Synergistic Effect between Nano-ceramic Lubricating Additives and Electroless Deposited Ni-W-P Coating

The major solving ways for the material wear are surface modification and lubrication. Currently, the researches at home and abroad are all limited to the single study of either nano-lubricating oil additive or electroless deposited coating. The surface coating has high hardness and high wear resistance, however, the friction reduction performance of the coating with high hardness is not good, the thickness of the coating is limited, and the coating can not regenerate after wearing. The nano-lubricating additives have good tribological performance and self-repair function, but under heavy load, the self-repair rate to the worn surface with the nano-additives is smaller than the wearing rate of the friction pair. To solve the above problems, the Ni-W-P alloy coating and deposition process with excellent anti-wear, and suitable for industrial application were developed, the optimum bath composition and process can be obtained by studying the influence of the bath composition, temperature and PH value to the deposition rate and the plating solution stability. The tribological properties as well as anti-wear and friction reduction mechanism of wear self-repair nano-ceramic lubricating additives are also studied. The ring-block abrasion testing machine and energy dispersive spectrometer are used to explore the internal relation between the coating and the nano-lubricating oil additives, and the tribology mechanism, to seek the synergetic effect between the two. The test results show that the wear resistance of Ni-W-P alloy coating （with heat treatment and in oil with nano-ceramic additives） has increased hundreds times than 45 steel as the metal substrate in basic oil, the friction reduction performance is improved. This research breaks through the bottleneck of previous separate research of the above-mentioned two methods, and explores the combination use of the two methods in industrial field.

The Effect and Mechanism of Nano-Cu Lubricating Additives on the Electroless Deposited Ni-W-P Coating

The coating and deposition process with excellent anti wear and suitable for industrial application were developed, and the optimum bath composition and process were obtained by studying the influence of the bath composition, temperature and pH value on the deposition rate and the plating solution stability. Moreover, the tribological properties of nano-Cu lubricating additives and electroless deposited Ni-W-P coating as well as their synergistic effect are researched using ring-block abrasion testing machine and energy dispersive spectrometer. Research results show that Ni-W-P alloy coating and nano-Cu lubricating additive have excellent synergistic effect, e g, the wear resistance of Ni-W-P alloy coating （with heat treatment and the oil with nano-Cu additives） has increased hundreds times than 45 steel as the metal substrate with the basic oil, and zero wear is achieved, which breaks through the bottleneck of previous separate research of the above-mentioned two aspects.

Identification of Lubricating Oil Additives Using XGBoost and Ant Colony Optimization Algorithms

To address the problem of identifying multiple types of additives in lubricating oil,a method based on midinfrared spectral band selection using the eXtreme Gradient Boosting(XGBoost)algorithm combined with the ant colony optimization(ACO)algorithm is proposed.The XGBoost algorithm was used to train and test three additives,T534(alkyl diphenylamine),T308(isooctyl acid thiophospholipid octadecylamine),and T306(trimethylphenol phosphate),separately,in order to screen for the optimal combination of spectral bands for each additive.The ACO algorithm was used to optimize the parameters of the XGBoost algorithm to improve the identification accuracy.During this process,the support vector machine(SVM)and hybrid bat algorithms(HBA)were included as a comparison,generating four models:ACO-XGBoost,ACO-SVM,HBA-XGboost,and HBA-SVM.The results showed that all four models could identify the three additives efficiently,with the ACO-XGBoost model achieving 100%recognition of all three additives.In addition,the generalizability of the ACO-XGBoost model was further demonstrated by predicting a lubricating oil containing the three additives prepared in our laboratory and a collected sample of commercial oil currently in use。

Modified graphene as novel lubricating additive with high dispersion stability in oil

Graphene is a promising material as a lubricant additive for reducing friction and wear.Here,a dispersing method which combines chemical modification of graphene by octadecylamine and dicyclohexylcarbodiimide with a kind of effective dispersant has been successfully developed to achieve the remarkable dispersion stability of graphene in base oil.The stable dispersion time of modified graphene(0.5 wt%)with dispersant(1 wt%)in PAO-6 could be up to about 120 days,which was the longest time reported so far.At the same time,the lubricant exhibits a significant improvement of tribological performance for a steel ball to plate tribo-system with a normal load of 2 N.The coefficient of friction between sliding surfaces was~0.10 and the depth of wear track on plate was~21 nm,which decreased by about 44%and 90%when compared to pure PAO-6,respectively.Furthermore,the analysis of the lubricating mechanisms in regard to the sliding-induced formation of nanostructured tribo-film has been contacted by using Raman spectra and TEM.

