Study of Multi-Function Micro-Plasma Spraying Technology

A multi-functional micro-arc plasma spraying system was developed according to aerodynamics and plasma spray theory. The soft switch IGBT （Insulated Gate Bipolar Transistor） invert technique, micro-computer control technique, convergent-divergent nozzle structure and axial powder feeding techniques have been adopted in the design of the micro-arc plasma spraying system. It is not only characterized by a small volume, a light weight, highly accurate control, high deposition efficiency and high reliability, but also has multi-functions in plasma spraying, welding and quenching. The experimental results showed that the system can produce a supersonic flame at a low power, spray Al2O3 particles at an average speed up to 430 m/s, and make nanostructured AT13 coatings with an average bonding strength of 42.7 MPa. Compared to conventional 9M plasma spraying with a higher power, the coatings with almost the same properties as those by conventional plasma spray can be deposited by multi-functional micro-arc plasma spraying with a lower power plasma arc due to an improved power supply design, spray gun structure and powder feeding method. Moreover, this system is suitable for working with thin parts and undertaking on site repairs, and as a result, the application of plasma spraying will be greatly extended.

Aerosol deposition technology and its applications in batteries

Aerosol deposition(AD)method is a kind of additive manufacturing technology for fabricating dense films such as metals and ceramics at room temperature.It resolves the challenge of integrating ceramic films onto temperaturesensitive substrates,including metals,glasses,and polymers.It should be emphasized that the AD is a spray coating technology that uses powder without thermal assistance to generate films with high density.Compared to the traditional sputter-based approach,the AD shows several advantages in efficiency,convenience,better interfacial bonding and so on.Therefore,it opens some possibilities to the field of batteries,especially all-solidstate batteries(ASSBs)and draws much attention not only for research but also for large scale applications.The purpose of this work is to provide a critical review on the science and technology of AD as well as its applications in the field of batteries.The process,mechanism and effective parameters of AD,and recent developments in AD applications in the field of batteries will be systematically reviewed so that a trend for AD will be finally provided.

Sprayed separation membranes: A systematic review and prospective opportunities

Membrane separation technology has been taken up for use in diverse applications such as water treatment,pharmaceutical,petroleum,and energy-related industries.Compared with the design of membrane materials,the innovation of membrane preparation technique is more urgent for the development of membrane separation technology,because it not only affects physicochemical properties and separation performance of the fabricated membranes,but also determines their potential in industrialized application.Among the various membrane preparation methods,spray technique has recently gained increasing attention because of its low cost,rapidity,scalability,minimum of environmental burden,and viability for nearly unlimited range of materials.In this Review article,we summarized and discussed the recent developments in separation membranes using the spray technique,including the fundamentals,important features and applications.The present challenges and future considerations have been touched to provide inspired insights for developing the sprayed separation membranes.

Innovative technologies for powder metallurgy-based disk superalloys: Progress and proposal

Powder metallurgy（PM） superalloys are an important class of high temperature structural materials, key to the rotating components of aero engines. In the purview of the present challenges associated with PM superalloys, two novel approaches namely, powder preparation and the innovative spray-forming technique（for making turbine disk） are proposed and studied.Subsequently, advanced technologies like electrode-induction-melting gas atomization（EIGA）, and spark-plasma discharge spheroidization（SPDS） are introduced, for ceramic-free superalloy powders. Presently, new processing routes are sought after for preparing finer and cleaner raw powders for disk superalloys. The progress of research in spray-formed PM superalloys is first summarized in detail. The spray-formed superalloy disks specifically exhibit excellent mechanical properties. This paper reviews the recent progress in innovative technologies for PM superalloys, with an emphasis on new ideas and approaches, central to the innovation driving techniques like powder processing and spray forming.

Spray pyrolysis synthesis of nickel-rich layered cathodes LiNi_(1-2x)Co_xMn_xO_2(x = 0.075, 0.05, 0.025) for lithium-ion batteries

In this study we report a series of nickel-rich layered cathodes LiNi1-2xCoxMnxO2（x = 0.075, 0.05,0.025） prepared from chlorides solution via ultrasonic spray pyrolysis. SEM images illustrate that the samples are submicron-sized particles and the particle sizes increase with the increase of Ni content.LiNi0.85Co0.075Mn0.075O2 delivers a discharge capacity of 174.9 mAh g-1 with holding 93% reversible capacity at 1 C after 80 cycles, and can maintain a discharge capacity of 175.3 mAh g-1 at 5 C rate. With increasing Ni content, the initial specific capacity increases while the cycling and rate performance degrades in some extent. These satisfying results demonstrate that spray pyrolysis is a powerful and efficient synthesis technology for producing Ni-rich layered cathode（Ni content 〉 80%）.

