(UHC),and nitrogen oxide(NOX)were measured using a gas analyzer.The smoke opacity was measured using an OPABOX smoke meter.By comparing the results related to the different modes with mode I at full load,the BTE(Brake thermal efficiency)increased by 20.17%,11.45%,and 12.66%with modes II,III,and IV,respectively.In comparison to the results for mode II,the BTE decreased due to the combustion of ECB blends by 7.26%and 6.24%for mode III and mode IV,respectively,at full load.In comparison to mode II,the Brake specific energy consumption(BSEC)increased with the ECB substitution.With ECB blends,there is a noticeable decrease in the CO,CO_(2),and UHC emissions at a partial load.Furthermore,the 20%ECB has no effect on CO emissions at full load.For modes II and IV,the CO_(2)increased by 33.33%and 19%,respectively,while the UHC emissions were reduced by 14.49%for mode III and 26.08%for mode IV.The smoke of mode III was lower by 7.21%,but for mode IV,it was higher by 12.37%.In addition,with mode III and mode IV,the NOx emissions increased by 30.50%and 18.80%,respectively.

Test Research on the Knock of a Common-Rail Diesel Engine Fueled with Diesel-Methanol Dual-Fuel

Experiments were conducted on a diesel-methanol dual-fuel(DMDF)engine modified by a six-cylinder,turbocharged,inter-cooled diesel engine.According to the number of diesel injection,the experiments are divided to two parts:the single injectionmode and double injectionmode.The results show that,at the double injectionmode,themaximumof pressure rise rate is small and the engine runs smoothly,however,knock still occurswhen the cocombustion ratio(CCR)is big enough.Under knock status,the power density of the block vibration concentrating at some special frequencies rises dramatically,and the special frequency of single injection mode(about 4.1 kHz)is lower than that of double injection mode(7–9 kHz).The cylinder pressure oscillations of knock status are very different fromthe non-knock status.Under knock status,cylinder pressure oscillations become more concentrated and fiercer at some special frequencies,and the same as the block vibration.The special frequency of single injection mode(3–6 kHz)is lower than that of double injection mode(above 9 kHz).

World’s First LNG Dual-fuel Engine Adapted for High-Speed Vessels

As of 2020,shipping companies will have to use low-sulphur fuels to comply with current international regulations set out in Annex VI of the MARPOL Agreement(regulations for the prevention of air pollution from ships),which will limit the maximum sulphur content in marine fuels to 0.5%.It is against this backdrop that natural gas(LNG)is being considered as one of the primary alternative fuels to enable compliance with this international regulation.Currently,there are 103 LNG-fuelled vessels in operation around the world and 97 on order.Car and passenger vessels make up the largest segment,accounting for 40 of the 103;none of these,however,is a high-speed(HSC)ropax vessel with capacity for both passengers and trucksi n open seas.HSC vessels are deployed in niche markets requiring high-speed propulsion engines(around 1,000 rpm)that can maintain service speeds.Existing LNG dual-fuel engines cannot be used to retrofit HSC vessels as they have been developed from a range of medium-speed engines(around 500-700 rpm)and they are heavier than those high-speed engines traditionally used by the HSC industry.This paper presents the innovative technology developed for the world’s first adaptation of a high-speed engine to LNG dual-fuel use by the shipping company Fred.Olsen S.A.,within the GAINN4SHIP INNOVATION project.

Effect of Exhaust Gas Recirculation on Performance and Emission Characteristics of a Diesel-Piloted Biogas Engine

In this research, a Direct Injection Compression Ignition (DICI) engine was modified into a dual-fuel engine that used biogas as the primary fuel and diesel as pilot fuel, with the focus on reduction of harmful exhaust emissions while maintaining high thermal efficiency. The effect of exhaust gas recirculation (EGR) on engine performance and emission characteristics was studied. The EGR system was developed and tested with different EGR percentages, i.e. 0%, 10%, 20% and 30%. The effect of EGR on exhaust gas temperature and performance parameters like brake specific fuel consumption, brake power and brake thermal efficiency was studied. The performance and emission characteristics of the modified engine were compared with those of the conventional diesel engine. The results showed that EGR led to a decrease in specific fuel consumption and an increase in brake thermal efficiency. With increase in percent (%) of EGR, the percentage increase in brake thermal efficiency was up to 10.3% at quarter load and up to 14.5% at full load for single fuel operation while for dual-fuel operation an increase up to 9.5% at quarter load and up to 11.2% at full load was observed. The results also showed that EGR caused a decrease in exhaust gas temperature;hence it’s potential to reduce NOX emission. However, emissions of HC and CO increased slightly with EGR.