Multifunctional Lubricant Additive Improves Lubrication and Antioxidation Properties of Tung Oil

It is of considerable significance to develop efficient and environmentally friendly machinery lubricant additives because of the increasing depletion of petrochemical resources and severe environmental problems.Herein,we proposed a facile strategy to synthesize a multifunctional vegetable oil-based lubricant via the lignin derivative vanillin coupled to amine and diethyl phosphite to produce a lubricating additive with both extreme pressure and antioxidant properties.Compared with pure tung oil,the lubricating and antioxidant performance of tung oil is significantly improved after adding additives.Adding the 1.0 wt%additive to the tung oil reduced the friction wear coefficient and the volume,and the oxidation induction time was much longer than pure tung oil.

Tribological behaviors of graphene oxide partly substituted with nano-SiO_(2) as lubricant additives in water for magnesium alloy/steel interfaces

Although graphene oxide(GO)has emerged as an excellent lubricant additive in water,there remain great challenges in their practical application due to high production costs.By taking into account the low cost and also its excellent tribological properties,it is likely that nano-SiO_(2)can be used as a lubricant additive to partially replace GO.Hence,this paper aims to explore the tribological properties of nano-SiO_(2)incorporated in GO nanofluids for partial GO replacement by investigating the friction coefficient and wear volume of the prepared SiO_(2)/GO hybrid nanofluids for magnesium alloy/steel sliding pairs.The experiments reveal that the SiO_(2)/GO hybrids retain low friction coefficients as compared to individual GO or SiO_(2)at all test conditions in this study.However,as for the bearing capacity test,all samples can provide a low wear volume under the loads of 1 and 3 N.With the increase of the normal load,there is considerable differences in the anti-wear behavior.Compared with that of individual GO nanofluids,the wear volume of the GO/SiO_(2)(mass ratio of 0.3:0.2)hybrid nanofluids was reduced by50.5%at 5 N and by 49.2%at 8 N.Furthermore,the wear volume of the GO/SiO_(2)(mass ratio of 0.3:0.2)hybrid nanofluids was reduced by46.3%under the rigorous conditions,as compared to individual GO nanofluids.The findings provide new insights into developing carbon nanomaterial-based hybrid nanofluids for magnesium alloy formation.

Tribological Properties of Few-layer Graphene Oxide Sheets as Oil-Based Lubricant Additives

The performance of a lubricant largely depends on the additives it involves. However, currently used additives cause severe pollution if they are burned and exhausted. Therefore, it is necessary to develop a new generation of green additives. Graphene oxide（GO） consists of only C, H and O and thus is considered to be environmentally friendly. So the tribological properties of the few-layer GO sheet as an additive in hydrocarbon base oil are investigated systematically. It is found that, with the addition of GO sheets, both the coefficient of friction（COF） and wear are decreased and the working temperature range of the lubricant is expanded in the positive direction. Moreover, GO sheets has better performance under higher sliding speed and the optimized concentration of GO sheets is determined to be 0.5wt%. After rubbing, GO is detected on the wear scars through Raman spectroscopy. And it is believed that, during the rubbing, GO sheets adhere to the sliding surfaces, behaving like protective films and preventing the sliding surfaces from contacting with each other directly. This paper proves that the GO sheet is an effective lubricant additive, illuminates the lubrication mechanism, and provides some critical parameters for the practical application of GO sheets in lubrication.

In-situ formation of nitrogen doped microporous carbon nanospheres derived from polystyrene as lubricant additives for anti-wear and friction reduction

