Preparation and Reinforcement Adaptability of Jute Fiber Reinforced Magnesium Phosphate Cement Based Composite Materials

To improve the brittleness characteristics of magnesium phosphate cement-based materials(MPC)and to promote its promotion and application in the field of structural reinforcement and repair,this study aimed to increase the toughness of MPC by adding jute fiber,explore the effects of different amounts of jute fiber on the working and mechanical properties of MPC,and prepare jute fiber reinforced magnesium phosphate cement-based materials(JFRMPC)to reinforce damaged beams.The improvement effect of beam performance before and after reinforcement was compared,and the strengthening and toughening mechanisms of jute fiber on MPC were explored through microscopic analysis.The experimental results show that,as the content of jute fiber(JF)increases,the fluidity and setting time of MPC decrease continuously;When the content of jute fiber is 0.8%,the compressive strength,flexural strength,and bonding strength of MPC at 28 days reach their maximum values,which are increased by 18.0%,20.5%,and 22.6%compared to those of M0,respectively.The beam strengthened with JFRMPC can withstand greater deformation,with a deflection of 2.3 times that of the unreinforced beam at failure.The strain of the steel bar is greatly reduced,and the initial crack and failure loads of the reinforced beam are increased by 192.1%and 16.1%,respectively,compared to those of the unreinforced beam.The JF added to the MPC matrix dissipates energy through tensile fracture and debonding pull-out,slowing down stress concentration and inhibiting the free development of cracks in the matrix,enabling JFRMPC to exhibit higher strength and better toughness.The JF does not cause the hydration of MPC to generate new compounds but reduces the amount of hydration products generated.

Effect of Borax on Hydration and Hardening Properties of Magnesium and Pottassium Phosphate Cement Pastes

Magnesium and potassium phosphate cement （MKPC） sample were prepared by mixing dead burnt MgO powder, potassium phosphate and different dosages of retarder borax to investigate the effect of borax on its hydration and hardening characteristics. The pH value, fluidity, hydration temperature and strength development of MKPC paste were investigated, and the mineralogical composition and microstructural morphology of its hydration products were analyzed. The experimental results indicated that, within a certain dosage, borax caused an endothermal effect for MKPC paste, which decreased the early hydration rate of MKPC paste, increased the fluidity of MKPC paste. Thus, strength and micro-morphology of hardened MKPC are affected. It can be concluded that borax in MKPC paste retards the early hydration rate of MKPC paste by forming a film onto surface of MgO, decreasing the temperature and increasing the pH value of the system. As borax dosage varying, different factors may dorminate the effects.

Effects of Calcination Temperature of Boron-Containing Magnesium Oxide Raw Materials on Properties of Magnesium Phosphate Cement as a Biomaterial

A new magnesium phosphate bone cement （MPBC） was prepared as a byproduct of boroncontaining magnesium oxide （B-MgO） after extracting Li2CO3 from salt lakes. We analyzed the elementary composition of the B-MgO raw materials and the effects of calcination temperature on the performance of MPBC. The phase composition and microstructure of the B-MgO raw materials and the hydration products （KMgPO4.6H2O） of MPBC were analyzed by X-ray diffraction and scanning electron microscopy. The results showed that ionic impurities and the levels of toxic elements were sufficiently low in B-MgO raw materials to meet the medical requirements for MgO （Chinese Pharmacopeia, 2O10 Edition） and for hydroxyapatite surgical implants （GB23101.1-2O08）. The temperature of B-MgO calcination had a marked influence on the hydration and hardening of MPBC pastes. Increasing calcination temperature prolonged the time required for the MPBC slurry to set, significantly decreased the hydration temperature, and prolonged the time required to reach the highest hydration temperature. However, the compressive strength of hardened MPBC did not increase with higher calcination temperatures. In the 900-1 000 ~C temperature range, the hardened MPBC had a higher compressive strength. Imaging analysis suggested that the setting time and the highest hydration temperature of MPBC pastes were dependent on the size and crystal morphology of the B-MgO materials. The production and microstructure compactness of KMgPOa＇6H2O, the main hydration product, determined the compressive strength.