Analysis and Calibration of Internal Flow Force of EjectorPowered Engine Simulator System in Wind Tunnels

The ejector-powered engine simulator(EPES)system is an important piece of equipment in conducting an influence test of the intake and jet flow in low-speed wind tunnels.In this work,through the analysis of the structure and principle of EPES,three parts of the internal flow force were obtained,namely,the additional resistance before the inlet,the internal flow force in the inlet and the thrust produced by the ejector.On the assumption of one-dimensional isentropic adiabatic flow,the theoretical formulae for calculating the forces were derived according to the measured total pressure,static pressure and total temperature of the internal flow section.Subsequently,a calibration tank was used to calibrate the EPES system.On the basis of the characteristics of the EPES system,the process and method of its calibration were designed in detail,and the model installation interface of the calibration tank was reformed.By applying this method,the repeatability accuracy of the inlet flow rate calibration coefficient was less than0.05%,whereas that of the exhaust flow rate and velocity was less than 0.1%.Upon the application of the calibration coefficients to the correction of the wind tunnel experiment data,the results showed good agreement with the numerical simulation results in terms of regularity and magnitude before stall,which validates the reasonableness and feasibility of the calibration method.Analysis of the calibration data also demonstrated the consistency in the variation law and trend between the theoretical calculation and actual measurement of internal flow force,further reflecting the rationality and feasibility of the theoretical calculation.Nevertheless,the numerical difference was large and further widened with a higher ejection flow rate mainly because of the accuracy of flow measurement and the inhomogeneity of internal flow.The thrust deflection angle of EPES is an important factor in correcting this issue.In particular,the thrust deflection angle becomes larger with small ejection flow and becomes smaller with an increase in flow rate,essentially exhibiting a general change of less than 10°.

Characteristics of Particulate Matter Emissions for Low-Sulfur Heavy Oil Used in Low-Speed Two-Stroke Diesel Engines of Ocean-Going Ships

In this work,particulate matter(PM) emissions from a large two-stroke,low-speed marine diesel engine were investigated when the engine was operated with low-sulfur heavy fuel oil(HFO) at various loads.Particle samples were collected in situ from the engine exhaust to determine the detailed physical and chemical properties.The nanostructure and morphology of the nanoparticles were analyzed using transmission electron microscopy images(TEM).The results show that volatile organic carbon(OC) accounts for more than 80% in the HFO particles and leads to an increase in particle size.The thermodynamic conditions of a low-speed engine favor the behavior of capturing the soluble organic components.A large number of spherical char HFO particles with aerodynamic diameters of 0.2 μm-0.5 μm and a suspected inner metal core were detected.The two peak aerodynamic diameters of the HFO nanoparticles are 15 nm and 86 nm.The morphological differences among the HFO nanoparticles in varied engine conditions represent the formation process from primary nascent particles to mature graphitized particles caused by thermodynamics.The above study will be valuable for understanding the characteristics of PM emissions from low-sulfur HFO to achieve the ship PM emissions reduction target.

Assessment of performance,combustion and emissions characteristics of methanol-diesel dual-fuel compression ignition engine:A review

The energy security concern and rapidly diminishing fossil fuel resources demand the development of renewable and economically attractive fuel for reciprocating engines.Methanol is a promising renewable alternative fuel.Numerous studies have been carried out to explore the various aspects of the utilization of methanol in compression ignition(CI)engine.This review paper presents a detailed analysis of the effect of methanol on performance,combustion,and emission(NOx,CO,HC,and soot)characteristics of conventional CI-engine along with dual-fuel combustion mode.This study focuses on methanol utilization in dual-fuel mode,which is an advanced engine combustion mode.First,methanol production and solubility issues of methanol in diesel are briefly discussed.This study discusses the soot and nano-particle emission from the methanol fueled CI-engine,which is one of the main concerns in the current emission legislation.It was found that the utilization of methanol in CI-engine has the potential to improve the performance and simultaneously with a significant reduction in NOx,CO,soot,and nano-particle emissions in comparison to neat diesel operation.However,unburnt HC emission reduces for methanol-diesel blended fuel operation whereas HC emissions are higher for methanoldiesel dual-fuel operation.

