The morphological changes in isolated bubbles in gassy silt play a critical role in the microscopic structures between soil particles and bubbles and macroscopic physical properties.Based on X-ray CT scanning experime...The morphological changes in isolated bubbles in gassy silt play a critical role in the microscopic structures between soil particles and bubbles and macroscopic physical properties.Based on X-ray CT scanning experiments under various vertical loads(four levels),self-designed acoustic macro experiments,and a series of formula revisions to the macro-air-bearing silt sound-velocity prediction model,this paper discusses the macro-and micro-scale features of gassy silts from the Yellow River Delta.The samples consisted of different proportions of silt from the Yellow River Delta and porous media,and they were used to form two types of aerosol silts with initial gas contents of 4.23%and 7.67%.The results show that the air bubble content and external load considerably affect the microstructural parameters and acoustic behavior of gassy silt in the Yellow River Delta.The macroscopic sound velocity showed a linear positive correlation with vertical load and relation to microstructural parameters in varying manners and degrees.Based on the traditional Biot-Stoll acoustic model,the gas-phase medium coefficient was introduced for the proper calculation and prediction of the sound velocity of air-bearing silt.The errors of the overall prediction varied between 5.6%and 9.6%.展开更多
The effects of cooling rate on the solidification parameters and microstructure of Al-7Si-0.3Mg-0.15 Fe alloy during solidification process were studied.To obtain different cooling rates,the step casting with five dif...The effects of cooling rate on the solidification parameters and microstructure of Al-7Si-0.3Mg-0.15 Fe alloy during solidification process were studied.To obtain different cooling rates,the step casting with five different thicknesses was used and the cooling rates and solidification parameters were determined by computer-aided thermal analysis method.The results show that at higher cooling rates,the primary α(Al) dendrite nucleation temperature,eutectic reaction temperature and solidus temperature shift to lower temperatures.Besides,with increasing cooling rate from 0.19 ℃/s up to 6.25 ℃/s,the secondary dendritic arm spacing decreases from 68 μm to 20 μm,and the primary dendritic volume fraction declines by approximately 5%.In addition,it reduces the length of Fe-bearing phase from 28 μm to 18 μm with a better uniform distribution.It is also found that high cooling rates make for modifying eutectic silicon into fibrous branched morphology,and decreasing block or lamella shape eutectic silicon.展开更多
A series of tests were carried microstructures of 2124 aluminum alloy in increase of aging time, temperature and low-to-peak-to-low manner. No significant out to investigate the effects of process parameters on mechan...A series of tests were carried microstructures of 2124 aluminum alloy in increase of aging time, temperature and low-to-peak-to-low manner. No significant out to investigate the effects of process parameters on mechanical properties and creep aging process. The results show that creep strain and creep rate increase with the applied stress. The hardness of specimen varies with aging time and stress in a effect of temperature on hardness of material is seen in the range of 185-195 ℃. The optimum mechanical properties are obtained at the conditions of (200 MPa, 185 ℃, 8 h) as the result of the coexistence of strengthening S" and S' phases in the matrix by transmission electron microscopy (TEM). TEM observation shows that applied stress promotes the formation and growth of precioitates and no obvious stress orientation effect is observed in the matrix.展开更多
The high temperature deformation behaviors of α+β type titanium alloy TC11 (Ti-6.5Al-3.5Mo-1.5Zr-0.3Si) with coarse lamellar starting microstructure were investigated based on the hot compression tests in the tem...The high temperature deformation behaviors of α+β type titanium alloy TC11 (Ti-6.5Al-3.5Mo-1.5Zr-0.3Si) with coarse lamellar starting microstructure were investigated based on the hot compression tests in the temperature range of 950-1100 ℃ and the strain rate range of 0.001-10 s-1. The processing maps at different strains were then constructed based on the dynamic materials model, and the hot compression process parameters and deformation mechanism were optimized and analyzed, respectively. The results show that the processing maps exhibit two domains with a high efficiency of power dissipation and a flow instability domain with a less efficiency of power dissipation. The types of domains were characterized by convergence and divergence of the efficiency of power dissipation, respectively. The convergent domain in a+fl phase field is at the temperature of 950-990 ℃ and the strain rate of 0.001-0.01 s^-1, which correspond to a better hot compression process window of α+β phase field. The peak of efficiency of power dissipation in α+β phase field is at 950 ℃ and 0.001 s 1, which correspond to the best hot compression process parameters of α+β phase field. The convergent domain in β phase field is at the temperature of 1020-1080 ℃ and the strain rate of 0.001-0.1 s^-l, which correspond to a better hot compression process window of β phase field. The peak of efficiency of power dissipation in ℃ phase field occurs at 1050 ℃ over the strain rates from 0.001 s^-1 to 0.01 s^-1, which correspond to the best hot compression process parameters of ,8 phase field. The divergence domain occurs at the strain rates above 0.5 s^-1 and in all the tested temperature range, which correspond to flow instability that is manifested as flow localization and indicated by the flow softening phenomenon in stress-- strain curves. The deformation mechanisms of the optimized hot compression process windows in a+β and β phase fields are identified to be spheroidizing and dynamic recrystallizing controlled by self-diffusion mechanism, respectively. The microstructure observation of the deformed specimens in different domains matches very well with the optimized results.展开更多
