Unburned magnesium aluminate spinel refractories were prepared using sintered magnesium aluminate spinel as the main raw material,phenolic resin as the binder,aluminum powder(2%,4%,and 6%by mass)and silicon powder(whe...Unburned magnesium aluminate spinel refractories were prepared using sintered magnesium aluminate spinel as the main raw material,phenolic resin as the binder,aluminum powder(2%,4%,and 6%by mass)and silicon powder(when Al powder addition is 4%,Si powder addition varies:1%and 2%,by mass)as additives.The effects of the Al powder and Si powder additions on the properties and microstructure of the refractories heat treated at different temperatures(1000,1400,and 1600℃for 3 h)were studied.The results show that the Al powder addition can greatly enhance the cold modulus of rupture of the samples fired at 1000 or 1400℃,and meanwhile AlN reinforcement phase forms in the matrix,which greatly improves the hot modulus of rupture of the samples at 1400℃;however,the heat treatment at 1600℃has little influence on the strength;the addition of Al powder and Si powder results in the formation of low melting point phases,greatly reducing the hot modulus of rupture.However,the low melting point phases promote sintering,which enhances the density and the cold modulus of rupture,and decreases the volume change during heating.The samples added with Al and Si all have higher cold modulus of rupture than those added with Al powder only.展开更多
Magnesium aluminate spinel -corundum composite was prepared with waste slide plate and magnesia carbon brick. Microstructure and sintering ability of as-prepared magnesium aluminate spinel -corundum composite were inv...Magnesium aluminate spinel -corundum composite was prepared with waste slide plate and magnesia carbon brick. Microstructure and sintering ability of as-prepared magnesium aluminate spinel -corundum composite were investigated with XRD, SEM, and DSC/TG. With the addition of waste slide plate increasing or synthesis tem- perature rising, the bulk density of the specimen increases and the apparent porosity decreases, but the crystallinity of the specimen decreases and the magnesium alaminate spinel phase increases. The obtained composite contains 72% spinel and 26% corundum. Primary phase and secondary phase are bonded by glass phase. The results show that it is feasible to synthesis magnesium aluminate spinel - corundum material with waste slide plate and magnesia carbon brick.展开更多
Specimens of magnesium aluminate spinel castable and calcium aluminate cement bonded bauxite based castable were prepared using special bauxite （particle size ≤8 mm ） and sintered magnesia as aggregates, SiO2 micro...Specimens of magnesium aluminate spinel castable and calcium aluminate cement bonded bauxite based castable were prepared using special bauxite （particle size ≤8 mm ） and sintered magnesia as aggregates, SiO2 micropowder, α-alumina micropowder and calcium aluminate cement as binders, drying, firing at 1 350 ℃ and 1 500 ℃ for 3 h, respectively. The bulk density, cold modulus of rupture, cold crushing strength, permanent change in dimensions on heating, thermal shock resistance and slag resistanee were determined. The results show that compared with calcium aluminate cement bonded bauxite based castable, the magnesium aluminate spinel castable has higher cold crushing strength after drying, better slag resistance but worse thermal shock resistance. Magnesium aluminate spinel based roof of EAF with high molten iron charging ratio has a longer service life.展开更多
1 Scope This standard specifies the terms, definitions, classifications, technical requirements, test methods, inspection rules, packing, marking, transportation, storage, and quality certificate of magnesium aluminat...1 Scope This standard specifies the terms, definitions, classifications, technical requirements, test methods, inspection rules, packing, marking, transportation, storage, and quality certificate of magnesium aluminate spinel. This standard is applicable to the magnesium alu- minate spinel prepared by sintering method or electric mehing method with raw materials of industrial alumina or bauxite, and light burnt magnesia.展开更多
Chrame containing refractories are a kind of traditional material for the lining of alkali recovery furnaces, but the formation of hexavalent chrome compounds will give rise to detrimental effect on environment and hu...Chrame containing refractories are a kind of traditional material for the lining of alkali recovery furnaces, but the formation of hexavalent chrome compounds will give rise to detrimental effect on environment and human＇s health. With the gradual awakening of people＇s comciousness about environment protection, it is urgent to prepare environmental-friendly materials for alkali recovery jurnaces with high quality and long life. In this paper, alumina-rich MgAl2O4 spinel （ AR90 ） was used to replace chromite. The physical properties of dried （110 ℃ for 24 h） or fired （1 300 ℃ for 3 h） AR90 and chromite were studied, respectively. The alkali vapor method was used to determine the alkali resistance of the two materials. The results show that： （1） after drying at 110 ℃ for 24 h, AR90 specimens show higher apparent porosity and slightly lower bulk density than chromite specimens; after firing at 1 300 ℃ for 3 h, AR90 has significantly higher apparent porosity as well as higher bulk density; （2） after the alkali attack, the AR90 specimens sintered at 1 300 ℃ exhibit smaller strength change and much higher compressive strength than the chromite specimens; meanwhile, the permeability degree of alkali salt in chromite specimens is more serious than that in AR90 specimens, which indicates that AR90 possesses better alkali resistance.展开更多
Light-weight magnesium -aluminate spinel materi- als were prepared by foaming-gel process with polyalumi- nium chloride （PAC） as gel. Effect of solid loading in initial slurry on microstructure, porosity, pore size ...Light-weight magnesium -aluminate spinel materi- als were prepared by foaming-gel process with polyalumi- nium chloride （PAC） as gel. Effect of solid loading in initial slurry on microstructure, porosity, pore size distri- bution, thermal conductivity and mechanical properties was investigated. The results show that the bulk density of the light-weight magnesium -aluminate spinel mate- rials is in the range of O. 7 1.2 g cm-3 ; pore size distribution curves show single-peak characteristics and the mean pore size is in the range of 30. 83 - 61.37 μm ; with the increase of solid loading, the linear shrinkage of the green body during firing and the permanent change in dimensions on heating at l 600 ℃ for 3 h de- crease, but the bulk density increases, the mechanical properties increase obviously; the maximum compressive strength and bending strength reach 35. 25 MPa and 9. 92 MPa, respectively, while the bulk density is 1. 16 g · cm ; and the thermal conductivity at 1 000 ℃ tea- ches 0. 371 W · m-1 . K-1 while the bulk density is O. 7 -3 g · cm展开更多
The feasibility of aluminum recovery from secondary aluminum dross by extraction with NaOH solution and the subsequent synthesis of MgAl_2O_4 spinel by sintering the extracted slag were studied. The extraction percent...The feasibility of aluminum recovery from secondary aluminum dross by extraction with NaOH solution and the subsequent synthesis of MgAl_2O_4 spinel by sintering the extracted slag were studied. The extraction percentage of soluble aluminum from the dross reached 80% at a temperature of 353 K, liquid-to-solid ratio of 12 mL·g^(-1), stirring speed of 300 r·min^(-1), and an extraction time of 15 min; the hydrolysis percentage of AlN reached 40% with an extraction time of 30 min. The activation energies of the soluble aluminum and AlN extracted from the dross were 7.15 and 8.98 kJ·mol^(-1), respectively, indicating that their kinetics were controlled by outer diffusion without a product layer. The extracted slag was sintered in the temperature range 1373–1773 K; MgAl_2O_4 spinel with a compressive strength as high as 69.4 MPa was produced in the sample sintered at 1673 K for 3 h. This value exceeds the threshold(40 MPa) prescribed by the National Standard for the Magnesia and Magnesia-alumina Refractory Bricks of China(GB/T 2275-2007). These results establish the effectiveness of aluminum recovery from secondary aluminum dross and subsequent MgAl_2O_4 spinel synthesis.展开更多
With satisfactory high temperature properties,thermal shock resistance and mechanical properties,refractories in the MgO-Al_(2)O_(3) system have become promising alternative to MgO-Cr_(2)O_(3) counterpart used as RH s...With satisfactory high temperature properties,thermal shock resistance and mechanical properties,refractories in the MgO-Al_(2)O_(3) system have become promising alternative to MgO-Cr_(2)O_(3) counterpart used as RH snorkel lining.High purity dead burned magnesia,fused magnesia and sintered spinel were used as raw materials and sulfite pulp waste as the binder,specimens of the refractories in the Mg0-Al_(2)O_(3) system were prepared for the purpose of investigating the influences in terms of the addition of three kinds of spinels,with Al_(2)O_(3) 50%,66% and 78%,by mass,respectively,and the size of MA50 spinel on properties of the specimens.Relatively superior comprehensive properties can be achieved when 16%of MA50 spinel with sizes under 1mm is adopted.展开更多
Fused magnesium aluminate spinel carbon materials were prepared using fused magnesium aluminate spinel and flake graphite as the main raw materials and phenolic resin as the binder.The effects of the Al-Si alloy addit...Fused magnesium aluminate spinel carbon materials were prepared using fused magnesium aluminate spinel and flake graphite as the main raw materials and phenolic resin as the binder.The effects of the Al-Si alloy addition(0,2%,4%,6%,8%and 10%,by mass)on the properties of fused magnesium aluminate spinel carbon materials were studied.The results show that fiber materials are generated in the samples with Al-Si alloy addition,which can significantly improve the cold and hot modulus of rupture,the cold elastic modulus,and the thermal shock resistance of the samples.When the addition of Al-Si alloy is 6%-8%,the comprehensive performance of the sample is the optimum.展开更多
