Waste Heat Recovery from a Drier Receiver of an A/C Unit Using Thermoelectric Generators

Thermoelectric generators(TEGs)are considered promising devices for waste heat recovery from various systems.The Seebeck effect can be utilized to generate power using the residual heat emitted by the filter dryer receiver(FDR)of an air conditioning(A/C)system,which would otherwise go to waste.The study aims to build a set of thermoelectric generators(TEG)to collect the waste heat of the FDR and generate low-power electricity.A novel electrical circuit with two transformers is designed and fabricated to produce a more stable voltage for operation and charging.The thermoelectric generator(TEGs)was installed on the FDR of the A/C unit.The test showed that climate conditions have a significant impact on the output power generated from the system.The results showed that the peak voltage recorded in the current study is 5.2 V per day(wet,cold,and wind weather)with an output power of 0.2 W.These values are acceptable for powering the load and charging a single battery with 3.5 V as the voltage increases battery 0.1 V/20 min charge.A case study of operating the emergency signs in a building was considered.The current heat recovery system is deemed to be easily installed and can be connected to a network of TEGs to produce more power.

Waste heat recovery from hot steel slag on the production line:Numerical simulation,validation and industrial test

Waste heat recovery from hot steel slag was determined in a granular bed through the combination of numerical simulation and an industrial test method.First,the effective thermal conductivity of the granular bed was calculated.Then,the unsteady-state model was used to simulate the heat recovery under three different flow fields(O-type,S-type,and nonshielding type(Nontype)).Second,the simulation results were validated by in-situ industrial experiments.The two methods confirmed that the heat recovery efficiencies of the flow fields from high to low followed the order of Nontype,S-type,and O-type.Finally,heat recovery was carried out under the Nontype flow field in an industrial test.The heat recovery efficiency increased from~76%and~78%to~81%when the steel slag thickness decreased from 400 and 300 to 200 mm,corresponding to reductions in the steel slag mass from 3.96 and 2.97 to 1.98 t with a blower air volume of 14687 m^(3)/h.Therefore,the research results showed that numerical simulation can not only guide experiments on waste heat recovery but also optimize the flow field.Most importantly,the method proposed in this paper has achieved higher waste heat recovery from hot steel slag in industrial scale.

Off-Design Simulation of a CSP Power Plant Integrated with aWaste Heat Recovery System

Concentrating Solar Power(CSP)plants offer a promising way to generate low-emission energy.However,these plants face challenges such as reduced sunlight during winter and cloudy days,despite being located in high solar radiation areas.Furthermore,their dispatch capacities and yields can be affected by high electricity consumption,particularly at night.The present work aims to develop an off-design model that evaluates the hourly and annual performances of a parabolic trough power plant(PTPP)equipped with a waste heat recovery system.The study aims to compare the performances of this new layout with those of the conventional Andasol 1 plant,with the aim of assessing the improvements achieved in the new design.Based on the results,it can be concluded that the new layout has increased the annual generated power to almost 183 GWh(an increase of about 7.60% is achieved compared to the Andasol 1 layout that generates 169 GWh annually).Additionally,the proposed installation has achieved an efficiency of 20.55%,which represents a 7.87% increase compared to the previous design(19.05%).The Levelized Cost of Electricity(LCOE)of the new layout has been reduced by more than 5.8% compared to the Andasol 1 plant.Specifically,it has decreased from 13.11 to 12.35 c/kWh.This reduction in LCOE highlights the improved cost-effectiveness of the newlayout,making it amore economically viable option for generating electricity compared to the conventional Andasol 1 plant.

Utilization and recycling of low-temperature waste heat of stainless steel continuous annealing furnace

Stainless steel continuous annealing furnace is mainly used for heat treatment of hot-rolled strip steel.The combustion air will be enabled to heat to 520℃by waste heat recovery system,but the discharge temperature is still up to about 300℃.Owing to with development of global emphasis on energy conservation energy saving and discharge reduction,it's significant to lower the discharge temperature to below 200℃, for the sake of achieving rational use of waste heat resource.Through the analysis of the existing heat recovery system by this study,it is proved that mixing low temperature with flue gas in high temperature standard will increase the capacity of the flue gas and deteriorate the quality of remaining heat resource.In stead of that,increasing the combustion air temperature to 600℃on the basis of stability temperature for the prerequisite of recuperator design,and giving priority to reducing fuel consumption are the better way.The recovery and recycle of low temperature gas are also be introduced.It is demonstrated by the way of setting a secondary recuperator at the exit of the primary recuperator,and using low temperature flue gas to heat the air used for drying the strip steel,the exhuast temperature of flue gas can be reduced to lower than 200℃.At the same time,the steam required for heating air is saved,the energy reserve as high as 2 300 t of standard coal per year.