Micro-arc oxidation (MAO) process was carried out in a dual electrolyte system of NaAlO 2 and Na 3 PO 4 on ZK60 Mg alloys to explore the effect of electric parameters including current density, frequency, duty cycle a...Micro-arc oxidation (MAO) process was carried out in a dual electrolyte system of NaAlO 2 and Na 3 PO 4 on ZK60 Mg alloys to explore the effect of electric parameters including current density, frequency, duty cycle and oxidation time on the evolution of coatings and other characteristics. The microstructural characteristics of coatings were observed by scanning electron microscopy (SEM) combined with the analysis of voltage-time responses during MAO process. Test of weight loss was conducted at a 3.5% NaCl solution to assess the resistance to corrosion. The results indicate that the current density and duty cycle play key roles on the coating quality. The peak voltage during MAO process increased with the increase in current density but the coating would be more easily detached when the current density was beyond a critical value. Voltage during MAO and microstructure of the coating were affected remarkably by duty cycle, and corrosion resistance was improved greatly when duty cycle was 40%. By means of single variable experiments, MAO process with optimized electric parameters was developed, which corresponds to the current density of 20 A dm 2 , frequency of 500 Hz, duty cycle of 40% and oxidation time of 15 min.展开更多
To satisfy performance and long life requirements for hot forging die,Ni60-Cr3C2 composite coatings were prepared on the high-speed steel W6Mo5Cr4V2 using laser cladding technology.Laser clad coatings with different r...To satisfy performance and long life requirements for hot forging die,Ni60-Cr3C2 composite coatings were prepared on the high-speed steel W6Mo5Cr4V2 using laser cladding technology.Laser clad coatings with different ratios of Ni60:Cr3C2 were investigated by scanning electron microscopy(SEM),X-ray diffraction(XRD),energy-dispersive X-ray analysis(EDX) and micro-hardness tester,respectively.Specific heat capacity and thermal conductivity were measured by Laser Thermal Constant Meter.Thermal expansion coefficient and elastic modulus were measured by Dynamic Mechanical Thermal Analyzer and Electro-Hydraulic Servocontrolled Testing System,respectively.The results indicated that Ni60+50wt% Cr3C2 composite coating had dense and homogeneous structure,as well as a metallurgical bonding with the substrate.With the increase of Cr3C2 content,volume of chromium-containing compounds in the composite coating increased,microhardness increased and microstructure refined.The thermal physical parameters results showed that Ni60+50wt% Cr3C2 composite coating was overall worse than W6Mo5Cr4V2,but had a higher hot yield strength to alleviate hot fatigue and surface hot wear of hot forging die during hot forging and thus improve the service life of hot forging die.展开更多
The influences of hot stamping parameters such as heating temperature,soaking time,deformation temperature and cooling medium on the phase transformation,microstructure and mechanical properties of 30MnB5 and 22MnB5 a...The influences of hot stamping parameters such as heating temperature,soaking time,deformation temperature and cooling medium on the phase transformation,microstructure and mechanical properties of 30MnB5 and 22MnB5 are investigated and analyzed in this work.The quenching experiment,tensile testing,hardness measurement and microstructure observation were conducted to obtain the mechanical and microstructural data.The results indicate that 30MnB5 possesses a higher tensile strength but a lower elongation than 22MnB5,if hot stamped at the same process parameter.The tensile strength and hardness of the hot stamped specimens decrease under inappropriate heating conditions for two reasons,insufficient austenitization or coarse austenite grains.The austenitic forming rate of 30MnB5 is higher than that of 22MnB5,because more cementite leads to higher nucleation rate and diffusion coefficient of carbon atom.More amount of fine martensite forms under the higher deformation temperature or the quicker cooling rate.展开更多
Many studies have investigated the selective laser melting(SLM)of AlSi10Mg and AlSi7Mg alloys,but there are still lack of researches focused on Al-Si-Mg alloys specifically tailored for SLM.In this work,a novel high M...Many studies have investigated the selective laser melting(SLM)of AlSi10Mg and AlSi7Mg alloys,but there are still lack of researches focused on Al-Si-Mg alloys specifically tailored for SLM.In this work,a novel high Mg-content AlSi8Mg3 alloy was specifically designed for SLM.The results showed that this new alloy exhibited excellent SLM processability with a lowest porosity of 0.07%.Massive lattice distortion led to a high Vickers hardness in samples fabricated at a high laser power due to the precipitation of Mg_(2)Si nanoparticles from theα-Al matrix induced by high-intensity intrinsic heat treatment during SLM.The maximum microhardness and compressive yield strength of the alloy reached HV(211±4)and(526±12)MPa,respectively.After aging treatment at 150℃,the maximum microhardness and compressive yield strength of the samples were further improved to HV(221±4)and(577±5)MPa,respectively.These values are higher than those of most known aluminum alloys fabricated by SLM.This paper provides a new idea for optimizing the mechanical properties of Al-Si-Mg alloys fabricated using SLM.展开更多
A certain amount of Ti was added to the plasma cladding Fe-Cr-C coating in the early stage in order to improve the quality and properties of the coating.Ti-Fe-Cr-C composite powder was prepared by precursor carbonizat...A certain amount of Ti was added to the plasma cladding Fe-Cr-C coating in the early stage in order to improve the quality and properties of the coating.Ti-Fe-Cr-C composite powder was prepared by precursor carbonization-composition process.In situ synthesized TiC-Fe-Cr coatings were fabricated on substrate of Q235 steel by plasma cladding process with the composite powder.Microstructures of the coatings with different process parameters,including cladding current,cladding speed,number of overlapping cladding layers,were analyzed by scanning electron microscope.The results show that the structure of the TiC-Fe-Cr coating is greatly affected by the cladding current,the cladding speed and the overlapping cladding process.In this test,when the cladding current of 300 A and the cladding process parameter of the cladding speed of 50 mm/min are clad with three layers,a well-formed and well-structured TiC-Fe-Cr coating can be obtained in this test.TiC-Fe-Cr coating has good wear resistance and good load characteristics under dry sliding wear test conditions.展开更多