NOx Emission Reduction Technology for Marine Engine Based on Tier-Ⅲ:A Review

The development of maritime trade has greatly promoted the development of diesel engines.However,with the increasingly serious environmental problems,more and more attention has been paid to the exhaust emissions of high-power marine diesel engines.The restrictions on SOx have been implemented globally,and the limitation of the NO,will be the next priority.This paper illustrates(a)Principle and research progress of NOx emissions-reduction technology of marine diesel engine;(b)Summary of advantages and disadvantages among various reduction technologies and their reduction effects;(c)The application effect of mainstream technology on board.Firstly,since exhaust gas recirculation(EGR)can achieve Tier-Ⅲ directly from Tier-Ⅰ without considering the increased fuel consumption.It is deemed as the most promising technology to reduce emissions by controlling combustion condition.However,EGR has shortcomings of excessive increase in ftiel consumption and generation of waste water,which need to be solved immediately.Secondly,selective catalytic reduction(SCR)is the most effective and straightforward means to achieve Tier-Ⅲ.Despite of the continuous optimization of SCR unit volume,the problem of scrap catalyst seriously limits its wide application.How to match the supercharger more efficiently is a key factor in choosing between high and low pressure SCR.Thirdly,nature gas(NG)engines are capable of achieving a reduction in NOx,but in order to meet the requirements of Tier-Ⅲ,it still needs to be assisted by other technologies.The emissions of hydrocarbon(HC)and CO in NG engines are huge defects that must be solved.Lastly,technologies such as the Miller cycle,Two-stage supercharging and mixed-water combustion can also reduce emissions but were rarely used alone.These technologies can be combined with EGR,SCR and NG engines to optimize the enginesJ economy and emission characteristics.

Transient tribo-dynamic analysis of crosshead slipper in lowspeed marine diesel engines during engine startup

A crosshead slipper-guide system,which bears a significant thrust force,is an essential friction pair in low-speed marine diesel engines.Owing to the low moving speed of the crosshead slipper during engine startup,it is difficult to form good hydrodynamic lubrication between the crosshead slipper and guide.Therefore,a detailed analysis of the crosshead slipper during engine startup is needed.In this study,a new transient tribo-dynamic model for a crosshead slipper during the engine startup process is presented.The model consists of a mixed lubrication model of the crosshead slipper-guide and dynamic models of the piston assembly,crosshead assembly,connecting rod,and crankshaft.The tribo-dynamic performances of the crosshead slipper during startup and under the rated conditions were simulated and compared.The results show that the tribo-dynamics of the crosshead slipper during the startup process are significantly different from those under the rated conditions.Some measures beneficial for the low friction of a crosshead slipper-guide under the rated conditions may significantly increase the friction loss of the crosshead slipper-guide system during the startup process.

A Case Study of a Solid Oxide Fuel Cell Plant on Board a Cruise Ship

The work is a case study of a cruise ship supplied by liquefied natural gas(LNG)and equipped with a solid oxide fuel cell(SOFC).It is supposed that a 20 MW SOFC plant is installed on-board to supply hotel loads and assisting three dual-fuel(DF)diesel/LNG generator sets.LNG consumption and emissions are estimated both for the SOFC plant and DF generator sets.It results that the use of LNG-SOFC plant in comparison to DF generator sets allows to limit significantly the SO_(x),CO,NO_(x),PM emissions and to reduce the emission of CO_(2)by about 11%.A prediction of the weight and volume of the SOFC plant is conducted and a preliminary modification of the general arrangement of the cruise ship is suggested,according to the latest international rules.It results that the SOFC plant is heavier and occupies more volume on board than a DF gen-set;nevertheless,these features do not affect the floating and the stability of the cruise ship.