A review on current development of thermophotovoltaic technology in heat recovery

The burning of fossil fuels in industry results in significant carbon emissions,and the heat generated is often not fully utilized.For high-temperature industries,thermophotovoltaics(TPVs)is an effective method for waste heat recovery.This review covers two aspects of high-efficiency TPV systems and industrial waste heat applications.At the system level,representative results of TPV complete the systems,while selective emitters and photovoltaic cells in the last decade are compiled.The key points of components to improve the energy conversion efficiency are further analyzed,and the related micro/nano-fabrication methods are introduced.At the application level,the feasibility of TPV applications in high-temperature industries is shown from the world waste heat utilization situation.The potential of TPV in waste heat recovery and carbon neutrality is illustrated with the steel industry as an example.

Simulation Analysis of Flue Gas Waste Heat Utilization Retrofit Based on ORC System

Recovery of waste heat from boiler flue gas is an effective way to improve energy utilization efficiency.Taking a heating station heating project as an example,the existing heating system of this heating station was analyzed for its underutilized flue gas waste heat and low energy utilization rate.Rankine cycle is an effective waste heat recovery method,and a steam boiler organic Rankine cycle(ORC)cogeneration waste heat utilization method is proposed.The system model simulation is constructed and verified.First,a thermodynamic model was constructed in MATLAB and five suitable work gases were selected to analyze the effects of evaporation temperature and condensation temperature on the network and thermal efficiency of the waste heat cycle power system.Secondly,the ORC model is invoked in TRNSYS to construct the improved cogeneration system,and the rationality of the remaining heat utilization methods is determined by calculating and analyzing the thermal performance,economy,and environmental protection of the improved system.The simulation results show that the system can generate about 552,000 kWh of electricity per year,and improving the energy utilization rate from 0.72 to 0.78.

Parametric optimization of packed bed for activated coal fly ash waste heat recovery using CFD techniques

Coal fly ash is an industrial solid waste generated from coal preparation during the processing and cleaning of coal for electric power generation.Comprehensive investigation on the reutilization of waste heat of activated coal fly ash is of great economic significance.The method of recovering the waste heat,proposed in this study,is the transfer of heat from activated coal fly ash to gas with the movement of air using the packed bed,providing valuable energy sources for preheating the raw coal fly ash to reduce the overall energy consumption.The investigation is carried on the heat transfer characteristics of gas–solid(activated coal fly ash)phases and air temperature fields of the packed bed under some key conditions via computational fluid dynamics.A two dimensional geometry is utilized to represent key parts of packed bed.The distribution mechanism of the temperature field for gas phase is analyzed based on the transient temperature contours at different times.The results show that the obtained rule of gas–solid heat transfer can effectively evaluate the influences of operating parameters on the air temperature in the packed bed.Simultaneously,it is found that no temperature differences exist in the hot air at the outlet of the packed bed.The investigation provides guidance for the design and optimization of other similar energy recovery apparatuses in industries.

Integration of Low-level Waste Heat Recovery and Liquefied Nature Gas Cold Energy Utilization

分别地，二个新奇热周期基于 Brayton 周期和 Rankine 被建议它集成低级废热和液化性质气体(LNG ) 的恢复为发电的冷精力利用。在低级废热，低温度的 exergy 和 LNG 的压力 exergy 通过系统合成高效地被利用的地方，精力的串联利用在二个热周期被认识到。模拟加 10.2 用商业白杨被执行，并且结果被分析。与常规 Brayton 周期和 Rankine 相比，二个新奇周期在 exergy 效率带 60.94% 和 60% ，分别地并且 53.08% 和 52.31% 在热效率分别地。

Dynamic test on waste heat recovery system with organic Rankine cycle

Dynamic performance is important to the controlling and monitoring of the organic Rankine cycle(ORC) system so to avoid the occurrence of unwanted conditions. A small scale waste heat recovery system with organic Rankine cycle was constructed and the dynamic behavior was presented. In the dynamic test, the pump was stopped and then started. In addition, there was a step change of the flue gas volume flow rate and the converter frequency of multistage pump, respectively. The results indicate that the working fluid flow rate has the shortest response time, followed by the expander inlet pressure and the expander inlet temperature.The operation frequency of pump is a key parameter for the ORC system. Due to a step change of pump frequency(39.49-35.24 Hz),the expander efficiency and thermal efficiency drop by 16% and 21% within 2 min, respectively. Besides, the saturated mixture can lead to an increase of the expander rotation speed.