This study presents a nitrogen-doped microporous carbon nanospheres(N@MCNs)prepared by a facile polymerization–carbonization process using low-cost styrene.The N element in situ introduces polystyrene(PS)nanospheres via emulsion polymerization of styrene with cyanuric chloride as crosslinking agent,and then carbonization obtains N@MCNs.The as-prepared carbon nanospheres possess the complete spherical structure and adjustable nitrogen amount by controlling the relative proportion of tetrachloromethane and cyanuric chloride.The friction performance of N@MCNs as lubricating oil additives was surveyed utilizing the friction experiment of ball-disc structure.The results showed that N@MCNs exhibit superb reduction performance of friction and wear.When the addition of N@MCNs was 0.06 wt%,the friction coefficient of PAO-10 decreased from 0.188 to 0.105,and the wear volume reduced by 94.4%.The width and depth of wear marks of N@MCNs decreased by 49.2% and 94.5%,respectively.The carrying capacity of load was rocketed from 100 to 400 N concurrently.Through the analysis of the lubrication mechanism,the result manifested that the prepared N@MCNs enter clearance of the friction pair,transform the sliding friction into the mixed friction of sliding and rolling,and repair the contact surface through the repair effect.Furthermore,the tribochemical reaction between nanoparticles and friction pairs forms a protective film containing nitride and metal oxides,which can avert direct contact with the matrix and improve the tribological properties.This experiment showed that nitrogen-doped polystyrene-based carbon nanospheres prepared by in-situ doping are the promising materials for wear resistance and reducing friction.This preparing method can be ulteriorly expanded to multi-element co-permeable materials.Nitrogen and boron co-doped carbon nanospheres(B,N@MCNs)were prepared by mixed carbonization of N-enriched PS and boric acid,and exhibited high load carrying capacity and good tribological properties.

A novel polyionic liquid with lubricity and viscosity-increasing dual functionalities as the additive in aqueous lubrication system

The polyionic liquid poly-PEGMA-r-METAC(PPM)with quaternary ammonium has been synthesized and evaluated as additive in aqueous lubricating fluids.The rheological behavior of aqueous lubricating fluids with PPM has been characterized to confirm PPM’s function as a viscosity modifier.The tribological behavior of aqueous lubricating fluids with PPM has been investigated on SRV-V and MTM testing machines.It was found that PPM has excellent viscosity-increasing,lubricating,and anti-wear properties as an additive for aqueous,which can be attributed to the ability of PPM to form the protective film and boundary tribofilm generated from complex tribochemical reaction on rubbing surface.The obtained PPM with dual functions of anti-corrosion additives and viscosity index improver can play an important role in diverse lubrication regimes.

Lubricating performances of graphene oxide and onion-like carbon as water-based lubricant additives for smooth and sand-blasted steel discs

Graphene oxide(GO)nanosheets and onion‐like carbon(OLC)nanoparticles were synthesized from natural graphite powder and candle soot,respectively,and characterized by transmission electron microscopy and Raman spectroscopy.The lubricating performances of GO and OLC as lubricant additives in water were comparatively evaluated using a ball‐on‐disc tribometer.The effects of sand blasting of a steel disc on its morphology and tribological property were evaluated.The results show that the two nanomaterials,GO and OLC,when used as lubricant additives in water effectively reduce the friction and wear of the sliding discs,which is independent of the disc surface treatment.On applying heavy loads,it is observed that GO exhibits superior friction‐reducing and anti‐wear abilities compared to those of OLC—a trace amount of GO can achieve a lubricating ability equivalent to that of an abundant amount of OLC.Furthermore,it is observed that sand blasting cannot improve the wear resistance of the treated steel disc,even though the hardness of the disc increased after the treatment.The possible anti‐wear and friction‐reducing mechanisms of the GO and OLC as lubricant additives in water are discussed based on results for the wear surfaces obtained by scanning electron microscopy,Raman spectroscopy,and X‐ray photoelectron spectroscopy。

Microstructure and tribological behavior of the nickel-coated-graphitereinforced Babbitt metal composite fabricated via selective laser melting

To improve the properties of Babbitt alloys,Ni-coated-graphite-reinforced Babbitt metal composite specimens were prepared via selective laser melting(SLM),and the composites microstructures,mechanical properties,and tribological properties were studied through scanning electron microscopy(SEM),shear testing,and dry-sliding wear testing,respectively.The results showed that most of the nickel-coated graphite(NCGr)particles were distributed at the boundaries of laser beads in the cross section of the SLM composite specimens.Microcracks and microvoids formed at the boundaries of laser beads where NCGr particles accumulated.Both the shear strength and the friction coefficient of the SLM composite specimens decreased with increasing NCGr content.The shear strength and the friction coefficient of the SLM composite sample with 6 wt%NCGr were approximately 20%and 33%lower than those of the NCGr-free sample,respectively.The friction mechanism changed from plastic shaping furrow to brittle cutting with increasing NCGr content.A practical Babbitt material with a lower friction coefficient and sufficient strength can be obtained by controlling the NCGr particle dispersion;this can be achieved by choosing NCGr particles with a thicker Ni layer and precisely controlling the laser energy input during the SLM process.