Effect of raw materials and proportion on mechanical properties of magnesium phosphate cement

Magnesium phosphate cement (MPC) cementitious material is a phosphate cement-based material with strengthformed by a serious of acid-base neutralization reactions among magnesium oxide, phosphate retarder and water,which has a high early strength and a broad application prospect in the field of pavement rehabilitation. Thisreview collects and organizes the latest progress in the field of research on the influencing factors of mechanicalproperties of magnesium phosphate cementitious materials worldwide in recent years, and discusses the possibilitiesof application in airport engineering.The type of phosphate has a great influence on the reaction products, and the strength of the reaction productsof ammonium salt is higher. Borax is the most commonly used retarder, and the retarding effect is related to theratio of boron to magnesium. However, borax retarders have an adverse effect on the strength of MPC. In terms ofthe influence of mineral admixtures on the properties of MPC, fly ash, silica fume and metakaolin, as commonmineral admixtures, have a positive influence on the mechanical properties of MPC, but the mechanism anddegree of the influence of the three materials on the strength of MPC are slightly different;Aggregates can alsoimprove the volume stability and mechanical properties of MPC by forming skeleton structure and slowing downthe exothermic reaction. In fiber reinforced MPC matrix, steel fiber is the most widely used and the bondingperformance between special-shaped steel fiber and MPC matrix is higher than that of straight fiber;basalt fiberhas also been proved to be used to improve the mechanical properties of MPC system.

Influence of Water Stability on Bond Performance Between Magnesium Phosphate Cement Mortar and Steel Fibre

The fibre pullout test was conducted to investigate the influence of the water stability on the bond behaviour between the Magnesium phosphate cement(MPC)matrix and the steel fibre.The composition of the MPC-matrix and the immersion age of the specimens are experimentally investigated.The average bond strength and the pullout energy are investigated by analysing the experimental results.In addition,the microscopic characteristics of the interface transition zone are investigated using scanning electron microscopy(SEM).The experimental results showed that the bond performance between the MPC-matrix and the steel fibre decreased significantly with the increase of the duration of immersion in water.The average bond strength between the steel fibre and the MPC-matrix reduced by more than 50%when the specimens were immersed in the water for 28 days.The effect of the water on the interface between the steel fibre and the MPC-matrix was found to be more significant compared to the composition of the MPC-matrix.In addition,the MgO-KH2PO4 mole ratio of the MPC significantly influenced the water stability of the interface zone between the steel fibre and MPC-matrix.

Study of interfacial transition zones between magnesium phosphate cement and Portland cement concrete pavement

The Portland cement concrete pavement(PCCP)often suffers from different environmental distresses and vehicle load failure,resulting in slab corner fractures,potholes,and other diseases.Rapid repair has become one of the effective ways to open traffic rapidly.In this study,a novel type of rapid repair material,basalt fiber reinforced polymer modified magnesium phosphate cement(BFPMPC),is used to rapidly repair PCCP.Notably,the mechanical properties and characteristics of the repair interfaces which are named interfacial transition zones(ITZs)formed by BFPMPC and cement concrete are focused on as a decisive factor for the performance of the rapid repair.The changing trend of the elastic moduli was studied by nanoindentation experiments in the ITZs with the deconvolution analysis that the elastic moduli of certain kinds of substances can be determined.The experimental results show that the elastic modulus of ITZ-1 with a width of about20μm can be regarded as 0.098 times of the aggregate,and 0.51 times of the ordinary Portland cement(OPC)mortar.The BFPMPC-OPC mortar ITZ has roughly the same mechanical properties as the ITZ between aggregate and BFPMPC.A multi-scale representative two-dimensional model was established by random aggregate and a two-dimensional extended finite element method(XFEM)to study the mechanical properties of the repair interface.The simulation results show that the ITZ formed by the interface of BFPMPC and OPC mortar and basalt aggregate is the most vulnerable to failure,which is consistent with the nano-indentation experimental results.