Hot isostatic pressing parameters are critical to Ti60 high temperature titanium alloy castings which have wide application perspective in aerospace.In order to obtain optimal processing parameters,the effects of hot ...Hot isostatic pressing parameters are critical to Ti60 high temperature titanium alloy castings which have wide application perspective in aerospace.In order to obtain optimal processing parameters,the effects of hot isostatic pressing parameters on defects,composition uniformity,microstructure and mechanical properties of Ti60 cast high temperature titanium alloy were investigated in detail.Results show that increasing temperature and pressure of hot isostatic pressing can reduce defects,especially,the internal defects are substantially eliminated when the temperature exceeds 920℃or the pressure exceeds 125 MPa.The higher temperature and pressure can improve the microstructure uniformity.Besides,the higher pressure can promote the composition uniformity.With the temperature increases from 880℃to 960℃,α-laths are coarsened.But with increasing pressure,the grain size of prior-βphase,the widths ofα-laths andα-colony are reduced.The tensile strength of Ti60 alloy is 949 MPa,yield strength is 827 MPa,and the elongation is 11%when the hot isostatic pressing parameters are 960℃/125 MPa/2 h,which exhibits the best match between the strength and plasticity.展开更多
During the cold-chamber high pressure die casting(HPDC) process, samples were produced to investigate the microstructure characteristics of AM60B magnesium alloy. Special attention was paid to the effects of process p...During the cold-chamber high pressure die casting(HPDC) process, samples were produced to investigate the microstructure characteristics of AM60B magnesium alloy. Special attention was paid to the effects of process parameters on the morphology and distribution of externally solidified crystals(ESCs) in the microstructure of magnesium alloy die castings, such as slow shot phase plunger velocity, delay time of pouring and fast shot phase plunger velocity. On the basis of metallographic observation and quantitative statistics, it is concluded that a lower slow shot phase plunger velocity and a longer delay time of pouring both lead to an increment of the size and percentage of the ESCs, due to the fact that a longer holding time of the melt in the shot sleeve will cause a more severe loss of the superheat. The impingement of the melt flow on the ESCs is more intensive with a higher fast shot phase plunger velocity, in such case the ESCs reveal a more granular and roundish morphology and are dispersed throughout the cross section of the castings. Based on analysis of the filling and solidification processes of the melt during the HPDC process, reasonable explanations were proposed in terms of the nucleation, growth, remelting and fragmentation of the ESCs to interpret the effects of process parameters on the morphology and distribution of the ESCs in the microstructure of magnesium alloy die castings.展开更多
The generalized self-consistent finite-element iterative averaging method was adopted to analyze the elasto-plastic tensile properties of SiC whiskers reinforced aluminum matrix composites. The effects of varying fibe...The generalized self-consistent finite-element iterative averaging method was adopted to analyze the elasto-plastic tensile properties of SiC whiskers reinforced aluminum matrix composites. The effects of varying fiber's aspect ratio and volume fraction on the macroscopic elasto-plastic deformation of the composites were studied. By the analysis of microscopic stress fields, the relation between the propagation of the elasto-plastic region in the matrix and the macroscopic elasto-plastic deformation of composites was discussed. It was found that the propagation of the plastic region in the matrix between the fiber's ends would affect prominently the elasto-plastic tensile behaviour of the composites. It was shown that the characterization of the stress-strain response in terms of the 0.2% offset yield strength is incomplete.展开更多
GeSb2Te4 films were deposited on Si substrates by RF magnetron sputtering,and the effects of sputtering power on the surface topography and anti-compression properties were studied with atomic force microscope(AFM)and...GeSb2Te4 films were deposited on Si substrates by RF magnetron sputtering,and the effects of sputtering power on the surface topography and anti-compression properties were studied with atomic force microscope(AFM)and nanoindenter.Meanwhile,the mechanical properties of GeSb2Te4 films with oxygen impurity were also investigated.The results indicate that proper sputtering power is important for obtaining GeSb2Te4 films with high compact structure and low surface roughness,which present good load-support capacity.Although the effect of oxygen impurity on the anti-compression properties of GeSb2Te4 films is not very significant as a whole,certain oxygen dosage can relax the internal stress,thereby the hardness of the films drops slightly.展开更多
Si3N4 ceramic was jointed to Si3N4 ceramic using a filler alloy of Cu-Zn-Ti at 1123-1323K for 0.3-2.7ks. Ti content in the Cu-Zn-Ti filler alloy was 15%(molar fraction). The effect of bonding parameters on t...Si3N4 ceramic was jointed to Si3N4 ceramic using a filler alloy of Cu-Zn-Ti at 1123-1323K for 0.3-2.7ks. Ti content in the Cu-Zn-Ti filler alloy was 15%(molar fraction). The effect of bonding parameters on the microstructure and mechanical properties of the Si3N4/Si3N4 joint were investigated. The results indicate that with increasing brazing temperature from 1123K to 1323K and brazing time from 0.3ks to 2.7ks, the thickness of the interfacial reaction layer between the filler alloy and the Si3N4 ceramic and the size and amount of the reactant products in the filler alloy increase, leading to an increase in shear strength of the joint from 163MPa to 276MPa. It is also found that the fracture behavior of the Si3N4/Si3N4 joint greatly depends on the microstructure of the joint.展开更多
Nanocrystalline TiO2 was prepared by high frequency plasma chemical vapor deposition (HF-PCVD). The effects of additive AlCl3 on crystal phase, particle size and microstructurai parameters of TiO2 nanocrystallites wer...Nanocrystalline TiO2 was prepared by high frequency plasma chemical vapor deposition (HF-PCVD). The effects of additive AlCl3 on crystal phase, particle size and microstructurai parameters of TiO2 nanocrystallites were investigated by X-ray diffraction(XRD) and transmission electron microscopy (TEM). The nanocrystallites obtained experimentally are mixture of anatase and rutile, the uniform diameters of particles are about 30 nm. The phase transformation from anatase to rutile was accelerated by AlCl3, and rutile content is increased from 26.7 wt pct to 53.6 wt pct with increasing of addition of AlCl3 from 0.0 wt pct to 5.0 wt pct. The particle size is reduced and the size distribution becomes very narrow. The crystal lattice constants have the trend to decrease, and celi volumes appear as shrinkable.展开更多
