This standard specifies the classification, technical requirements, test methods, quality appraisal procedures, packing, marking, transportation, storage, and quality certificate of magnesia, magnesia - alumina and ma...This standard specifies the classification, technical requirements, test methods, quality appraisal procedures, packing, marking, transportation, storage, and quality certificate of magnesia, magnesia - alumina and magnesiachrome refractory mortars.展开更多
Magnesia(MgO) is widely used in the production of refractory materials due to its high melting point,high thermal shock,and excellent slag resistance.The properties of refractory materials depend upon magnesia sourc...Magnesia(MgO) is widely used in the production of refractory materials due to its high melting point,high thermal shock,and excellent slag resistance.The properties of refractory materials depend upon magnesia sources and processing parameters.In this work,three different magnesium sources,namely,magnesium hydroxide concentrate,magnesium carbonate concentrate,and intermediate flotation concentrate,were obtained from the Zinelbulak talc-magnesite,Uzbekistan,by causticization-hydration and flotation processes,respectively.A series of refractory materials were prepared on the basis of these magnesium sources,and their effects on physico-mechanical properties and microstructures were investigated as a function of sintering temperature,molding pressure,and the particle size of magnesium sources.The experimental results showed that a refractory material obtained from the magnesium hydroxide concentrate at 1600℃ for 4 h demonstrated favorable parameters due mainly to a higher degree of contact among fine particles.The results obtained from X-ray diffraction and optical microscopy confirmed the presence of periclase and forsterite as the predominant phases in refractory specimens.The prepared refractory materials meet the requirements of the State Standards(Nos.4689-94 and 14832-96) for magnesia and forsterite refractories,respectively.It is,therefore,suggested herein that the use of different magnesium sources derived from the Zinelbulak talc-magnesite will offer the potential to provide economic benefits in the refractory industry.展开更多
The ceramic filter in continuous casting tundish can effectively improve the cleanliness of high-performance steel by regulating tundish flow field to promote the removal of inclusions and adsorbing or blocking fine i...The ceramic filter in continuous casting tundish can effectively improve the cleanliness of high-performance steel by regulating tundish flow field to promote the removal of inclusions and adsorbing or blocking fine inclusions in the molten steel into the mold.The interaction between microporous magnesia refractories used as tundish filter and molten interstitial-free(IF)steel at 1873 K was investigated to reveal the formation mechanism of their interface layer and its effect on steel cleanliness by laboratory research and thermodynamic calculations.The results show that the magnesium–aluminum spinel layer at the interface between the molten IF steel and the microporous magnesia refractories is formed mainly by the reaction of MgO in the refractory with the[Al]and[O]in the molten steel,significantly reducing the total O content,the size and amount of inclusions of the molten steel.In addition,the interparticle phases of microporous magnesia refractories at high temperature can adsorb Al_(2)O_(3) and TiO_(2) inclusions in the molten steel into interparticle channels of the refractories to form high melting point spinel,impeding the further penetration of the molten steel.As a result,the consecutive interface layer of high melting point spinel between microporous magnesia refractories and molten steel can improve the cleanliness of the molten steel by adsorbing inclusions in the molten steel and avoid the direct dissolution of refractories of the tundish ceramic filter immersed in the molten steel,increasing their service life.展开更多
文摘This standard specifies the classification, technical requirements, test methods, quality appraisal procedures, packing, marking, transportation, storage, and quality certificate of magnesia, magnesia - alumina and magnesiachrome refractory mortars.
基金the Fulbright Program for the award of a research fellowship
文摘Magnesia(MgO) is widely used in the production of refractory materials due to its high melting point,high thermal shock,and excellent slag resistance.The properties of refractory materials depend upon magnesia sources and processing parameters.In this work,three different magnesium sources,namely,magnesium hydroxide concentrate,magnesium carbonate concentrate,and intermediate flotation concentrate,were obtained from the Zinelbulak talc-magnesite,Uzbekistan,by causticization-hydration and flotation processes,respectively.A series of refractory materials were prepared on the basis of these magnesium sources,and their effects on physico-mechanical properties and microstructures were investigated as a function of sintering temperature,molding pressure,and the particle size of magnesium sources.The experimental results showed that a refractory material obtained from the magnesium hydroxide concentrate at 1600℃ for 4 h demonstrated favorable parameters due mainly to a higher degree of contact among fine particles.The results obtained from X-ray diffraction and optical microscopy confirmed the presence of periclase and forsterite as the predominant phases in refractory specimens.The prepared refractory materials meet the requirements of the State Standards(Nos.4689-94 and 14832-96) for magnesia and forsterite refractories,respectively.It is,therefore,suggested herein that the use of different magnesium sources derived from the Zinelbulak talc-magnesite will offer the potential to provide economic benefits in the refractory industry.
基金The authors are grateful to the National Natural Science Foundation of China(Nos.U1860205 and 52174323)Innovation Team Cultivation Funding Project of Wuhan University of Science and Technology(2018TDX08).
文摘The ceramic filter in continuous casting tundish can effectively improve the cleanliness of high-performance steel by regulating tundish flow field to promote the removal of inclusions and adsorbing or blocking fine inclusions in the molten steel into the mold.The interaction between microporous magnesia refractories used as tundish filter and molten interstitial-free(IF)steel at 1873 K was investigated to reveal the formation mechanism of their interface layer and its effect on steel cleanliness by laboratory research and thermodynamic calculations.The results show that the magnesium–aluminum spinel layer at the interface between the molten IF steel and the microporous magnesia refractories is formed mainly by the reaction of MgO in the refractory with the[Al]and[O]in the molten steel,significantly reducing the total O content,the size and amount of inclusions of the molten steel.In addition,the interparticle phases of microporous magnesia refractories at high temperature can adsorb Al_(2)O_(3) and TiO_(2) inclusions in the molten steel into interparticle channels of the refractories to form high melting point spinel,impeding the further penetration of the molten steel.As a result,the consecutive interface layer of high melting point spinel between microporous magnesia refractories and molten steel can improve the cleanliness of the molten steel by adsorbing inclusions in the molten steel and avoid the direct dissolution of refractories of the tundish ceramic filter immersed in the molten steel,increasing their service life.