Effect of coral sand on the mechanical properties and hydration mechanism of magnesium potassium phosphate cement mortar

Damaged structures on coral islands have been spalling and cracking due to the dual corrosion of tides and waves.To ensure easy access to aggregate materials,magnesium potassium phosphate cement(MKPC)and coral sand(CS)are mixed to repair damaged structures on coral islands.However,CS is significantly different from land-sourced sand in mineral composition,particle morphology,and strength.This has a substantial impact on the hydration characteristics and macroscopic properties of MKPC mortar.Therefore,in this study we investigated the compressive strength,interfacial mechanical properties,and corrosion resistance of MKPC CS mortar.Changes in the morphology,microstructure,and relative contents of hydration products were revealed by scanning electron microscope-energy dispersive spectrometer(SEM-EDS)and X-ray diffraction(XRD).The results indicated that the compressive strength increased linearly with the interfacial micro-hardness,and then stabilized after long-term immersion in pure water and Na2SO4 solution,showing excellent corrosion resistance.Compared with MKPC river sand(RS)mortar,the hydration products of CS mortar were an intermediate product 6KPO2·8H2O with a relative content of 3.9%at 1 h and 4.1%at 12 h.The hydration product MgKPO_(4)·6H_(2)O increased rapidly after 7-d curing,with an increased growth rate of 1100%.Our results showed that CS promoted the nucleation and formation of hydration products of MKPC,resulting in better crystallinity,tighter overlapping,and a denser interfacial transition zone.The results of this study provide technical support for applying MKPC mortar as a rapid repair material for damaged structures on coral islands.

MK增强BF-MPC力学性能

针对磷酸镁水泥(MPC)韧性低的问题,采用试验研究的方法制备不同掺量玄武岩纤维(BF)和偏高岭土(MK)的磷酸镁水泥砂浆试件测试其各龄期的强度,并通过扫描电镜(SEM)与X射线衍射(XRD)对试件进行微观分析。结果表明:随着偏高岭土掺量的增大,MPC砂浆的抗折强度与抗压强度相应提升;玄武岩纤维的掺入可明显提高MPC砂浆的抗折强度,对抗压强度的影响不显著。微观分析表明,偏高岭土和粉煤灰(FA)在MPC砂浆中参与反应生成二次水化产物,其有助于改善玄武岩纤维与基体间的粘接性能,提高MPC砂浆的力学性能。

MPC作为无砟轨道底座板修复材料的力学性能试验评价

针对高铁无砟轨道底座板混凝土的不同损伤程度,采用磷酸镁水泥(MPC)作为修补材料,研究了修补厚度(20mm、35mm、50mm)对叠合构件力学性的影响。试验结果表明:修补厚度为20mm时,2h的极限承载力达到整浇构件承载力的87.57%;随着修补厚度的增加,叠合构件的极限承载力逐步降低,修补厚度为50mm时,其极限承载力较比修补厚度为20mm的极限承载力下降了16.64%。同时通过有限元模拟分析,其模拟结果与试验结果基本吻合。

The Improvement Effects of NaH_(2)PO_(4) and KH_(2)PO_(4) on the Properties of Magnesium Oxysulfate Cement

Sodium dihydrogen phosphate (NaH_(2)PO_(4)) and potassium dihydrogen phosphate (KH_(2)PO_(4)) were selected as additives for magnesium oxysulfate (MOS) cement.The phase composition and the microstructure of MOS cement were characterized using X-ray diffraction (XRD),thermogravimetric analysis (TG-DSC),Flourier transform infrared spectroscopy (FT-IR),mercury intrusion porosimetry (MIP) and scanning electron microscopy (SEM).It is found that both NaH_(2)PO_(4) and KH_(2)PO_(4) lead to an increase in the compressive strength and an improvement in the volume stability of MOS cement.The XRD,MIP and SEM results show that the addition of NaH_(2)PO_(4) or KH_(2)PO_(4) does not change the phase composition of MOS cement but promotes the formation of strength phase of 5Mg(OH)_(2)·MgSO_(4)·7H_(2)O (5·1·7 phase).This phase brings a considerable improvement in the microstructure of MOS cement,which has a positive effect on the properties of MOS cement.