A reasonable heat treatment process for TC4 ELI titanium alloy is crucial to tune microstructures to improve its explosion resistance.However,there is limited investigation on tuning microstructures of TC4 ELI to impr...A reasonable heat treatment process for TC4 ELI titanium alloy is crucial to tune microstructures to improve its explosion resistance.However,there is limited investigation on tuning microstructures of TC4 ELI to improve explosion resistance.Moreover,the current challenge is quantifying microstructural changes'effects on explosion resistance and incorporating microstructural changes into finite element models.This work aims to tune microstructures to improve explosion resistance and elucidate their anti-explosion mechanism,and find a suitable method to incorporate microstructural changes into finite element models.In this work,we systematically study the deformation and failure characteristics of TC4 ELI plates with varying microstructures using an air explosion test and LS-DYNA finite element modeling.The Johnson-Cook(JC)constitutive parameters are used to quantify the effects of microstructural changes on explosion resistance and incorporate microstructural changes into finite element models.Because of the heat treatment,one plate has equiaxed microstructure and the other has bimodal microstructure.The convex of the plate after the explosion has a quadratic relationship with the charge mass,and the simulation results demonstrate high reliability,with the error less than 17.5%.Therefore,it is feasible to obtain corresponding JC constitutive parameters based on the differences in microstructures and mechanical properties and characterize the effects of microstructural changes on explosion resistance.The bimodal target exhibits excellent deformation resistance.The response of bimodal microstructure to the shock wave may be more intense under explosive loading.The well-coordinated structure of the bimodal target enhances its resistance to deformation.展开更多
The microscopic characterization of isolated bubbles in gassy soil plays an important role in the macroscopic physical properties of sediments and is a key factor in the study of geological hazards in gas-bearing stra...The microscopic characterization of isolated bubbles in gassy soil plays an important role in the macroscopic physical properties of sediments and is a key factor in the study of geological hazards in gas-bearing strata.Based on the box-counting method and the pore fractal features in porous media,a fractal model of bubble microstructure parameters in gassy soil under different gas con-tents and vertical load conditions is established by using an industrial X-ray CT scanning system.The results show that the fractal di-mension of bubbles in the sample is correlated with the volume fraction of bubbles,and it is also restricted by the vertical load.The three-dimensional fractal dimension of the sample is about 1 larger than the average two-dimensional fractal dimension of all the slices from the same sample.The uniform porous media fractal model is used to test the equivalent diameter,and the results show that the variation of the measured pore diameter ratio is jointly restricted by the volume fraction and the vertical load.In addition,the measured self-similarity interval of the bubble area distribution is tested by the porous media fractal capillary bundle model,and the fitting curve of measured pore area ratio in a small loading range is obtained in this paper.展开更多
Bused on the deformation model of dual phase steels, an expression for the stress of martensite in dual phase steels is derived, it predictes that the onset of plastic deformation of martensite (transition strain) dep...Bused on the deformation model of dual phase steels, an expression for the stress of martensite in dual phase steels is derived, it predictes that the onset of plastic deformation of martensite (transition strain) depends on the strain hardening of ferrite and on the strength of martensile. The relationship between the flow stress and microstructural parameters of a 0.12C-0.9Mn dual phase steel was investigated using the expression for the flow stress of dual phase steel[1] . By calculating the stress ratio and the stress-strain partition coefficient, the loud transition and the stress-strain partition between two phases are studied. It shows that the deformation of dual phase steel lies between the isostress and isostrain states and the stress-strain pratition changes continuously during the deloramtion.展开更多
On the basis of a three-dimensional non stationary model of a convective cloud with detailed description of dynamic, thermodynamic and microphysical processes, numerical experiments were conducted to study the formati...On the basis of a three-dimensional non stationary model of a convective cloud with detailed description of dynamic, thermodynamic and microphysical processes, numerical experiments were conducted to study the formation of parameters of convective clouds under unstable stratification of the atmosphere. Numerical experiments have been carried out to study the formation of convective processes in the atmosphere. The thermo hydrodynamic parameters in the zone of a thunderstorm cloud are determined, and regions with a vortex motion of air are identified. The main flows feeding the convective cloud in the mature stage are determined. Due to the means of visualization, the areas of formation and growth of precipitation particles are identified. In a three-dimensional form, the interaction of dynamic and thermodynamic processes is analyzed. The interaction of fields is manifested in the form of deformation of fields of thermodynamic parameters under the influence of dynamic processes. Trajectories of air streams around a cloud and the trajectories of drops in a cloud are determined. The results of numerical experiments confirm that dynamic processes significantly influence the formation of fields of thermodynamic parameters in the cloud, which also determine the course of microphysical processes and the nature of the growth of precipitation particles.展开更多
基金supported by the National Natural Science Foundation of China(No.U2006213)the China Post doctoral Science Foundation(No.2022M712989).