A Fuel Economy Study in Heavy Duty Diesel Engine Lubricants

Internal combustion engines′ fuel economy is an important role for engine designers,engine manufacturers over the past 30 years,especially passenger car motor oils.In heavy duty diesel engine,over the past 20 years,fuel economy has in some cases been sacrificed for exhaust gas emission optimizations.Now,Heavy Duty Automotive and the related industries have strong interest in fuel economy and the lubricants.It is driven by competitive market forces as well as government mandates and new emission regulations.Japan was the first country in the world to establish and implement heavy duty trucks and buses fuel economy standards.Other countries also have followed either by establishing direct fuel economy standards or greenhouse gas(GHG) emissions standards which are directly tied to fuel economy.This paper is discussing that heavy duty diesel engine lubricants can contribute on fuel economy.The contribution of various aspects of engine oil formulations on fuel economy will be discussed such as lubricant viscosity grade,lubricant additives and friction modifiers.In this paper,the evaluation discussions are based on fuel economy measurements in some bench tests,standardized laboratory engine tests and field tests.

A review of current understanding in tribochemical reactions involving lubricant additives

Lubricants have played important roles in friction and wear reduction and increasing efficiency of mechanical systems.To optimize tribological performance,chemical reactions between a lubricant and a substrate must be designed strategically.Tribochemical reactions are chemical reactions enabled or accelerated by mechanical stimuli.Tribochemically activated lubricant additives play important roles in these reactions.In this review,current understanding in mechanisms of chemical reactions under shear has been discussed.Additives such as oil-soluble organics,ionic liquids(ILs),and nanoparticles(NPs)were analyzed in relation to the tribochemical reaction routes with elements in metallic substrates.The results indicated that phosphorus,sulfur,fluorine,and nitrogen are key elements for tribochemical reactions.The resulting tribofilms from zinc dithiophosphates(ZDDP)and molybdenum dithiocarbamate(MoDTC)have been widely reported,yet that from ILs and NPs need to investigate further.This review serves as a reference for researchers to design and optimize new lubricants.

Study and Development of a Screener Test for Fuel Economy Passenger Car Motor Oil

Fuel economy regulations have been issued in many countries to save energy,and it is one of the most essential performance requirements for Passenger Car Motor Oil(PCMO) this decade.The performance is also important to reduce green house gas(GHG) emissions.Automotive,Oil and Additive industries have been developing fuel economy tests in fired engine for PCMO.The ASTM 5 Car test was started in 1982 and ASTM Sequence Ⅵ series test was also developed by the industries as one of fuel economy tests after the 5 Car test.However,the fired engine(combustion) test condition is more complicated and the combustion mode in engine introduce high variability into a fuel economy measurement.Screening by bench testing is complicated by the difficulty to reproduce friction conditions of all of engine parts.Based on the background,a motored engine friction torque test(MEFT) was developed as one of the solutions for fuel economy screening test.Using a newly developed MEFT,key additive chemistries were evaluated and compared in the test,and it distinguished the differences in additive chemistries,in addition to those in viscosity and friction modifiers.The Sequence Ⅵ-D FEI 1(Seq.Ⅵ-D FEI 1) and chassis dynamometer vehicle tests were also conducted in this study,and the test data has shown an excellent correlation among MEFT,Seq.Ⅵ-D FEI 1 and chassis dynamometer vehicle tests.

Combined effect of WS_(2) and Ti_(3)C_(2)T_(x) MXene favors oil-based ultra-low friction on rough steel-steel interface at elevated temperatures

The lubrication performance of liquids is severely restricted and is degraded in high-temperature environments. Stable and reliable lubrication in high temperature environments has been a long-standing goal in various industrial fields. In this study,WS_(2)and Ti_(3)C_(2)T_(x)MXene nanoflakes were used as oil-based lubricant additives to generate ultra-low friction and even superlubricity(friction coefficient of ~0.007) at elevated temperatures(400℃), which has hitherto not been achieved by both individual pristine materials, WS_(2)and Ti_(3)C_(2)T_(x)MXene. Viscosity and thermogravimetric characterization revealed improvements in the high-temperature rheological properties and thermal stability of the lubricating base oil, indicating improved loadbearing and continuous lubrication capabilities at elevated temperatures. X-ray photoelectron spectroscopy, transmission electron microscopy, and atomic force microscopy demonstrated that the formation of an iron/titanium/tungsten-rich oxide lubricious thin film at the sliding interface reduced the interfacial shear stress, which was responsible for the observed friction and wear reductions at high contact pressures(> 1.1 GPa). Although the titanium/tungsten oxide film was gradually removed after prolonged sliding, a sufficiently thick iron oxide film maintained a low friction coefficient for at least 2 h. The improved surface quality facilitates the achievement of ultra-low friction and reduced wear. The proposed lubrication methodology has a broad utilization potential as a wear-reduction strategy across various industrial fields at elevated temperatures.