Carboxymethyl chitosan-alginate enhances bone repair effects of magnesium phosphate bone cement by activating the FAK-Wnt pathway

There is a continuing need for artificial bone substitutes for bone repair and reconstruction,Magnesium phosphate bone cement(MPC)has exceptional degradable properties and exhibits promising biocompatibility.However,its mechanical strength needs improved and its low osteo-inductive potential limits its therapeutic application in bone regeneration.We functionally modified MPC by using a polymeric carboxymethyl chitosan-sodium alginate(CMCS/SA)gel network.This had the advantages of:improved compressive strength,ease of handling,and an optimized interface for bioactive bone in-growth.The new composites with 2%CMCS/SA showed the most favorable physicochemical properties,including mechanical strength,wash-out resistance,setting time,injectable time and heat release.Biologically,the composite promoted the attachment and proliferation of osteoblast cells.It was also found to induce osteogenic differentiation in vitro,as verified by expression of osteogenic markers.In terms of molecular mechanisms,data showed that new bone cement activated the Wnt pathway through inhibition of the phosphorylation ofβ-catenin,which is dependent on focal adhesion kinase.Through micro-computed tomography and histological analysis,we found that the MPC-CMCS/SA scaffolds,compared with MPC alone,showed increased bone regeneration in a rat calvarial defect model.Overall,our study suggested that the novel composite had potential to help repair critical bone defects in clinical practice.

高海拔地区低温成型磷酸镁水泥砂浆力学与抗冻性能

磷酸镁水泥(MPC)砂浆因其低温下卓越的强度发展潜力和免于蓄热保湿养护的特性,特别适用于高寒地区破损混凝土结构的修补工作。研究采用现场试验的办法,以成型温度、镁磷质量比、养护制度为变量,跟踪不同龄期下不同条件的磷酸镁水泥砂浆的抗折与抗压强度,厘清了高海拔地区低温成型磷酸镁水泥砂浆力学性能的发展规律。研究又以成型海拔、成型温度、镁磷质量比为变量,以气泡结构和水饱和度为中间指标,以单面盐冻中质量剥蚀和快速冻融循环中相对质量及相对动弹性模量的变化为直接指标,剖析了高海拔地区低温成型磷酸镁水泥砂浆抗冻性能的影响因素。研究结果表明,自然养护相较恒定低温养护对早期强度发展有利,但对后期强度发展有不良影响。低温环境下成型有利于自然养护的磷酸镁水泥砂浆的后期强度。成型海拔、成型温度和镁磷质量比与砂浆的含气量呈负相关,与砂浆的气泡间距系数和水饱和度呈正相关。试验条件下,这三个变量的值越小,砂浆的抗冻性越好。-10℃成型,镁磷质量比为4对砂浆强度最有利;而-10℃成型,镁磷质量比为3对砂浆抗冻性最有利。这些研究成果为高寒地区磷酸镁水泥砂浆的工程应用提供了技术建议与理论支持。

