In manufacture of precise optical products, it is important to inspect and classify the potential defects existing on the products’ surfaces after precise machining in order to obtain high quality in both functionali...In manufacture of precise optical products, it is important to inspect and classify the potential defects existing on the products’ surfaces after precise machining in order to obtain high quality in both functionality and aesthetics. The existing methods for detecting and classifying defects all are low accuracy or efficiency or high cost in inspection process. In this paper, a new inspection system based on machine vision has been introduced, which uses automatic focusing and image mosaic technologies to rapidly acquire distinct surface image, and employs Case-Based Reasoning(CBR)method in defects classification. A modificatory fuzzy similarity algorithm in CBR has been adopted for more quick and robust need of pattern recognition in practice inspection. Experiments show that the system can inspect surface diameter of 500mm in half an hour with resolving power of 0.8μm diameter according to digs or 0.5μm transverse width according to scratches. The proposed inspection principles and methods not only have meet manufacturing requirements of precise optical products, but also have great potential applications in other fields of precise surface inspection.展开更多
Purpose–This research aims to improve the performance of rail fastener defect inspection method for multi railways,to effectively ensure the safety of railway operation.Design/methodology/approach–Firstly,a fastener...Purpose–This research aims to improve the performance of rail fastener defect inspection method for multi railways,to effectively ensure the safety of railway operation.Design/methodology/approach–Firstly,a fastener region location method based on online learning strategy was proposed,which can locate fastener regions according to the prior knowledge of track image and template matching method.Online learning strategy is used to update the template library dynamically,so that the method not only can locate fastener regions in the track images of multi railways,but also can automatically collect and annotate fastener samples.Secondly,a fastener defect recognition method based on deep convolutional neural network was proposed.The structure of recognition network was designed according to the smaller size and the relatively single content of the fastener region.The data augmentation method based on the sample random sorting strategy is adopted to reduce the impact of the imbalance of sample size on recognition performance.Findings–Test verification of the proposed method is conducted based on the rail fastener datasets of multi railways.Specifically,fastener location module has achieved an average detection rate of 99.36%,and fastener defect recognition module has achieved an average precision of 96.82%.Originality/value–The proposed method can accurately locate fastener regions and identify fastener defect in the track images of different railways,which has high reliability and strong adaptability to multi railways.展开更多
Automatic visual inspection of fabric is not only one of the potential application of machinevision but a considerable challenge in textile engineering as well.This paper mainly discusses howto inspect fabric defects ...Automatic visual inspection of fabric is not only one of the potential application of machinevision but a considerable challenge in textile engineering as well.This paper mainly discusses howto inspect fabric defects using machine vision.The introduced inspection system has a feature of:(?)Categorizing the fabric defects into 4 groups,for each group diffcrent image processing and recog-nizing methods are designed for fast and efficient inspection:2.The inspection and recognitionparameters are determined by training and self learning,these parameters vary with different kindsof fabric;3.Human inspetor’s experiences are summed up as rules to ensure the system has a s(?)lar evaluation performance of human inspector.This system can detect most of the fab(?) defects.the total recognition error is less than 5% except for the detection error of yarn irregularity,whichcould be as high as 20%.展开更多
A robust system for backlit keyboard inspection is revealed. The backlit keyboard not only has changeable diverse colors but also has the laser marking keys. The keys on the keyboard can be divided into regions of fun...A robust system for backlit keyboard inspection is revealed. The backlit keyboard not only has changeable diverse colors but also has the laser marking keys. The keys on the keyboard can be divided into regions of function keys, normal keys, and number keys. However, there might have some types of defects: incorrect illuminating area, non-uniform illumination of specified inspection region(IR), and incorrect luminance and intensity of individual key. Since the illumination features of backlit keyboard are too complex to inspect for human inspector in the production line, an auto-mated inspection system for the backlit keyboard is proposed in this paper. The system was designed into the operation module and inspection module. A set of image processing methods were developed for these defects inspection. Some experimental results demonstrate the robustness and effectiveness of the proposed system.展开更多