文摘The morphological changes in isolated bubbles in gassy silt play a critical role in the microscopic structures between soil particles and bubbles and macroscopic physical properties.Based on X-ray CT scanning experiments under various vertical loads(four levels),self-designed acoustic macro experiments,and a series of formula revisions to the macro-air-bearing silt sound-velocity prediction model,this paper discusses the macro-and micro-scale features of gassy silts from the Yellow River Delta.The samples consisted of different proportions of silt from the Yellow River Delta and porous media,and they were used to form two types of aerosol silts with initial gas contents of 4.23%and 7.67%.The results show that the air bubble content and external load considerably affect the microstructural parameters and acoustic behavior of gassy silt in the Yellow River Delta.The macroscopic sound velocity showed a linear positive correlation with vertical load and relation to microstructural parameters in varying manners and degrees.Based on the traditional Biot-Stoll acoustic model,the gas-phase medium coefficient was introduced for the proper calculation and prediction of the sound velocity of air-bearing silt.The errors of the overall prediction varied between 5.6%and 9.6%.
基金Projects (2005CB724105,2011CB706801) supported by the National Basic Research Program of ChinaProjects (10477010,51171089) supported by the National Natural Science Foundation of ChinaProjects (2009ZX04006-041-04,2011ZX04014-052) supported by the Important National Science&Technology Specific,China
文摘The effects of cooling rate on the solidification parameters and microstructure of Al-7Si-0.3Mg-0.15 Fe alloy during solidification process were studied.To obtain different cooling rates,the step casting with five different thicknesses was used and the cooling rates and solidification parameters were determined by computer-aided thermal analysis method.The results show that at higher cooling rates,the primary α(Al) dendrite nucleation temperature,eutectic reaction temperature and solidus temperature shift to lower temperatures.Besides,with increasing cooling rate from 0.19 ℃/s up to 6.25 ℃/s,the secondary dendritic arm spacing decreases from 68 μm to 20 μm,and the primary dendritic volume fraction declines by approximately 5%.In addition,it reduces the length of Fe-bearing phase from 28 μm to 18 μm with a better uniform distribution.It is also found that high cooling rates make for modifying eutectic silicon into fibrous branched morphology,and decreasing block or lamella shape eutectic silicon.
基金Project(51235010)supported by the National Natural Science Foundation of ChinaProject(2010CB731700)supported by the National Basic Research Program of ChinaProject(20120162110003)supported by PhD Programs Foundation of Ministry of Education of China
文摘A series of tests were carried microstructures of 2124 aluminum alloy in increase of aging time, temperature and low-to-peak-to-low manner. No significant out to investigate the effects of process parameters on mechanical properties and creep aging process. The results show that creep strain and creep rate increase with the applied stress. The hardness of specimen varies with aging time and stress in a effect of temperature on hardness of material is seen in the range of 185-195 ℃. The optimum mechanical properties are obtained at the conditions of (200 MPa, 185 ℃, 8 h) as the result of the coexistence of strengthening S" and S' phases in the matrix by transmission electron microscopy (TEM). TEM observation shows that applied stress promotes the formation and growth of precioitates and no obvious stress orientation effect is observed in the matrix.
基金Project (51005112) supported by the National Natural Science Foundation of ChinaProject (2010ZF56019) supported by the Aviation Science Foundation of China+1 种基金Project (GJJ11156) supported by the Education Commission of Jiangxi Province, ChinaProject(GF200901008) supported by the Open Fund of National Defense Key Disciplines Laboratory of Light Alloy Processing Science and Technology, China
文摘The high temperature deformation behaviors of α+β type titanium alloy TC11 (Ti-6.5Al-3.5Mo-1.5Zr-0.3Si) with coarse lamellar starting microstructure were investigated based on the hot compression tests in the temperature range of 950-1100 ℃ and the strain rate range of 0.001-10 s-1. The processing maps at different strains were then constructed based on the dynamic materials model, and the hot compression process parameters and deformation mechanism were optimized and analyzed, respectively. The results show that the processing maps exhibit two domains with a high efficiency of power dissipation and a flow instability domain with a less efficiency of power dissipation. The types of domains were characterized by convergence and divergence of the efficiency of power dissipation, respectively. The convergent domain in a+fl phase field is at the temperature of 950-990 ℃ and the strain rate of 0.001-0.01 s^-1, which correspond to a better hot compression process window of α+β phase field. The peak of efficiency of power dissipation in α+β phase field is at 950 ℃ and 0.001 s 1, which correspond to the best hot compression process parameters of α+β phase field. The convergent domain in β phase field is at the temperature of 1020-1080 ℃ and the strain rate of 0.001-0.1 s^-l, which correspond to a better hot compression process window of β phase field. The peak of efficiency of power dissipation in ℃ phase field occurs at 1050 ℃ over the strain rates from 0.001 s^-1 to 0.01 s^-1, which correspond to the best hot compression process parameters of ,8 phase field. The divergence domain occurs at the strain rates above 0.5 s^-1 and in all the tested temperature range, which correspond to flow instability that is manifested as flow localization and indicated by the flow softening phenomenon in stress-- strain curves. The deformation mechanisms of the optimized hot compression process windows in a+β and β phase fields are identified to be spheroidizing and dynamic recrystallizing controlled by self-diffusion mechanism, respectively. The microstructure observation of the deformed specimens in different domains matches very well with the optimized results.