超高韧性磷酸镁水泥基复合材料压缩力学性能研究

磷酸镁水泥(Magnesium phosphate cement,MPC)是一种具有凝结时间短、早期强度高、粘结性能好等诸多优点的新型无机胶凝材料,但材料本身具有脆性性质,应变能力低。工程水泥基复合材料(Engineered cementitious composites,ECC)是通过在水泥基复合材料中添加高性能纤维制备而成。通过纤维增韧技术,可以制备出同时具备MPC和ECC优良特性的超高韧性磷酸镁水泥基复合材料(Ultra-high toughness magnesium phosphate cement-based composites,UHTMC)。本工作通过拉伸试验证实了UHTMC具有优异的拉伸力学性能、应变硬化和多缝开裂特征。通过试件的轴心抗压强度、极限压应变、受压弹性模量和泊松比分析了粉煤灰(Fly ash,FA)替代量(0%、15%、30%和45%)和养护龄期(14 d和28 d)对UHTMC压缩力学性能的影响规律。结果表明,UHTMC试件表现出良好的压缩韧性,随着粉煤灰替代量的增加和养护龄期的延长,试件的轴心抗压强度和受压弹性模量升高,但极限压应变降低,泊松比变化较小。通过对UHTMC的轴心受压应力-应变全曲线进行分析,提出和建立了轴心受压本构关系模型。最后,从微观层面上分析了粉煤灰替代量和养护龄期影响UHTMC宏观压缩力学性能的机理。

磷镁物质的量比对天然水镁石制备的磷酸镁水泥性能的影响

本工作采用无需煅烧的天然水镁石作为镁质原料制备磷酸镁水泥(MPC),主要研究了磷镁物质的量比(P/M)对MPC工作性能、力学性能、物相组成及微观形貌的影响规律。结果表明:随P/M减小,MPC浆体流动度逐渐减小,凝结时间逐渐延长,抗压强度先提高后降低。P/M为1/4时,MPC综合性能较优,此时流动度为110 mm,凝结时间为7 min,1 d和28 d抗压强度分别为20.0 MPa和43.7 MPa。微观试验结果表明,MPC水化产物为MgKPO_(4)·6H_(2)O、Ca_(10)(OH)_(2)(PO_(4))_(2)。MPC水化28 d后,水镁石未完全反应。随着P/M减小,硬化体结构密实度增加,总孔隙率减小。

玄武岩微筋对磷酸镁修补砂浆弯曲性能的增强增韧效应研究

为了探究玄武岩微筋(Basalt minibar)对磷酸镁修补砂浆(MPCRM)的增强增韧改性效果,通过四点弯曲试验分析纤维类型、纤维掺量、基体水胶比及养护条件对MPCRM弯拉强度和弯曲韧性的影响规律。试验结果表明:玄武岩微筋对MPCRM的弯曲增强增韧性能优越,且其增韧效果优于玄武岩单丝纤维;当玄武岩微筋掺量不低于1.0%(体积分数)时,MPCRM弯拉强度和弯曲韧性均随着玄武岩微筋掺量增加而提高;随着水胶比提高,玄武岩微筋增强MPCRM的弯曲韧性降低,弯拉强度先增加后减小,水胶比为0.18和体积掺量为1.5%的玄武岩微筋增强MPCRM的弯拉强度最大;掺入玄武岩微筋能够部分弥补低温养护MPCRM的受冻损伤。

粉煤灰对轻烧氧化镁制备磷酸镁水泥性能影响的研究

文中分析了粉煤灰(FA)对轻烧氧化镁制备磷酸镁水泥(MPC)性能的影响。随着FA替代率的增加,MPC的凝结时间逐渐降低,流动度逐渐提高,抗压强度先升高后降低。当FA替代率为10%时,MPC的各项性能较佳,凝结时间为42.0 min,流动度为200 mm,28 d抗压强度为82.6 MPa。

磷酸镁水泥在体育场地铺装层中的应用及粘接性能研究

简述了室外体育场地铺装所用材料的性能要求和磷酸镁水泥特性,分析了磷酸镁水泥应用到室外体育场地铺装的施工工艺流程。并进行了普通硅酸盐水泥基层与磷酸镁水泥铺装层的粘接性能试验,探究了界面的抗拉粘接性能和抗剪粘接性能。结果表明,自然养护条件下对硅酸盐水泥基体进行凿毛处理有助于提升界面抗拉粘接强度;随着凿毛深度的增加和养护龄期的延长,界面抗剪粘接强度值不断提升。在室外体育场地薄层铺装中,最佳的凿毛深度为3mm,不破坏原有基层强度的同时可最大化提升场地的铺装效果。