FRICTION IN GEAR TEETH UNDER EXTREME PRESSURE LUBRICATION

The data measured by using the two-disc tester show that the concentration of EP addi- tives and the viscosity temperature characteristic of lubricant have a cooperation effect on the fric- tion coefficient in boundary lubrication.

A brief review of tribological properties for black phosphorus

Black phosphorus (BP) is a new class of two-dimensional (2D) layered material, which shows the unanticipated characteristics in many aspects including electronics, transistors, sensors, energy storage, batteries, photocatalysis, and other applications due to its high charge carrier mobility, tunable direct bandgap, and unique in-plane anisotropic structure. In addition, BP has drawn tremendous attention in the field of tribology due to the low shear strength, the layered structure, and the weak connected force between the layers by van der Waals interaction. In recent years, many significant progresses have been made in experimental studies on BP materials as solid lubricants or lubrication additives. This work offers a review of researching regarding the tribological properties of BP. Moreover, the lubrication mechanisms of BP as the lubrication additive including the formation of the tribo-film, micro-bearing effect, and self-repair performance are also summarized. Finally, the current challenges and prospects of BP material as lubricant are proposed.

Synthesis and surface modification of the nanoscale cerium borate as lubricant additive

Nanoparticle of cerium borate with a size of about 50 nm was synthesized via sol-gel precipitation method under micro-emulsion by oleic acid,using Na2B4O7 and Ce（NO3）3 aqueous solution as raw materials,and the morphology and microstructure of as-prepared particles were characterized by means of scanning electron microscopy（SEM） equipped with an energy-dispersive X-ray spectrometer（EDS）,X-ray diffraction（XRD）,infrared spectroscopy（IR）,and thermogravimetric analysis（TGA）.Two methods to disperse the particles into base oil were employed,and the results derived from the four-ball tribotester indicated that the friction coefficient of the base oil by the addition of the nanoscale cerium borate particles diminished greatly,and the anti-wear properties also depended on the dispersion methods.

Superlubricity achieved with two-dimensional nano-additives to liquid lubricants

The topic of superlubricity is attracting considerable interest around the world while humanity is facing an energy crisis.Since various liquid superlubricity systems can be commonly achieved on the macroscale in ambient conditions,it is considered an effective solution to reduce unnecessary energy and material losses.However,certain practical problems such as low load-bearing pressure,dependence on hydrogen ions,and relatively long running-in processes still limit its widespread application.Two-dimensional(2D)nano-additives with ultrathin longitudinal dimensions can lower the shear resistance between sliding solid surfaces,and thus further optimize the applied conditions.In this review,the latest studies on 2D nano-additives with a combination of various water-based lubricants in the state of superlubricity are reported,typically including black phosphorus(BP),graphene oxide(GO),and layered double hydroxide.During the sliding process,composite lubricants effectively improved the load capacity(up to 600 MPa),reduced wear,and accelerated the running-in period(within 1,000 s)of the liquid superlubricity system.Both macromechanical experiments and microscopic tests are conducted to precisely analyze various interactions at the interfaces of the nano-additives and solid surfaces.These interactions can be described as tribochemical reactions,physical protection,and adsorption enhancement,and improved wear resistance.This review provides better guidance for applying 2D nanomaterials in liquid superlubricity systems.

Leaf-surface wax of desert plants as a potential lubricant additive

Using an MFT-R4000 tester at room temperature,the leaf-surface wax of two desert plants,Ammopiptanthus mongolicus(AM)and Reaumuria soongorica(RS),was extracted and evaluated for its potential as a lubricant additive in polyalphaolefin(PAO)for steel-steel contact.Gas chromatography-mass spectrometry analysis was performed to identify the composition of the AM leaf-surface wax,and scanning electron microscopy and X-ray photoelectron spectroscopy were used to investigate its friction mechanisms.The results suggest that the leaf-surface wax could successfully reduce the friction and wear of steel-steel sliding pairs compared with PAO containing molybdenum dithiocarbamate additives.AM,in particular,showed high-performance wear resistance and friction-reducing properties.Its excellent tribological properties were attributed to the wax composition of leaf-surface fatty acids,alcohol,and esters.