基金supported by the Priority Academic Program Development of Jiangsu Higher Education Institutions (No. SZB-2011-6)the Key Laboratory of Advanced Welding Technology of Jiangsu Province, China(No. JSAWT-10-06)
文摘Micro-arc oxidation (MAO) process was carried out in a dual electrolyte system of NaAlO 2 and Na 3 PO 4 on ZK60 Mg alloys to explore the effect of electric parameters including current density, frequency, duty cycle and oxidation time on the evolution of coatings and other characteristics. The microstructural characteristics of coatings were observed by scanning electron microscopy (SEM) combined with the analysis of voltage-time responses during MAO process. Test of weight loss was conducted at a 3.5% NaCl solution to assess the resistance to corrosion. The results indicate that the current density and duty cycle play key roles on the coating quality. The peak voltage during MAO process increased with the increase in current density but the coating would be more easily detached when the current density was beyond a critical value. Voltage during MAO and microstructure of the coating were affected remarkably by duty cycle, and corrosion resistance was improved greatly when duty cycle was 40%. By means of single variable experiments, MAO process with optimized electric parameters was developed, which corresponds to the current density of 20 A dm 2 , frequency of 500 Hz, duty cycle of 40% and oxidation time of 15 min.
基金Funded by the National Natural Science Foundation of China (No.50675165)the Fundamental Research Funds for the Central Universities (No.2010-II-025)
文摘To satisfy performance and long life requirements for hot forging die,Ni60-Cr3C2 composite coatings were prepared on the high-speed steel W6Mo5Cr4V2 using laser cladding technology.Laser clad coatings with different ratios of Ni60:Cr3C2 were investigated by scanning electron microscopy(SEM),X-ray diffraction(XRD),energy-dispersive X-ray analysis(EDX) and micro-hardness tester,respectively.Specific heat capacity and thermal conductivity were measured by Laser Thermal Constant Meter.Thermal expansion coefficient and elastic modulus were measured by Dynamic Mechanical Thermal Analyzer and Electro-Hydraulic Servocontrolled Testing System,respectively.The results indicated that Ni60+50wt% Cr3C2 composite coating had dense and homogeneous structure,as well as a metallurgical bonding with the substrate.With the increase of Cr3C2 content,volume of chromium-containing compounds in the composite coating increased,microhardness increased and microstructure refined.The thermal physical parameters results showed that Ni60+50wt% Cr3C2 composite coating was overall worse than W6Mo5Cr4V2,but had a higher hot yield strength to alleviate hot fatigue and surface hot wear of hot forging die during hot forging and thus improve the service life of hot forging die.
基金Projects(51705018,U1564202)supported by the National Natural Science Foundation of China
文摘The influences of hot stamping parameters such as heating temperature,soaking time,deformation temperature and cooling medium on the phase transformation,microstructure and mechanical properties of 30MnB5 and 22MnB5 are investigated and analyzed in this work.The quenching experiment,tensile testing,hardness measurement and microstructure observation were conducted to obtain the mechanical and microstructural data.The results indicate that 30MnB5 possesses a higher tensile strength but a lower elongation than 22MnB5,if hot stamped at the same process parameter.The tensile strength and hardness of the hot stamped specimens decrease under inappropriate heating conditions for two reasons,insufficient austenitization or coarse austenite grains.The austenitic forming rate of 30MnB5 is higher than that of 22MnB5,because more cementite leads to higher nucleation rate and diffusion coefficient of carbon atom.More amount of fine martensite forms under the higher deformation temperature or the quicker cooling rate.
基金financially supported by the the National Natural Science Foundation of China(Nos.51801079 and 52001140)the Natural Science Foundation for Young Scientists of Jiangsu,China(Nos.BK20180985 and BK20180987)the Open Foundation of Zhenjiang Key Laboratory for High Technology Research on Marine Functional Films(No.ZHZ2019001)。
文摘Many studies have investigated the selective laser melting(SLM)of AlSi10Mg and AlSi7Mg alloys,but there are still lack of researches focused on Al-Si-Mg alloys specifically tailored for SLM.In this work,a novel high Mg-content AlSi8Mg3 alloy was specifically designed for SLM.The results showed that this new alloy exhibited excellent SLM processability with a lowest porosity of 0.07%.Massive lattice distortion led to a high Vickers hardness in samples fabricated at a high laser power due to the precipitation of Mg_(2)Si nanoparticles from theα-Al matrix induced by high-intensity intrinsic heat treatment during SLM.The maximum microhardness and compressive yield strength of the alloy reached HV(211±4)and(526±12)MPa,respectively.After aging treatment at 150℃,the maximum microhardness and compressive yield strength of the samples were further improved to HV(221±4)and(577±5)MPa,respectively.These values are higher than those of most known aluminum alloys fabricated by SLM.This paper provides a new idea for optimizing the mechanical properties of Al-Si-Mg alloys fabricated using SLM.