严寒环境下磷酸镁水泥砂浆与混凝土的粘结强度及影响因素研究

在严寒环境下实施混凝土路面的快速修复,要求修复材料具有早期强度高且与混凝土粘结强度好的特点。磷酸镁水泥(MPC)早期强度高,采用MPC制备快速修复材料时有利于在无养护条件下实现冬季混凝土路面的快速修复。本文研究了在严寒环境下,镁磷质量比(M/P)、硼镁质量比(B/M)和水胶比(W/C)对MPC砂浆与普通混凝土的粘结强度的影响,分析了MPC砂浆与混凝土的界面粘结强度发展规律与粘结机制。结果表明,在严寒环境下,当M/P为4~5、B/M为0.02~0.03、W/C为0.12~0.14时更有利于提高MPC砂浆与普通混凝土的粘结强度,3 h粘结强度可达2.5 MPa,能满足严寒环境下混凝土路面的快速修复要求。

粉煤灰掺量对轻烧氧化镁基制备3d打印用磷酸镁水泥性能的影响

以实现轻烧氧化镁为原料制备低碳磷酸镁水泥材料的3d打印为目标,采用自主研发的混搅挤功能一化建筑3d打印设备,探究了不同粉煤灰掺量对以轻烧氧化镁为基制备磷酸镁水泥材料性能与打印性能的影响规律,并结合XRD与SEM微观试验进一步分析粉煤灰对其水化产物及晶体样貌的影响。结果表明:与重烧氧化镁相比,由轻烧氧化镁制备磷酸镁水泥的凝结时间大幅缩短;粉煤灰的加入对材料凝结时间影响较小,均在2~3 min左右,但对抗压强度与界面粘结强度有负面影响,当粉煤灰掺量为磷酸镁水泥质量的30%时,抗压强度及界面粘结强度分别下降约34.24%、48.94%;粉煤灰掺量在20%以内时,可有效改善轻烧氧化镁基磷酸镁水泥材料的干缩率,提高体积稳定性;粉煤灰中的活性物质参与水化反应,生成的水化产物与磷酸镁水泥展现出良好的化学相容性,使结构内部更为密实;当粉煤灰掺量为20%~25%时,制备的3d打印用轻烧氧化镁基磷酸镁水泥具有良好的工作性能、体积稳定性能、挤出性能以及建造性能,且满足3d打印对水泥基材料的力学要求。

偏高岭土改性轻烧氧化镁基磷酸镁水泥的3D打印性能

本文采用自主研发的混搅挤功能一体化建筑3D打印设备,实现了轻烧氧化镁基磷酸镁水泥材料的3D打印,探究了不同掺量偏高岭土(MK)对3D打印轻烧氧化镁基磷酸镁水泥性能的影响规律,并结合XRD与SEM试验进一步分析MK掺量对3D打印轻烧氧化镁基磷酸镁水泥水化产物及晶体形貌的影响。结果表明:3D打印轻烧氧化镁基磷酸镁水泥的凝结时间与力学性能均随着MK掺量的增加呈先上升后下降的趋势;当MK掺量为胶凝材料质量的4%~6%时,MK的加入有效改善了轻烧氧化镁基磷酸镁水泥浆体的打印性能,此时的轻烧氧化镁基磷酸镁水泥具有良好的挤出性能、建造性能与力学性能,能够满足3D打印应用要求;MK的加入不会改变轻烧氧化镁基磷酸镁水泥水化产物晶体的组成,但会产生大量无定形的非晶体水化产物,进一步填充水化产物与颗粒间的空隙,改善结构密实程度。