In this paper, an automatic inspection system for weld surface appearance using machine vision has been developed to recognize weld surface defects such as porosities, cracks, etc. It can replace conventional manual v...In this paper, an automatic inspection system for weld surface appearance using machine vision has been developed to recognize weld surface defects such as porosities, cracks, etc. It can replace conventional manual visual inspection method, which is tedious, time-consuming, subjective, experience-depended, and sometimes biased. The system consists of a CCD camera, a self-designed annular light source, a sensor controller, a frame grabbing card, a computer and so on. After acquiring weld surface appearance images using CCD, the images are preprocessed using median filtering and a series of image enhancement algorithms. Then a dynamic threshold and morphology algorithms are applied to segment defect object. Finally, defect features information is obtained by eight neighborhoods boundary chain code algorithm. Experimental results show that the developed system is capable of inspecting most surface defects such as porosities, cracks with high reliability and accuracy.展开更多
The rapid evolution of wireless communication technologies has underscored the critical role of antennas in ensuring seamless connectivity.Antenna defects,ranging from manufacturing imperfections to environmental wear...The rapid evolution of wireless communication technologies has underscored the critical role of antennas in ensuring seamless connectivity.Antenna defects,ranging from manufacturing imperfections to environmental wear,pose significant challenges to the reliability and performance of communication systems.This review paper navigates the landscape of antenna defect detection,emphasizing the need for a nuanced understanding of various defect types and the associated challenges in visual detection.This review paper serves as a valuable resource for researchers,engineers,and practitioners engaged in the design and maintenance of communication systems.The insights presented here pave the way for enhanced reliability in antenna systems through targeted defect detection measures.In this study,a comprehensive literature analysis on computer vision algorithms that are employed in end-of-line visual inspection of antenna parts is presented.The PRISMA principles will be followed throughout the review,and its goals are to provide a summary of recent research,identify relevant computer vision techniques,and evaluate how effective these techniques are in discovering defects during inspections.It contains articles from scholarly journals as well as papers presented at conferences up until June 2023.This research utilized search phrases that were relevant,and papers were chosen based on whether or not they met certain inclusion and exclusion criteria.In this study,several different computer vision approaches,such as feature extraction and defect classification,are broken down and analyzed.Additionally,their applicability and performance are discussed.The review highlights the significance of utilizing a wide variety of datasets and measurement criteria.The findings of this study add to the existing body of knowledge and point researchers in the direction of promising new areas of investigation,such as real-time inspection systems and multispectral imaging.This review,on its whole,offers a complete study of computer vision approaches for quality control in antenna parts.It does so by providing helpful insights and drawing attention to areas that require additional exploration.展开更多
With the development of wood industry, the processing of wood products becomemore significant. This paper discusses the developmen of machine vision system used to inspect andclassny the various types of defects of wo...With the development of wood industry, the processing of wood products becomemore significant. This paper discusses the developmen of machine vision system used to inspect andclassny the various types of defects of wood suxface. The surface defeds means the variations ofcolour and textUre. The machine vision system is to dated undesirable 'defecs' that can appear onthe surface of rough wood lwnber. A neural network was used within the Blackboard framework fora labeling verification step of the high-level recognition module of vision system. The system hasbere successfully tested on a number of boards from several different species.展开更多