High-Efficiency and Clean Combustion Natural Gas Engines for Vehicles

Natural gas engines have become increasingly important in transportation applications,especially in the commercial vehicle sector.With increasing demand for high efficiency and low emissions,new technologies must be explored to overcome the performance limitations of natural gas engines such as limits on lean or dilute combustion,unstable combustion,low burning velocity,and high emissions of CH_(4) and NO_(x).This paper reviews the progress of research on natural gas engines over recent decades,concentrating on ignition and combustion systems,mixture preparation,the development of different combustion modes,and after-treatment strategies.First,the features,advantages,and disadvantages of natural gas engines are introduced,following which the development of advanced ignition systems,organization of highly turbulent flows,and the preparation of high-reactivity mixtures in spark ignition engines are discussed with a focus on pre-chamber jet ignition,combustion chamber design,and H_(2)-enriched natural gas combustion.Third,the progress in natural gas dual-fuel engines is highlighted,including the exploration of new combustion modes,the development of novel pilot fuels,and the optimization of combustion control strategies.The fourth section discusses after-treatment systems for natural gas engines operating in different combustion modes.Finally,conclusions and future trends in the development of high-efficiency and clean combus-tion in natural gas engines are summarized.

双燃料船用发动机废能回收系统的技术经济比较

Nowadays alternative and innovative energy recovery solutions are adopted on board ships to reduce fuel consumption and harmful emissions.According to this,the present work compares the engine exhaust gas waste heat recovery and hybrid turbocharger technologies,which are used to improve the efficiency of a dual-fuel four-stroke(DF)marine engine.Both solutions aim to satisfy partly or entirely the ship’s electrical and/or thermal loads.For the engine exhaust gas waste heat recovery,two steam plant schemes are considered:the single steam pressure and the variable layout(single or dual steam pressure plant).In both cases,a heat recovery steam generator is used for the electric power energy generation through a steam turbine.The hybrid turbocharger is used to provide a part of the ship’s electric loads as well.The thermodynamic mathematical models of DF engines,integrated with the energy recovery systems,are developed in a Matlab-Simulink environment,allowing the comparison in terms of performance at different engine loads and fuels,which are Natural Gas(NG)and High Fuel Oil(HFO).The use of NG always involves better efficiency of the system for all the engine working conditions.It results that the highest efficiency value achievable is 56%at 50%maximum continuous rating(MCR)engine load.

生物柴油在船用低速机上的燃烧分析研究

To study the applicability of biodiesel in marine engines,this research investigated the performance,combustion characteristics,and emission characteristics of biodiesel(B100),diesel,and a 50%volume blend of the two fuels(B50)in a marine engine.This study was conducted on a 4-cylinder,520 mm-bore,two-stroke,low-speed marine engine with a common rail fuel and exhaust gas charge system.The three fuels were tested at different loads from 25%–100%with a step size of 25%.Results showed that the fuel consumption of pure biodiesel increased by about 13.5%and 3.8%relative to that of diesel at 25%and 100%loads,respectively,and by about 6%at 50%and 75%loads.In-cylinder combustion pressure was slightly reduced when the engine ran on biofuel,and black carbon emissions from biodiesel were reduced by an average of 54.7%.Compared with those from diesel,the carbon CO and total hydrocarbon emissions from B100 were reduced by 11.3%and 39%,respectively.Nitroxide emissions were elevated for B100 and B50 under all loading conditions.The properties of B50 blended diesel lie between those of B100 and diesel.In terms of combustion characteristics and emissions,biodiesel can be used without changing the engine parameters and can effectively reduce pollution,such as black carbon and carbon monoxide.

集装箱船双燃料发动机投资的环境与经济评价

In this study,environmental and economic examinations of Liquefied Natural Gas(LNG)investments are conducted.A year-long noon report data is received from a container ship and LNG conversion is performed.Savings from both the fuel expenses and the amount of the emissions are calculated and presented.To eliminate the fuel consumption uncertainties in future operation periods of the stated ship,different scenarios that simulate various fuel consumption statuses are created and analyzed within the Monte Carlo Simulation method.Lastly,calculations are made with two different time prices,approx.one and half year apart.As a result of the analyses,LNG can provide high environmental benefits since it reduces 99%for SOx,95%for PM10,95%for PM2.5,41%for CO_(2),and 82%for NOx,respectively.It is also determined that LNG investment is highly sensitive to fuel prices.In addition,the LNG usage can be beneficial for maritime companies in terms of marine policies such as paying carbon tax based on the expanding European Union Emission Trade System to maritime business.Still,it needs supportive carbon reduction method to comply with the maritime decarbonization strategy.This study has great importance in that the economic analysis way presented is able to adapt any alternative fuel system conversion for the maritime industry.