DETERMINATION OF THE OPTIMAL RANKINE CYCLE FOR WASTE HEAT RECOVERY

In this paper,the optimal Rankine Cycle for waste heat recovery is considered after pro-cess integration.The exergetic efficiency is used to measure the thermodynamic performance of the re-covery system.Comparing with recovering a single waste heat stream,heat recovery after processintegration is much more complicated due to the changeable specific heat given by the process grandcomposite curves.Therefore,this paper attempts to focus attention on the influence of grand compos-ite curves on the optimization.

Heat Transfer and Energy Utilization of Waste Heat Recovery Device with Different Internal Component

Steel industry is high energy-consuming industry, and its waste?heat recovery is critically?important for energy utilization. In this study, pipeline bundle is used to enhance heat transfer in?waste?heat recovery device,?and?associated gas-solid heat transfer and energy utilization performance with different pipeline arrangement, pipe diameter and shape of internal component are further analyzed. The temperatures of gas and particle in device with pipeline bundle periodically fluctuate in horizontal direction, and those in staggered system distribute more uniformly than those in paralleled system. Compared with paralleled device, exergy and waste heat utilization efficiency of staggered device have been improved, and they are both higher than?those without pipeline. As pipe diameter increases, exergy and waste heat utilization efficiency first increases and then decreases, and they reach the maxima with optimal pipe diameter.?As the width of internal component keeps constant, influence of its shape on heat transfer is very little.

Application of the waste heat recovery system and energy-saving in the strip continuous annealing furnace

The common problem of cold strip continuous annealing furnaces is high exhaust gas temperature and great energy consumption. Taking the cold-strip continuous annealing furnaces of Baosteel No. 4 cold mill plant as an example, several waste heat recovery systems in the annealing furnaces are compared and their advantages and disadvantages are analyzed through different energy-saving technologies.

Piezoelectric Power Harvesting Process via Phase Changes of Low-Boiling-Point Medium Together with Water for Recovering Low-Temperature Heats

Low-temperature thermal energy conversions down to exergy zero to electric power must contribute energy sustainability. That is to say, reinforcements of power harvesting technologies from extremely low temperatures less than 373 K might be at least one of minimum roles for the current generations. Then, piezoelectric power harvesting process for recovering low-temperature heats was invented by using a unique biphasic operating medium of an underlying water-insoluble/low-boiling-point medium (i.e. NOVEC manufactured by 3M Japan Ltd.) in small quantity and upper-layered water in large quantity. The higher piezoelectric power harvesting densities were naturally revealed with an increase in heating temperatures. Excessive cooling of the operating medium deteriorated the power harvesting efficiency. The denser operating medium was surpassingly helpful to the higher piezoelectric power harvesting density. Concretely, only about 5% density increase of main operating medium (i.e. water with dissolving alum at 0.10 mol/dm3) came to the champion piezoelectric power harvesting density of 92.6 pW/dm2 in this study, which was about 1.4 times compared to that with the original biphasic medium of pure water together with a small quantity of NOVEC.

Gas Turbine Design and Matching Research of Waste Heat Recovery System for Marine Diesel Engine

With the emphasis on energy and environmental protection,energy-conservation and emission-reduction become vital issues for industrial development.Moreover,with the development of legislation on marine environment,the marine diesel engine has become focusing on energy saving and emission reduction for ships.For low-speed diesel engines under high load,waste heat from exhaust gas can be recovered by the compact and efficient gas turbine.In this paper,the matching design research between low speed diesel engine and gas turbine is carried out.To balance efficiency and compactness,the impeller was adjusted and generated by ANSYS BLADEGEN,based on 1D thermodynamic design.And the 1D calculation is similar to the ANSYS CFX simulation result:the total-static efficiency is 73.8%compared to 76.7%.Moreover,the flow separation happened at the impeller suction side and created vortex due to the high incidence angle.The off-design operating point simulation of the turbine shows though the pressure ratio increase will cause the efficiency to decline a little,the total shaft power rises.In sum,this paper worked out a power turbine suitable for a low-speed diesel engine according to the turbine character matching design and simulation,which provides foundation to the construction of a steady operation of waste heat recovery system for marine diesel engine.

Efficiency analysis of trilateral-cycle power systems for waste heat recovery-to-power generation

Numerous innovative heat recovery-to-power technologies have been resourcefully and technologically exploited to bridge the growing gap between energy needs and its sustainable and affordable supply.Among them,the proposed trilateral-cycle(TLC) power system exhibits high thermodynamic efficiency during heat recovery-to-power from low-to-medium temperature heat sources.The TLCs are proposed and analysed using n-pentane as working fluid for waste heat recovery-to-power generation from low-grade heat source to evaluate the thermodynamic efficiency of the cycles.Four different single stage TLC configurations with distinct working principles are modelled thermodynamically using engineering equation solver.Based on the thermodynamic framework,thermodynamic performance simulation and efficiency analysis of the cycles as well as the exergy efficiencies of the heating and condensing processes are carried out and compared in their efficiency.The results show that the simple TLC,recuperated TLC,reheat TLC and regenerative TLC operating at subcritical conditions with cycle high temperature of 473 K can attain thermal efficiencies of 21.97%,23.91%,22.07% and 22.9%,respectively.The recuperated TLC attains the highest thermodynamic efficiency at the cycle high temperature because of its lowest exergy destruction rates in the heat exchanger and condenser.The efficiency analysis carried out would assist in guiding thermodynamic process development and thermal integration of the proposed cycles.