基金National Natural Science Foundation of China (Grant No. 51905382)the Cooperation in Production and Education by Ministry of Education (Grant No. 201802252016)Weifang University Distinguished Professor Support Programme
文摘A certain amount of Ti was added to the plasma cladding Fe-Cr-C coating in the early stage in order to improve the quality and properties of the coating.Ti-Fe-Cr-C composite powder was prepared by precursor carbonization-composition process.In situ synthesized TiC-Fe-Cr coatings were fabricated on substrate of Q235 steel by plasma cladding process with the composite powder.Microstructures of the coatings with different process parameters,including cladding current,cladding speed,number of overlapping cladding layers,were analyzed by scanning electron microscope.The results show that the structure of the TiC-Fe-Cr coating is greatly affected by the cladding current,the cladding speed and the overlapping cladding process.In this test,when the cladding current of 300 A and the cladding process parameter of the cladding speed of 50 mm/min are clad with three layers,a well-formed and well-structured TiC-Fe-Cr coating can be obtained in this test.TiC-Fe-Cr coating has good wear resistance and good load characteristics under dry sliding wear test conditions.
基金financially supported by the National Key Research and Development Program of China(Grant No.2020YFB2008300)。
文摘Hot isostatic pressing parameters are critical to Ti60 high temperature titanium alloy castings which have wide application perspective in aerospace.In order to obtain optimal processing parameters,the effects of hot isostatic pressing parameters on defects,composition uniformity,microstructure and mechanical properties of Ti60 cast high temperature titanium alloy were investigated in detail.Results show that increasing temperature and pressure of hot isostatic pressing can reduce defects,especially,the internal defects are substantially eliminated when the temperature exceeds 920℃or the pressure exceeds 125 MPa.The higher temperature and pressure can improve the microstructure uniformity.Besides,the higher pressure can promote the composition uniformity.With the temperature increases from 880℃to 960℃,α-laths are coarsened.But with increasing pressure,the grain size of prior-βphase,the widths ofα-laths andα-colony are reduced.The tensile strength of Ti60 alloy is 949 MPa,yield strength is 827 MPa,and the elongation is 11%when the hot isostatic pressing parameters are 960℃/125 MPa/2 h,which exhibits the best match between the strength and plasticity.
基金financially supported by the Fundamental Research Funds for the Central Universities(WUT:2017IVA036)111 Project(B17034)State Key Laboratory of Materials Processing and Die&Mould Technology,Huazhong University of Science and Technology(P2018-003)
文摘During the cold-chamber high pressure die casting(HPDC) process, samples were produced to investigate the microstructure characteristics of AM60B magnesium alloy. Special attention was paid to the effects of process parameters on the morphology and distribution of externally solidified crystals(ESCs) in the microstructure of magnesium alloy die castings, such as slow shot phase plunger velocity, delay time of pouring and fast shot phase plunger velocity. On the basis of metallographic observation and quantitative statistics, it is concluded that a lower slow shot phase plunger velocity and a longer delay time of pouring both lead to an increment of the size and percentage of the ESCs, due to the fact that a longer holding time of the melt in the shot sleeve will cause a more severe loss of the superheat. The impingement of the melt flow on the ESCs is more intensive with a higher fast shot phase plunger velocity, in such case the ESCs reveal a more granular and roundish morphology and are dispersed throughout the cross section of the castings. Based on analysis of the filling and solidification processes of the melt during the HPDC process, reasonable explanations were proposed in terms of the nucleation, growth, remelting and fragmentation of the ESCs to interpret the effects of process parameters on the morphology and distribution of the ESCs in the microstructure of magnesium alloy die castings.
基金Supported by the Key Project of the Natural Science Foundation of China
文摘The generalized self-consistent finite-element iterative averaging method was adopted to analyze the elasto-plastic tensile properties of SiC whiskers reinforced aluminum matrix composites. The effects of varying fiber's aspect ratio and volume fraction on the macroscopic elasto-plastic deformation of the composites were studied. By the analysis of microscopic stress fields, the relation between the propagation of the elasto-plastic region in the matrix and the macroscopic elasto-plastic deformation of composites was discussed. It was found that the propagation of the plastic region in the matrix between the fiber's ends would affect prominently the elasto-plastic tensile behaviour of the composites. It was shown that the characterization of the stress-strain response in terms of the 0.2% offset yield strength is incomplete.
基金Project(50475124)supported by the National Natural Science Foundation of ChinaProject(200330)supported by the Foundation for the National Excellent Doctoral Dissertation of ChinaProject(NCET-04-0515)supported by the New Century Excellent Talents in University,China
文摘GeSb2Te4 films were deposited on Si substrates by RF magnetron sputtering,and the effects of sputtering power on the surface topography and anti-compression properties were studied with atomic force microscope(AFM)and nanoindenter.Meanwhile,the mechanical properties of GeSb2Te4 films with oxygen impurity were also investigated.The results indicate that proper sputtering power is important for obtaining GeSb2Te4 films with high compact structure and low surface roughness,which present good load-support capacity.Although the effect of oxygen impurity on the anti-compression properties of GeSb2Te4 films is not very significant as a whole,certain oxygen dosage can relax the internal stress,thereby the hardness of the films drops slightly.
文摘Si3N4 ceramic was jointed to Si3N4 ceramic using a filler alloy of Cu-Zn-Ti at 1123-1323K for 0.3-2.7ks. Ti content in the Cu-Zn-Ti filler alloy was 15%(molar fraction). The effect of bonding parameters on the microstructure and mechanical properties of the Si3N4/Si3N4 joint were investigated. The results indicate that with increasing brazing temperature from 1123K to 1323K and brazing time from 0.3ks to 2.7ks, the thickness of the interfacial reaction layer between the filler alloy and the Si3N4 ceramic and the size and amount of the reactant products in the filler alloy increase, leading to an increase in shear strength of the joint from 163MPa to 276MPa. It is also found that the fracture behavior of the Si3N4/Si3N4 joint greatly depends on the microstructure of the joint.
