A three-dimensional finite element analysis of process-induced residual stress in resin transfer molding (RTM) process is presented. The finite element method (FEM) was employed to solve the coupled equations involved...A three-dimensional finite element analysis of process-induced residual stress in resin transfer molding (RTM) process is presented. The finite element method (FEM) was employed to solve the coupled equations involved in the transient heat transfer and the cure kinetics of the resin, and the distributions of internal temperature and cure degree of the composite at any instant time were obtained. The self-consistent field micro-mechanics model was used to predict the cure-dependent mechanical properties of the composites. Thermal expansion and cure shrinkage were included in the analysis. The thermo-elastic mechanical governing equations were solved using the incremental stress-strain relationship based FEM and the residual stress development was predicted. The present results were validated by the comparisons with the pertinent literature. The numerical example of a half cylinder was presented. The results show that it is necessary to carry out the three-dimensional analysis due to the complex distributions of temperatures, cure degrees and process-induced stress for thick parts, which can be predicted at any point within composite structures in the present analysis.展开更多
In order to improve the thermal stability of condensed polynuclear aromatic(COPNA) resin synthesized from vacuum residue, 1,4-benzenedimethanol was added to cure COPNA resin. The curing mechanism was investigated by p...In order to improve the thermal stability of condensed polynuclear aromatic(COPNA) resin synthesized from vacuum residue, 1,4-benzenedimethanol was added to cure COPNA resin. The curing mechanism was investigated by proton nuclear magnetic resonance spectrometry, solid carbon-13 nuclear magnetic resonance spectrometry and Fourier transform infrared spectroscopy. Microstructures of the uncured and the cured COPNA resins were studied by scanning electron microscopy and X-ray diffractometry. The thermal stability of COPNA resins before and after curing was tested by thermogravimetric analysis. The element composition of the cured COPNA resin heated at different temperatures was analyzed by an element analyzer. The results showed that the uncured COPNA resin reacted with the cross-linking agent during the curing process, and the curing mechanism was confirmed to be the electrophilic substitution reaction. Compared with the uncured COPNA resin, the cured COPNA resin had a smooth surface, well-ordered and streamlined sheet structure with more crystalline solids, better molecular arrangement and orientation. The weight loss process of the uncured and cured COPNA resins was divided into three stages. Carbon residue of the cured COPNA resin was 41.65% at 600 ℃, which was much higher than 25.02% of the uncured COPNA resin, which indicated that the cured COPNA resin had higher thermal stability.展开更多
Benzoic acid residue is solid waste produced from the production of benzoic acid by oxidizing toluene.Because it contained important chemical raw materials such as benzoic acid,benzyl benzoate and fluorenone,it is nec...Benzoic acid residue is solid waste produced from the production of benzoic acid by oxidizing toluene.Because it contained important chemical raw materials such as benzoic acid,benzyl benzoate and fluorenone,it is necessary to recover them from the residue.In this work the technique featured with high efficiency evaporation and vacuum distillation was developed to obtain total recovery and utilization of the benzoic acid residue.By controlling the operation temperature at 260℃ and the pressure of 16kPa in the rising and falling film evaporators,heavy components separated efficiently from the residue can be polymerized and the light components consisting of 63% of the residue entered into a benzoic acid vacuum distillation column.Keeping the temperature of polymerization at(280±10)℃,coumarone resin was produced after adjusting the softening point according to the market requirements.Vacuum distillation was operated under the following conditions:top temperature at 186℃,top pressure of 16kPa,bottom temperature at 240-250℃,reflux ratio being 3︰1.Benzoic acid of 98% purity was distilled out from the column as a side stream and the bottom product was crude benzyl benzoate.By the developed technique,the benzoic acid residue was splitted into three products,benzoic acid,crude benzyl benzoate and coumarone resin without any surplus waste.展开更多
基金the National Natural Science Foundation of China(Grant No.10502016)Development Program for Outstanding Young Teachers in Harbin Institute of Technology(Grant No.HITQNJS.2006.020)
文摘A three-dimensional finite element analysis of process-induced residual stress in resin transfer molding (RTM) process is presented. The finite element method (FEM) was employed to solve the coupled equations involved in the transient heat transfer and the cure kinetics of the resin, and the distributions of internal temperature and cure degree of the composite at any instant time were obtained. The self-consistent field micro-mechanics model was used to predict the cure-dependent mechanical properties of the composites. Thermal expansion and cure shrinkage were included in the analysis. The thermo-elastic mechanical governing equations were solved using the incremental stress-strain relationship based FEM and the residual stress development was predicted. The present results were validated by the comparisons with the pertinent literature. The numerical example of a half cylinder was presented. The results show that it is necessary to carry out the three-dimensional analysis due to the complex distributions of temperatures, cure degrees and process-induced stress for thick parts, which can be predicted at any point within composite structures in the present analysis.
基金supported by the National Natural Science Foundation of China(51172285 and 51372277)the Fundamental Research Funds for the Central Universities(14CX02060A,15CX02084A)the Natural Science Foundation of Shandong Province(ZR2011EL030)
文摘In order to improve the thermal stability of condensed polynuclear aromatic(COPNA) resin synthesized from vacuum residue, 1,4-benzenedimethanol was added to cure COPNA resin. The curing mechanism was investigated by proton nuclear magnetic resonance spectrometry, solid carbon-13 nuclear magnetic resonance spectrometry and Fourier transform infrared spectroscopy. Microstructures of the uncured and the cured COPNA resins were studied by scanning electron microscopy and X-ray diffractometry. The thermal stability of COPNA resins before and after curing was tested by thermogravimetric analysis. The element composition of the cured COPNA resin heated at different temperatures was analyzed by an element analyzer. The results showed that the uncured COPNA resin reacted with the cross-linking agent during the curing process, and the curing mechanism was confirmed to be the electrophilic substitution reaction. Compared with the uncured COPNA resin, the cured COPNA resin had a smooth surface, well-ordered and streamlined sheet structure with more crystalline solids, better molecular arrangement and orientation. The weight loss process of the uncured and cured COPNA resins was divided into three stages. Carbon residue of the cured COPNA resin was 41.65% at 600 ℃, which was much higher than 25.02% of the uncured COPNA resin, which indicated that the cured COPNA resin had higher thermal stability.
文摘Benzoic acid residue is solid waste produced from the production of benzoic acid by oxidizing toluene.Because it contained important chemical raw materials such as benzoic acid,benzyl benzoate and fluorenone,it is necessary to recover them from the residue.In this work the technique featured with high efficiency evaporation and vacuum distillation was developed to obtain total recovery and utilization of the benzoic acid residue.By controlling the operation temperature at 260℃ and the pressure of 16kPa in the rising and falling film evaporators,heavy components separated efficiently from the residue can be polymerized and the light components consisting of 63% of the residue entered into a benzoic acid vacuum distillation column.Keeping the temperature of polymerization at(280±10)℃,coumarone resin was produced after adjusting the softening point according to the market requirements.Vacuum distillation was operated under the following conditions:top temperature at 186℃,top pressure of 16kPa,bottom temperature at 240-250℃,reflux ratio being 3︰1.Benzoic acid of 98% purity was distilled out from the column as a side stream and the bottom product was crude benzyl benzoate.By the developed technique,the benzoic acid residue was splitted into three products,benzoic acid,crude benzyl benzoate and coumarone resin without any surplus waste.
