Selective and Adaptive Incremental Transfer Learning with Multiple Datasets for Machine Fault Diagnosis

The visions of Industry 4.0 and 5.0 have reinforced the industrial environment.They have also made artificial intelligence incorporated as a major facilitator.Diagnosing machine faults has become a solid foundation for automatically recognizing machine failure,and thus timely maintenance can ensure safe operations.Transfer learning is a promising solution that can enhance the machine fault diagnosis model by borrowing pre-trained knowledge from the source model and applying it to the target model,which typically involves two datasets.In response to the availability of multiple datasets,this paper proposes using selective and adaptive incremental transfer learning(SA-ITL),which fuses three algorithms,namely,the hybrid selective algorithm,the transferability enhancement algorithm,and the incremental transfer learning algorithm.It is a selective algorithm that enables selecting and ordering appropriate datasets for transfer learning and selecting useful knowledge to avoid negative transfer.The algorithm also adaptively adjusts the portion of training data to balance the learning rate and training time.The proposed algorithm is evaluated and analyzed using ten benchmark datasets.Compared with other algorithms from existing works,SA-ITL improves the accuracy of all datasets.Ablation studies present the accuracy enhancements of the SA-ITL,including the hybrid selective algorithm(1.22%-3.82%),transferability enhancement algorithm(1.91%-4.15%),and incremental transfer learning algorithm(0.605%-2.68%).These also show the benefits of enhancing the target model with heterogeneous image datasets that widen the range of domain selection between source and target domains.

Machine Fault Diagnosis Using Audio Sensors Data and Explainable AI Techniques-LIME and SHAP

Machine fault diagnostics are essential for industrial operations,and advancements in machine learning have significantly advanced these systems by providing accurate predictions and expedited solutions.Machine learning models,especially those utilizing complex algorithms like deep learning,have demonstrated major potential in extracting important information fromlarge operational datasets.Despite their efficiency,machine learningmodels face challenges,making Explainable AI(XAI)crucial for improving their understandability and fine-tuning.The importance of feature contribution and selection using XAI in the diagnosis of machine faults is examined in this study.The technique is applied to evaluate different machine-learning algorithms.Extreme Gradient Boosting,Support Vector Machine,Gaussian Naive Bayes,and Random Forest classifiers are used alongside Logistic Regression(LR)as a baseline model because their efficacy and simplicity are evaluated thoroughly with empirical analysis.The XAI is used as a targeted feature selection technique to select among 29 features of the time and frequency domain.The XAI approach is lightweight,trained with only targeted features,and achieved similar results as the traditional approach.The accuracy without XAI on baseline LR is 79.57%,whereas the approach with XAI on LR is 80.28%.

Special Issue on Machine Fault Diagnostics and Prognostics

Machine components and systems, such as gears, bearings, pipes, cutting tools and turbines, may experience various types of faults, such as breakage, crack, pitting, wear, corrosion. If not being properly monitored and treated, such faults can propagate and lead to machinery perfor- mance degradation, malfunction, or even severe compo- nent/system failure. It is significant to reliably detect machinery defects, evaluate their severity, predict the fault propagation trends, and schedule optimized maintenance and inspection activities to prevent unexpected failures. Advances in these areas will support ensuring equipment and production reliability, safety, quality and productivity.

An Interpretable Denoising Layer for Neural Networks Based on Reproducing Kernel Hilbert Space and its Application in Machine Fault Diagnosis

Deep learning algorithms based on neural networks make remarkable achievements in machine fault diagnosis,while the noise mixed in measured signals harms the prediction accuracy of networks.Existing denoising methods in neural networks,such as using complex network architectures and introducing sparse techniques,always suffer from the difficulty of estimating hyperparameters and the lack of physical interpretability.To address this issue,this paper proposes a novel interpretable denoising layer based on reproducing kernel Hilbert space(RKHS)as the first layer for standard neural networks,with the aim to combine the advantages of both traditional signal processing technology with physical interpretation and network modeling strategy with parameter adaption.By investigating the influencing mechanism of parameters on the regularization procedure in RKHS,the key parameter that dynamically controls the signal smoothness with low computational cost is selected as the only trainable parameter of the proposed layer.Besides,the forward and backward propagation algorithms of the designed layer are formulated to ensure that the selected parameter can be automatically updated together with other parameters in the neural network.Moreover,exponential and piecewise functions are introduced in the weight updating process to keep the trainable weight within a reasonable range and avoid the ill-conditioned problem.Experiment studies verify the effectiveness and compatibility of the proposed layer design method in intelligent fault diagnosis of machinery in noisy environments.