文摘Nanocrystalline TiO2 was prepared by high frequency plasma chemical vapor deposition (HF-PCVD). The effects of additive AlCl3 on crystal phase, particle size and microstructurai parameters of TiO2 nanocrystallites were investigated by X-ray diffraction(XRD) and transmission electron microscopy (TEM). The nanocrystallites obtained experimentally are mixture of anatase and rutile, the uniform diameters of particles are about 30 nm. The phase transformation from anatase to rutile was accelerated by AlCl3, and rutile content is increased from 26.7 wt pct to 53.6 wt pct with increasing of addition of AlCl3 from 0.0 wt pct to 5.0 wt pct. The particle size is reduced and the size distribution becomes very narrow. The crystal lattice constants have the trend to decrease, and celi volumes appear as shrinkable.
基金National Key Laboratory of Science and Technology on Materials under Shock and Impact(Grant No.WDZC2022-4)to provide fund for conducting experiments。
文摘A reasonable heat treatment process for TC4 ELI titanium alloy is crucial to tune microstructures to improve its explosion resistance.However,there is limited investigation on tuning microstructures of TC4 ELI to improve explosion resistance.Moreover,the current challenge is quantifying microstructural changes'effects on explosion resistance and incorporating microstructural changes into finite element models.This work aims to tune microstructures to improve explosion resistance and elucidate their anti-explosion mechanism,and find a suitable method to incorporate microstructural changes into finite element models.In this work,we systematically study the deformation and failure characteristics of TC4 ELI plates with varying microstructures using an air explosion test and LS-DYNA finite element modeling.The Johnson-Cook(JC)constitutive parameters are used to quantify the effects of microstructural changes on explosion resistance and incorporate microstructural changes into finite element models.Because of the heat treatment,one plate has equiaxed microstructure and the other has bimodal microstructure.The convex of the plate after the explosion has a quadratic relationship with the charge mass,and the simulation results demonstrate high reliability,with the error less than 17.5%.Therefore,it is feasible to obtain corresponding JC constitutive parameters based on the differences in microstructures and mechanical properties and characterize the effects of microstructural changes on explosion resistance.The bimodal target exhibits excellent deformation resistance.The response of bimodal microstructure to the shock wave may be more intense under explosive loading.The well-coordinated structure of the bimodal target enhances its resistance to deformation.
基金supported by the Open Research Fund Program of State Key Laboratory of Hydroscience and Engineering(No.sk lhse-2022-D-03)the National Natural Science Foundation of China(Nos.U2006213,42277139)the Taishan Scholars Program(No.tsqn202306297).
文摘The microscopic characterization of isolated bubbles in gassy soil plays an important role in the macroscopic physical properties of sediments and is a key factor in the study of geological hazards in gas-bearing strata.Based on the box-counting method and the pore fractal features in porous media,a fractal model of bubble microstructure parameters in gassy soil under different gas con-tents and vertical load conditions is established by using an industrial X-ray CT scanning system.The results show that the fractal di-mension of bubbles in the sample is correlated with the volume fraction of bubbles,and it is also restricted by the vertical load.The three-dimensional fractal dimension of the sample is about 1 larger than the average two-dimensional fractal dimension of all the slices from the same sample.The uniform porous media fractal model is used to test the equivalent diameter,and the results show that the variation of the measured pore diameter ratio is jointly restricted by the volume fraction and the vertical load.In addition,the measured self-similarity interval of the bubble area distribution is tested by the porous media fractal capillary bundle model,and the fitting curve of measured pore area ratio in a small loading range is obtained in this paper.
文摘Bused on the deformation model of dual phase steels, an expression for the stress of martensite in dual phase steels is derived, it predictes that the onset of plastic deformation of martensite (transition strain) depends on the strain hardening of ferrite and on the strength of martensile. The relationship between the flow stress and microstructural parameters of a 0.12C-0.9Mn dual phase steel was investigated using the expression for the flow stress of dual phase steel[1] . By calculating the stress ratio and the stress-strain partition coefficient, the loud transition and the stress-strain partition between two phases are studied. It shows that the deformation of dual phase steel lies between the isostress and isostrain states and the stress-strain pratition changes continuously during the deloramtion.
文摘On the basis of a three-dimensional non stationary model of a convective cloud with detailed description of dynamic, thermodynamic and microphysical processes, numerical experiments were conducted to study the formation of parameters of convective clouds under unstable stratification of the atmosphere. Numerical experiments have been carried out to study the formation of convective processes in the atmosphere. The thermo hydrodynamic parameters in the zone of a thunderstorm cloud are determined, and regions with a vortex motion of air are identified. The main flows feeding the convective cloud in the mature stage are determined. Due to the means of visualization, the areas of formation and growth of precipitation particles are identified. In a three-dimensional form, the interaction of dynamic and thermodynamic processes is analyzed. The interaction of fields is manifested in the form of deformation of fields of thermodynamic parameters under the influence of dynamic processes. Trajectories of air streams around a cloud and the trajectories of drops in a cloud are determined. The results of numerical experiments confirm that dynamic processes significantly influence the formation of fields of thermodynamic parameters in the cloud, which also determine the course of microphysical processes and the nature of the growth of precipitation particles.