Technical and Economic Aspects and Experience from 6 Years of Operating the Technology Using the Waste Heat from the Exhaust Gases of Heat Sources and 3 Years of Operating a Heating Plant in an Autonomous, Island Regime

This article is focused on technical and economic evaluation of more than 6-years experiences of operating the Waste Heat Recovery technology—the manner and system of flue gas processing generated in the combustion process in heat & power plants, cogeneration units, etc., which burn the gaseous fuel, primarily natural gas, or methane, biogas, geothermal gas, or other gaseous mixtures containing hydrogen. The solution proposes a more effective and non-traditional use of gaseous fuel for heating, the flue gases of which are processed in order to extract additional utilisable heat, with potential elimination of CO2 from them. Deploying of the heating plant in an island regime (OFF-GRID) enables definition of the benefits brought by the 3 years of operational experience and presents visions for the future offering the possibility to utilise the support energy services at the municipal as well as regional level.

An approach for IC engine coolant energy recovery based on low-temperature organic Rankine cycle

To promote the fuel utilization efficiency of IC engine, an approach was proposed for IC engine coolant energy recovery based on low-temperature organic Rankine cycle(ORC). The ORC system uses IC engine coolant as heat source, and it is coupled to the IC engine cooling system. After various kinds of organic working media were compared, R124 was selected as the ORC working medium. According to IC engine operating conditions and coolant energy characteristics, the major parameters of ORC system were preliminary designed. Then, the effects of various parameters on cycle performance and recovery potential of coolant energy were analyzed via cycle process calculation. The results indicate that cycle efficiency is mainly influenced by the working pressure of ORC, while the maximum working pressure is limited by IC engine coolant temperature. At the same working pressure, cycle efficiency is hardly affected by both the mass flow rate and temperature of working medium. When the bottom cycle working pressure arrives at the maximum allowable value of 1.6 MPa, the fuel utilization efficiency of IC engine could be improved by 12.1%.All these demonstrate that this low-temperature ORC is a useful energy-saving technology for IC engine.

Transforming Waste Heat into“Renewable Heat”

Introduction:The current worldwide electric power&heat&cool production has a negative impact on the environment by emissions and enormous leaks of low-potential waste heat.Transformation of unused industrial low power heat into“renewable heat”useful to enhance the efficiency of the system is essential and actual innovation in the field of worldwide environmental protection.By introducing and defining the terminology of low-potential,“renewable”,“green heat”has created a new,parallel category of research in the energy sector.Traditional co-generation systems produce heat for space heating and hot water and generate electricity.Moving to tri-generation allows growing demand for air conditioning for homes,offices and commercial spaces such as server rooms and switchboards to be met simultaneously or on a seasonal basis.Tri-generation,or combined cooling,heat and power,is the process by which some of the heat produced by a co-generation plant is used to generate chilled water for air conditioning or refrigeration.Usually an absorption chiller is linked to the plant to provide this functionality.The technical solution is related to the new efficient manner and system of simultaneous generation of heat/cold from multiple heat sources,which has not yet been known,but in practice required.New system also enables advantageous utilization of solar power in supporting of the cooling output.The innovative system can be operated also within the existing central heating distribution systems.

Characteristics of gaseous product from municipal solid waste gasification with hot blast furnace slag

Possibility of combustible gas production from municipal solid waste （MSW） using hot blast furnace （BF） slag has been studied.The objective of this work is to generate combustible gas from MSW using heated BF slag.In this experiment,the thermal stability of the MSW was analyzed by thermogravimetric analysis,and effects of temperature,gasifying agent （air,N2,steam） and BF slag on the gas products were investigated at 600？900 ？C.The thermogravimetric analysis indicates that the weight loss of MSW includes four stages：evaporation of the moisture,combustion of volatile materials,burning of carbon residue and burnout of ash.The contents of the combustible gas increase with increasing temperature,and the lower calorific value （LCV） increases rapidly at 600？900 ？C.It is found that volume fraction of CO,H2 and CH4 at different atmospheres increases in the order N2〈air〈steam.It is believed that BF slag acts as the catalyst and the heat carrier,which promotes the gasification reactivity of MSW.