Research on Machine Tool Fault Diagnosis and Maintenance Optimization in Intelligent Manufacturing Environments

In the context of intelligent manufacturing,machine tools,as core equipment,directly influence production efficiency and product quality through their operational reliability.Traditional maintenance methods for machine tools,often characterized by low efficiency and high costs,fail to meet the demands of modern manufacturing industries.Therefore,leveraging intelligent manufacturing technologies,this paper proposes a solution optimized for the diagnosis and maintenance of machine tool faults.Initially,the paper introduces sensor-based data acquisition technologies combined with big data analytics and machine learning algorithms to achieve intelligent fault diagnosis of machine tools.Subsequently,it discusses predictive maintenance strategies by establishing an optimized model for maintenance strategy and resource allocation,thereby enhancing maintenance efficiency and reducing costs.Lastly,the paper explores the architectural design,integration,and testing evaluation methods of intelligent manufacturing systems.The study indicates that optimization of machine tool fault diagnosis and maintenance in an intelligent manufacturing environment not only enhances equipment reliability but also significantly reduces maintenance costs,offering broad application prospects.

FAULT DIAGNOSIS APPROACH BASED ON HIDDEN MARKOV MODEL AND SUPPORT VECTOR MACHINE

Aiming at solving the problems of machine-learning in fault diagnosis, a diagnosis approach is proposed based on hidden Markov model （HMM） and support vector machine （SVM）. HMM usually describes intra-class measure well and is good at dealing with continuous dynamic signals. SVM expresses inter-class difference effectively and has perfect classify ability. This approach is built on the merit of HMM and SVM. Then, the experiment is made in the transmission system of a helicopter. With the features extracted from vibration signals in gearbox, this HMM-SVM based diagnostic approach is trained and used to monitor and diagnose the gearbox＇s faults. The result shows that this method is better than HMM-based and SVM-based diagnosing methods in higher diagnostic accuracy with small training samples.

The Research on Hybrid Intelligent Fault-diagnosisSystem of CNC Machine Tools

After analyzing the structure and characteristics of the hybrid intelligent diagnosis system of CNC machine toolsCNC-HIDS), we describe the intelligent hybrid mechanism of the CNC-HIDS, and present the evaluation and the running instance of the system. Through tryout and validation, we attain satisfactory results.

Research on fault detection method for heat pump air conditioning system under cold weather

Building energy consumption accounts for nearly 40% of global energy consumption, HVAC （Heating, Ventilating, and Air Conditioning） systems are the major building energy consumers, and as one type of HVAC systems, the heat pump air conditioning system, which is more energy-efficient compared to the traditional air conditioning system, is being more widely used to save energy. However, in northern China, extreme climatic conditions increase the cooling and heating load of the heat pump air conditioning system and accelerate the aging of the equipment, and the sensor may detect drifted parameters owing to climate change. This non-linear drifted parameter increases the false alarm rate of the fault detection and the need for unnecessary troubleshooting. In order to overcome the impact of the device aging and the drifted parameter, a Kalman filter and SPC （statistical process control） fault detection method are introduced in this paper. In this method, the model parameter and its standard variance can he estimated by Kalman filter based on the gray model and the real-time data of the air conditioning system. Further, by using SPC to construct the dynamic control limits, false alarm rate is reduced. And this paper mainly focuses on the cold machine failure in the component failure and its soft fault detection. This approach has been tested on a simulation model of the ＂Sino-German Energy Conservation Demonstration Center＂ building heat pump air-conditioning system in Shenyang, China, and the results show that the Kalman filter and SPC fault detection method is simple and highly efficient with a low false alarm rate, and it can deal with the difficulties caused by the extreme environment and the non-linear influence of the parameters, and what＇s more, it provides a good foundation for dynamic fault diagnosis and fault prediction analysis.

CFR辛烷值机常见故障原因及处理方法

通过深入学习CFR辛烷值机的操作规程、检测方法和操作经验积累,将长期在操作中遇到的故障、产生故障的原因、处理方法及日常维护进行了归纳和总结,希望从事辛烷值检测的人员有所启迪和收获。从而来延长设备的寿命、确保设备安全可靠性、辛烷值准确无误性。