Computer vision techniques, in conjunction with acquisition through remote cameras and unmanned aerial vehicles (UAVs), offer promising non-contact solutions to civil infrastructure condition assessment. The ultimate ...Computer vision techniques, in conjunction with acquisition through remote cameras and unmanned aerial vehicles (UAVs), offer promising non-contact solutions to civil infrastructure condition assessment. The ultimate goal of such a system is to automatically and robustly convert the image or video data into actionable information. This paper provides an overview of recent advances in computer vision techniques as they apply to the problem of civil infrastructure condition assessment. In particular, relevant research in the fields of computer vision, machine learning, and structural engineering is presented. The work reviewed is classified into two types: inspection applications and monitoring applications. The inspection applications reviewed include identifying context such as structural components, characterizing local and global visible damage, and detecting changes from a reference image. The monitoring applications discussed include static measurement of strain and displacement, as well as dynamic measurement of displacement for modal analysis. Subsequently, some of the key challenges that persist toward the goal of automated vision-based civil infrastructure and monitoring are presented. The paper concludes with ongoing work aimed at addressing some of these stated challenges.展开更多
In the proposed system for online inspection of steel balls, a diffuse illumination is developed to enhance defect appearances and produce high quality images. To fully view the entire sphere, a novel unfolding method...In the proposed system for online inspection of steel balls, a diffuse illumination is developed to enhance defect appearances and produce high quality images. To fully view the entire sphere, a novel unfolding method is put forward based on geometrical analysis, which only requires one-dimensional movement of the balls and a pair of cameras to capture images from different directions. Moreover, a realtime inspection algorithm is customized to improve both accuracy and efficiency. The precision and recall of the sample set were 87.7% and 98%, respectively. The average time cost on image processing and analysis for a steel ball was 47 ms, and the total time cost was less than 200 ms plus the cost of image acquisition and balls' movement. The system can sort 18 000 balls per hour with a spatial resolution higher than 0.01 mm.展开更多
An automatic intelligent system for the colour and texture inspection of bakery products is proposed.In this system,advance classification technique featuring Support Vector Machine and biologically inspired HMAX base...An automatic intelligent system for the colour and texture inspection of bakery products is proposed.In this system,advance classification technique featuring Support Vector Machine and biologically inspired HMAX based shape descriptor integrated with biologically plausible RGB Opponent-Colour-Channel Descriptor is used to classify bakery products to their respective classes based on the shape and based on their colour referring to different baking durations. The results of this paper are compared with other methods for the automatic bakery products inspection. It is discovered that biologically inspired computer vision models performs accurately and efficiently as compared to the computer vision models which are not biologically plausible,in the bakery products quality inspection. It is also discovered that the One Versus One SVM and Directed Acyclic Graph SVM acquired the maximum accurate classification rate. The proposed method acquired classification accuracy of 95% and 100% for the biscuit shape and biscuit colour recognition,respectively. The proposed method is also consistently stable and invariant. This shows that the biologically inspired computer vision models have the capability to replace existing inspection methods as more reliable and accurate alternative.展开更多
文摘In manufacture of precise optical products, it is important to inspect and classify the potential defects existing on the products’ surfaces after precise machining in order to obtain high quality in both functionality and aesthetics. The existing methods for detecting and classifying defects all are low accuracy or efficiency or high cost in inspection process. In this paper, a new inspection system based on machine vision has been introduced, which uses automatic focusing and image mosaic technologies to rapidly acquire distinct surface image, and employs Case-Based Reasoning(CBR)method in defects classification. A modificatory fuzzy similarity algorithm in CBR has been adopted for more quick and robust need of pattern recognition in practice inspection. Experiments show that the system can inspect surface diameter of 500mm in half an hour with resolving power of 0.8μm diameter according to digs or 0.5μm transverse width according to scratches. The proposed inspection principles and methods not only have meet manufacturing requirements of precise optical products, but also have great potential applications in other fields of precise surface inspection.
基金funded by the Key Research and Development Project of China Academy of Railway Sciences Corporation Limited(2021YJ310).