文摘Unburned magnesium aluminate spinel refractories were prepared using sintered magnesium aluminate spinel as the main raw material,phenolic resin as the binder,aluminum powder(2%,4%,and 6%by mass)and silicon powder(when Al powder addition is 4%,Si powder addition varies:1%and 2%,by mass)as additives.The effects of the Al powder and Si powder additions on the properties and microstructure of the refractories heat treated at different temperatures(1000,1400,and 1600℃for 3 h)were studied.The results show that the Al powder addition can greatly enhance the cold modulus of rupture of the samples fired at 1000 or 1400℃,and meanwhile AlN reinforcement phase forms in the matrix,which greatly improves the hot modulus of rupture of the samples at 1400℃;however,the heat treatment at 1600℃has little influence on the strength;the addition of Al powder and Si powder results in the formation of low melting point phases,greatly reducing the hot modulus of rupture.However,the low melting point phases promote sintering,which enhances the density and the cold modulus of rupture,and decreases the volume change during heating.The samples added with Al and Si all have higher cold modulus of rupture than those added with Al powder only.
文摘Magnesium aluminate spinel -corundum composite was prepared with waste slide plate and magnesia carbon brick. Microstructure and sintering ability of as-prepared magnesium aluminate spinel -corundum composite were investigated with XRD, SEM, and DSC/TG. With the addition of waste slide plate increasing or synthesis tem- perature rising, the bulk density of the specimen increases and the apparent porosity decreases, but the crystallinity of the specimen decreases and the magnesium alaminate spinel phase increases. The obtained composite contains 72% spinel and 26% corundum. Primary phase and secondary phase are bonded by glass phase. The results show that it is feasible to synthesis magnesium aluminate spinel - corundum material with waste slide plate and magnesia carbon brick.
文摘Specimens of magnesium aluminate spinel castable and calcium aluminate cement bonded bauxite based castable were prepared using special bauxite （particle size ≤8 mm ） and sintered magnesia as aggregates, SiO2 micropowder, α-alumina micropowder and calcium aluminate cement as binders, drying, firing at 1 350 ℃ and 1 500 ℃ for 3 h, respectively. The bulk density, cold modulus of rupture, cold crushing strength, permanent change in dimensions on heating, thermal shock resistance and slag resistanee were determined. The results show that compared with calcium aluminate cement bonded bauxite based castable, the magnesium aluminate spinel castable has higher cold crushing strength after drying, better slag resistance but worse thermal shock resistance. Magnesium aluminate spinel based roof of EAF with high molten iron charging ratio has a longer service life.
文摘1 Scope This standard specifies the terms, definitions, classifications, technical requirements, test methods, inspection rules, packing, marking, transportation, storage, and quality certificate of magnesium aluminate spinel. This standard is applicable to the magnesium alu- minate spinel prepared by sintering method or electric mehing method with raw materials of industrial alumina or bauxite, and light burnt magnesia.
文摘Chrame containing refractories are a kind of traditional material for the lining of alkali recovery furnaces, but the formation of hexavalent chrome compounds will give rise to detrimental effect on environment and human＇s health. With the gradual awakening of people＇s comciousness about environment protection, it is urgent to prepare environmental-friendly materials for alkali recovery jurnaces with high quality and long life. In this paper, alumina-rich MgAl2O4 spinel （ AR90 ） was used to replace chromite. The physical properties of dried （110 ℃ for 24 h） or fired （1 300 ℃ for 3 h） AR90 and chromite were studied, respectively. The alkali vapor method was used to determine the alkali resistance of the two materials. The results show that： （1） after drying at 110 ℃ for 24 h, AR90 specimens show higher apparent porosity and slightly lower bulk density than chromite specimens; after firing at 1 300 ℃ for 3 h, AR90 has significantly higher apparent porosity as well as higher bulk density; （2） after the alkali attack, the AR90 specimens sintered at 1 300 ℃ exhibit smaller strength change and much higher compressive strength than the chromite specimens; meanwhile, the permeability degree of alkali salt in chromite specimens is more serious than that in AR90 specimens, which indicates that AR90 possesses better alkali resistance.