Formation of Platinum (Pt) Nanocluster Coatings on K-OMS-2 Manganese Oxide Membranes by Reactive Spray Deposition Technique (RSDT) for Extended Stability during CO Oxidation

Nanocluster formation of a metallic platinum (Pt) coating, on manganese oxide inorganic membranes impregnated with multiwall carbon nanotubes (K-OMS-2/MWCNTs), applied by reactive spray deposition technology (RSDT) is discussed. RSDT applies thin films of Pt nanoclusters on the substrate;the thickness of the film can be easily controlled. The K-OMS-2/MWCNTs fibers were enclosed by the thin film of Pt. X-ray diffraction (XRD), scanning electron microscopy/X-ray energy dispersive spectroscopy (SEM/XEDS), focus ion beam/scanning electron microscopy (FIB/SEM), transmission electron microscopy (TEM), and X-ray 3D micro-tomography (MicroXCT) which have been used to characterize the resultant Pt/K-OMS-2/MWCNTs membrane. The non-destructive characterization technique (MicroXCT) resolves the Pt layer on the upper layer of the composite membrane and also shows that the membrane is composed of sheets superimposed into stacks. The nanostructured coating on the composite membrane material has been evaluated for carbon monoxide (CO) oxidation. The functionalized Pt/K-OMS-2/MWCNTs membranes show excellent conversion (100%) of CO to CO2 at a lower temperature 200℃ compared to the uncoated K-OMS-2/MWCNTs. Moreover, the Pt/K-OMS-2/MWCNTs membranes show outstanding stability, of more than 4 days, for CO oxidation at 200℃.

植保施药机械喷雾雾滴飘移研究进展

中国农药产品80%以上通过喷雾方式施用,药液从喷头到靶标作物过程中产生的随风飘移和蒸发飘移是农药造成人畜健康风险、生态环境破坏的重要因素之一。随着航空施药技术的发展,解决或减少喷雾雾滴飘移的问题成为施药技术研究的重点和热点。基于此,本文分别从喷雾雾滴(尺寸分布、黏度、表面张力、蒸气压、挥发性、密度等)、喷雾模式(喷头类型、喷雾速度和高度、喷施方法)和外界条件(风速、风向、温度、湿度、气流等环境条件和操作人员技术水平等)等方面系统分析了产生雾滴飘移的主要原因;同时详细综述了采用田间试验、室内试验、计算机模拟及新型测试技术测定喷雾雾滴飘移的优点及局限性,针对植保无人飞机施药,提出应通过室内测定、田间试验与计算机模拟相结合的方式开展雾滴飘移研究。在此基础上分析并总结了从改变雾滴的运动方式、理化性质等方面直接控制和从田间布局间接控制的喷雾雾滴飘移风险控制技术。

A comparative study of dust control practices in Chinese and Australian longwall coal mines

Mine dust is one of the main hazards in underground longwall mines worldwide.In order to solve the mine dust problem,a significant number of studies have been carried out regarding longwall mine dust control,both in China and Australia.This paper presents a comparative study of dust control practices in Chinese and Australian longwall mines,with particular references to statutory limits,dust monitoring methods and dust management practices,followed by a brief discussion on the research status of longwall mine dust control in both countries.The study shows that water infusion,face ventilation controls,water sprays,and deep and wet cutting in longwall shearer operations are commonly practiced in almost all underground longwall mines and that both Chinese and Australian longwall mine dust control practices have their own advantages and disadvantages.It is concluded that there is a need for further development and innovative design of more effective dust mitigation products or systems despite the development of various dust control technologies.Based on the examinations and discussions,the authors have made some recommendations for further research and development in dust control in longwall mines.It is hoped that this comparative study will provide beneficial guidance for scholars and engineers who are engaging in longwall mine dust control research and practice.

Recent development of unmanned aerial vehicle for plant protection in East Asia

Recently,the growing use of unmanned aerial vehicles(UAV)for pesticide application has been reported against a wide range of crops with promising results in East Asian countries such as Japan,South Korea and China.This UAV-based application technology for agrochemicals is considered as a high efficiency alternative to the conventional manual spray operations and a low-cost choice as compared to the classical manned aerial application.However,the technology adoption rate and the designed optimal sprayer suitable for drone application for small scale farm remains at the development stage in China and also in Japan.This paper reports the current status of drone pesticide application in China and makes comparisons with its neighbor countries Japan and South Korea in terms of different UAV platforms and their implementation in plant protection for different crops.Challenges and opportunities for future development of UAV-based pesticide application technology are also discussed.

A Review of Engine Fuel Injection Studies Using Synchrotron Radiation X-ray Imaging

Fuel spray characteristics directly determine the formation pattern and quality of the fuel/air mixture in an engine,and thus affect the combustion process.For this reason,the improvement and optimization of fuel injection systems is crucial to the development of engine technologies.The fuel jet breakup and atomization process is a complex liquid-gas two-phase turbulent flow system that has not yet been fully elucidated.Owing to the limitations of standard optical measurement techniques,the spray breakup mechanism and its interaction with the nozzle internal flow are still unclear.However,in recent years synchrotron radiation(SR)X-ray imaging technologies have been widely applied in engine fuel injection studies because of the higher energy and brilliance of third-generation SR light sources.This review provides a brief introduction to the development of SR technology and compares the critical parameters of the primary third-generation SR light sources available worldwide.The basic principles and applications of various X-ray imaging technologies with regard to nozzle internal structure measurements,visualization of in-nozzle flow characteristics and quantitative analyses of near-field spray transient dynamics are examined in detail.