文摘Purpose–This research aims to improve the performance of rail fastener defect inspection method for multi railways,to effectively ensure the safety of railway operation.Design/methodology/approach–Firstly,a fastener region location method based on online learning strategy was proposed,which can locate fastener regions according to the prior knowledge of track image and template matching method.Online learning strategy is used to update the template library dynamically,so that the method not only can locate fastener regions in the track images of multi railways,but also can automatically collect and annotate fastener samples.Secondly,a fastener defect recognition method based on deep convolutional neural network was proposed.The structure of recognition network was designed according to the smaller size and the relatively single content of the fastener region.The data augmentation method based on the sample random sorting strategy is adopted to reduce the impact of the imbalance of sample size on recognition performance.Findings–Test verification of the proposed method is conducted based on the rail fastener datasets of multi railways.Specifically,fastener location module has achieved an average detection rate of 99.36%,and fastener defect recognition module has achieved an average precision of 96.82%.Originality/value–The proposed method can accurately locate fastener regions and identify fastener defect in the track images of different railways,which has high reliability and strong adaptability to multi railways.
文摘Automatic visual inspection of fabric is not only one of the potential application of machinevision but a considerable challenge in textile engineering as well.This paper mainly discusses howto inspect fabric defects using machine vision.The introduced inspection system has a feature of:(?)Categorizing the fabric defects into 4 groups,for each group diffcrent image processing and recog-nizing methods are designed for fast and efficient inspection:2.The inspection and recognitionparameters are determined by training and self learning,these parameters vary with different kindsof fabric;3.Human inspetor’s experiences are summed up as rules to ensure the system has a s(?)lar evaluation performance of human inspector.This system can detect most of the fab(?) defects.the total recognition error is less than 5% except for the detection error of yarn irregularity,whichcould be as high as 20%.
文摘A robust system for backlit keyboard inspection is revealed. The backlit keyboard not only has changeable diverse colors but also has the laser marking keys. The keys on the keyboard can be divided into regions of function keys, normal keys, and number keys. However, there might have some types of defects: incorrect illuminating area, non-uniform illumination of specified inspection region(IR), and incorrect luminance and intensity of individual key. Since the illumination features of backlit keyboard are too complex to inspect for human inspector in the production line, an auto-mated inspection system for the backlit keyboard is proposed in this paper. The system was designed into the operation module and inspection module. A set of image processing methods were developed for these defects inspection. Some experimental results demonstrate the robustness and effectiveness of the proposed system.
文摘In this paper, an automatic inspection system for weld surface appearance using machine vision has been developed to recognize weld surface defects such as porosities, cracks, etc. It can replace conventional manual visual inspection method, which is tedious, time-consuming, subjective, experience-depended, and sometimes biased. The system consists of a CCD camera, a self-designed annular light source, a sensor controller, a frame grabbing card, a computer and so on. After acquiring weld surface appearance images using CCD, the images are preprocessed using median filtering and a series of image enhancement algorithms. Then a dynamic threshold and morphology algorithms are applied to segment defect object. Finally, defect features information is obtained by eight neighborhoods boundary chain code algorithm. Experimental results show that the developed system is capable of inspecting most surface defects such as porosities, cracks with high reliability and accuracy.
文摘The rapid evolution of wireless communication technologies has underscored the critical role of antennas in ensuring seamless connectivity.Antenna defects,ranging from manufacturing imperfections to environmental wear,pose significant challenges to the reliability and performance of communication systems.This review paper navigates the landscape of antenna defect detection,emphasizing the need for a nuanced understanding of various defect types and the associated challenges in visual detection.This review paper serves as a valuable resource for researchers,engineers,and practitioners engaged in the design and maintenance of communication systems.The insights presented here pave the way for enhanced reliability in antenna systems through targeted defect detection measures.In this study,a comprehensive literature analysis on computer vision algorithms that are employed in end-of-line visual inspection of antenna parts is presented.The PRISMA principles will be followed throughout the review,and its goals are to provide a summary of recent research,identify relevant computer vision techniques,and evaluate how effective these techniques are in discovering defects during inspections.It contains articles from scholarly journals as well as papers presented at conferences up until June 2023.This research utilized search phrases that were relevant,and papers were chosen based on whether or not they met certain inclusion and exclusion criteria.In this study,several different computer vision approaches,such as feature extraction and defect classification,are broken down and analyzed.Additionally,their applicability and performance are discussed.The review highlights the significance of utilizing a wide variety of datasets and measurement criteria.The findings of this study add to the existing body of knowledge and point researchers in the direction of promising new areas of investigation,such as real-time inspection systems and multispectral imaging.This review,on its whole,offers a complete study of computer vision approaches for quality control in antenna parts.It does so by providing helpful insights and drawing attention to areas that require additional exploration.