基金supported by the National Basic Research Program of China(973 Program,No.2010CB735810)
文摘Light-weight magnesium -aluminate spinel materi- als were prepared by foaming-gel process with polyalumi- nium chloride （PAC） as gel. Effect of solid loading in initial slurry on microstructure, porosity, pore size distri- bution, thermal conductivity and mechanical properties was investigated. The results show that the bulk density of the light-weight magnesium -aluminate spinel mate- rials is in the range of O. 7 1.2 g cm-3 ; pore size distribution curves show single-peak characteristics and the mean pore size is in the range of 30. 83 - 61.37 μm ; with the increase of solid loading, the linear shrinkage of the green body during firing and the permanent change in dimensions on heating at l 600 ℃ for 3 h de- crease, but the bulk density increases, the mechanical properties increase obviously; the maximum compressive strength and bending strength reach 35. 25 MPa and 9. 92 MPa, respectively, while the bulk density is 1. 16 g · cm ; and the thermal conductivity at 1 000 ℃ tea- ches 0. 371 W · m-1 . K-1 while the bulk density is O. 7 -3 g · cm
基金financially supported by the National Natural Science Foundation of China (No. 21577176)the Environment Protection Scientific Research Project of Hunan Province, China (No. [2016]59-3)
文摘The feasibility of aluminum recovery from secondary aluminum dross by extraction with NaOH solution and the subsequent synthesis of MgAl_2O_4 spinel by sintering the extracted slag were studied. The extraction percentage of soluble aluminum from the dross reached 80% at a temperature of 353 K, liquid-to-solid ratio of 12 mL·g^(-1), stirring speed of 300 r·min^(-1), and an extraction time of 15 min; the hydrolysis percentage of AlN reached 40% with an extraction time of 30 min. The activation energies of the soluble aluminum and AlN extracted from the dross were 7.15 and 8.98 kJ·mol^(-1), respectively, indicating that their kinetics were controlled by outer diffusion without a product layer. The extracted slag was sintered in the temperature range 1373–1773 K; MgAl_2O_4 spinel with a compressive strength as high as 69.4 MPa was produced in the sample sintered at 1673 K for 3 h. This value exceeds the threshold(40 MPa) prescribed by the National Standard for the Magnesia and Magnesia-alumina Refractory Bricks of China(GB/T 2275-2007). These results establish the effectiveness of aluminum recovery from secondary aluminum dross and subsequent MgAl_2O_4 spinel synthesis.
文摘With satisfactory high temperature properties,thermal shock resistance and mechanical properties,refractories in the MgO-Al_(2)O_(3) system have become promising alternative to MgO-Cr_(2)O_(3) counterpart used as RH snorkel lining.High purity dead burned magnesia,fused magnesia and sintered spinel were used as raw materials and sulfite pulp waste as the binder,specimens of the refractories in the Mg0-Al_(2)O_(3) system were prepared for the purpose of investigating the influences in terms of the addition of three kinds of spinels,with Al_(2)O_(3) 50%,66% and 78%,by mass,respectively,and the size of MA50 spinel on properties of the specimens.Relatively superior comprehensive properties can be achieved when 16%of MA50 spinel with sizes under 1mm is adopted.
基金National Key Research and Development Program of China(2021YFB3701404)National Natural Science Foundation of China(51932008)for the support of the work
文摘Fused magnesium aluminate spinel carbon materials were prepared using fused magnesium aluminate spinel and flake graphite as the main raw materials and phenolic resin as the binder.The effects of the Al-Si alloy addition(0,2%,4%,6%,8%and 10%,by mass)on the properties of fused magnesium aluminate spinel carbon materials were studied.The results show that fiber materials are generated in the samples with Al-Si alloy addition,which can significantly improve the cold and hot modulus of rupture,the cold elastic modulus,and the thermal shock resistance of the samples.When the addition of Al-Si alloy is 6%-8%,the comprehensive performance of the sample is the optimum.