文摘With the development of wood industry, the processing of wood products becomemore significant. This paper discusses the developmen of machine vision system used to inspect andclassny the various types of defects of wood suxface. The surface defeds means the variations ofcolour and textUre. The machine vision system is to dated undesirable 'defecs' that can appear onthe surface of rough wood lwnber. A neural network was used within the Blackboard framework fora labeling verification step of the high-level recognition module of vision system. The system hasbere successfully tested on a number of boards from several different species.
基金supported in part by funding from the US Army Corps of Engineers under a project entitled ‘‘Cybermodeling: A Digital Surrogate Approach for Optimal Risk-Based Operations and Infrastructure” (W912HZ-17-2-0024)
文摘Computer vision techniques, in conjunction with acquisition through remote cameras and unmanned aerial vehicles (UAVs), offer promising non-contact solutions to civil infrastructure condition assessment. The ultimate goal of such a system is to automatically and robustly convert the image or video data into actionable information. This paper provides an overview of recent advances in computer vision techniques as they apply to the problem of civil infrastructure condition assessment. In particular, relevant research in the fields of computer vision, machine learning, and structural engineering is presented. The work reviewed is classified into two types: inspection applications and monitoring applications. The inspection applications reviewed include identifying context such as structural components, characterizing local and global visible damage, and detecting changes from a reference image. The monitoring applications discussed include static measurement of strain and displacement, as well as dynamic measurement of displacement for modal analysis. Subsequently, some of the key challenges that persist toward the goal of automated vision-based civil infrastructure and monitoring are presented. The paper concludes with ongoing work aimed at addressing some of these stated challenges.
文摘In the proposed system for online inspection of steel balls, a diffuse illumination is developed to enhance defect appearances and produce high quality images. To fully view the entire sphere, a novel unfolding method is put forward based on geometrical analysis, which only requires one-dimensional movement of the balls and a pair of cameras to capture images from different directions. Moreover, a realtime inspection algorithm is customized to improve both accuracy and efficiency. The precision and recall of the sample set were 87.7% and 98%, respectively. The average time cost on image processing and analysis for a steel ball was 47 ms, and the total time cost was less than 200 ms plus the cost of image acquisition and balls' movement. The system can sort 18 000 balls per hour with a spatial resolution higher than 0.01 mm.
基金Sponsored by the National Natural Science Foundation of China(Grant Nos.11572084,11472061,71371046 and 61603088)the Fundamental Research Funds for the Central Universities and DHU Distinguished Young Professor Program(Grant No.16D210404)the China Scholarship Council(CSC)
文摘An automatic intelligent system for the colour and texture inspection of bakery products is proposed.In this system,advance classification technique featuring Support Vector Machine and biologically inspired HMAX based shape descriptor integrated with biologically plausible RGB Opponent-Colour-Channel Descriptor is used to classify bakery products to their respective classes based on the shape and based on their colour referring to different baking durations. The results of this paper are compared with other methods for the automatic bakery products inspection. It is discovered that biologically inspired computer vision models performs accurately and efficiently as compared to the computer vision models which are not biologically plausible,in the bakery products quality inspection. It is also discovered that the One Versus One SVM and Directed Acyclic Graph SVM acquired the maximum accurate classification rate. The proposed method acquired classification accuracy of 95% and 100% for the biscuit shape and biscuit colour recognition,respectively. The proposed method is also consistently stable and invariant. This shows that the biologically inspired computer vision models have the capability to replace existing inspection methods as more reliable and accurate alternative.