Influence of Magnetic Reluctances of Magnetic Elements on Servo Valve Torque Motors

The current research of electro-hydraulic servo valves mainly focuses on the vibration, pressure oscillating and source of noise. Unfortunately, literatures relating to the study of the influence of the magnetic reluctances of the magnetic elements are rarely available. This paper aims to analyze the influence of the magnetic reluctances of the magnetic elements on torque motor. Considering these magnetic reluctances ignored in previous literatures, a new mathematical model of servo valve torque motor is developed and proposed based on the fundamental laws of electromagnetism. By using this new mathematical model and the previous models, electromagnetic torque constant and magnetic spring stiffness are evaluated for a given set of torque motor parameters. A computer simulation by using AMESim software is also performed for the same set of torque motor parameters to verify the proposed model. The theoretical results of electromagnetic torque constant and magnetic spring stiffness evaluated by the proposed model render closer agreement with the simulation results than those evaluated by the previous models. In addition, an experimental measurement of the magnetic flux densities in the air-gaps is carried out by using SFL218 servo valve torque motor. Compared with the theoretical results of the magnetic flux densities in the air-gaps evaluated by the previous models, the theoretical results evaluated by the proposed model also show better agreement with the experimental data. The proposed model shows the influence of the magnetic reluctances of the magnetic elements on the servo valve torque motor, and offers modified and analytical expressions to electromagnetic torque constant and magnetic spring stiffness. These modified and analytical expressions could provide guidance more accurately for a linear control design approach and sensitivity analysis on electro-hydraulic servo valves than the previous expressions.

Pole-wrapped Negative Equivalent Magnetic Reluctance Structure-based Transformer for Line-frequency Isolation-dependent Applications

Isolation-dependent applications require a transformer with high efficiency,low magnetizing current,and anti-DC bias capability.The kilohertz planar negative magnetic reluctance structure is used to achieve this target with its magnetic-frequency variation property,which reduces the magnetic reluctance of the fundamental component.However,this design cannot be applied to low-frequency transformers owing to the high loss caused by its limited self-inductance and quality factor.To solve this problem,a pole-wrapped negative equivalent magnetic reluctance(PNEMR)structure is presented.The proposed design employed a copper-based PNEMR structure wrapped around the magnetic poles to enhance the fundamental flux and suppress the DC component of flux.Accordingly,the magnetizing current is reduced,and the isolation transformer is less susceptible to the DC bias.The proposed design can simultaneously improve the anti-DC magnetic bias capability,efficiency,and power factor of the transformers.To verify the effectiveness of the proposed design,a 10 kW C-core PNEMR structure-based transformer for isolation-dependent applications was constructed and compared to the generalized structures and transformers with planar negative magnetic reluctance structures.Results indicate that the PNEMR-based transformer can enhance the efficiency and power factor from 96.1%and 0.87 to 96.6%and 0.93,respectively,under full load conditions.

Permanent Magnet Assisted Synchronous Reluctance Motor with Asymmetric Rotor for High Torque Performance

Permanent magnet assisted synchronous reluctance motor(PMA-SynRM)is a kind of high torque density energy conversion device widely used in modern industry.In this paper,based on the basic topology of PMA-SynRM,a novel PMA-SynRM of asymmetric rotor with position-biased magnet is proposed.The asymmetric rotor design with position-biased magnet realizes the concentration of magnetic field lines in the motor air gap to obtain higher electromagnetic torque,and makes both of magnetic and reluctance torque obtain the peak value at the same current phase angle.The asymmetric rotor configuration is theoretically illustrated by space vector diagram,and the feasibility of high torque performance of the motor is verified.Through the finite element simulation,the effect of the side barrier on output torque and the Mises stress under the rotor asymmetrical design are analyzed.Then the motor characteristics including airgap flux density,back EMF,magnetic torque,reluctance torque,torque ripple,losses,and efficiency are calculated for both the basic and proposed PMA-SynRMs.The results show that the proposed PMA-SynRM has higher torque and efficiency than the basic topology.Moreover,the torque ripple of the proposed PMA-SynRM is reduced by the method with harmonic current injection,and the torque characteristics in the whole current cycle are analyzed.Finally,the endurance to avoid PM demagnetization is confirmed based on the PM remanence calculation.

Adaptive Gain Tuning Rule for Nonlinear Sliding-mode Speed Control of Encoderless Three-phase Permanent Magnet Assisted Synchronous Motor

In this paper, an adaptive gain tuning rule is designed for the nonlinear sliding mode speed control(NSMSC) in order to enhance the dynamic performance and the robustness of the permanent magnet assisted synchronous reluctance motor(PMa-Syn RM) with considering the parameter uncertainties. A nonlinear sliding surface whose parameters are altering with time is designed at first. The proposed NSMSC can minimize the settling time without any overshoot via utilizing a low damping ratio at starting along with a high damping ratio as the output approaches the target set-point. In addition, it eliminates the problem of the singularity with the upper bound of an uncertain term that is hard to be measured practically as well as ensures a rapid convergence in finite time, through employing a simple adaptation law. Moreover, for enhancing the system efficiency throughout the constant torque region, the control system utilizes the maximum torque per ampere technique. The nonlinear sliding surface stability is assured via employing Lyapunov stability theory. Furthermore, a simple sliding mode estimator is employed for estimating the system uncertainties. The stability analysis and the experimental results indicate the effectiveness along with feasibility of the proposed speed estimation and the NSMSC approach for a 1.1-k W PMa-Syn RM under different speed references, electrical and mechanical parameters disparities, and load disturbance conditions.

Encoderless Five-phase PMa-SynRM Drive System Based on Robust Torque-speed Estimator with Super-twisting Sliding Mode Control

In this paper,a robust torque speed estimator(RTSE)for linear parameter changing(LPC)system is proposed and designed for an encoderless five-phase permanent magnet assisted synchronous reluctance motor(5-phase PMa-SynRM).This estimator is utilized for estimating the rotor speed and the load torque as well as can solve the speed sensor fault problem,as the feedback speed information is obtained directly from the virtual sensor.In addition,this technique is able to enhance the 5-phase PMa-SynRM performance by estimating the load torque for the real time compensation.The stability analysis of the proposed estimator is performed via Schur complement along with Lyapunov analysis.Furthermore,for improving the 5-phase PMa-SynRM performance,five super-twisting sliding mode controllers(ST-SMCs)are employed with providing a robust response without the impacts of high chattering problem.A super-twisting sliding mode speed controller(ST-SMSC)is employed for controlling the PMa-SynRM rotor speed,and four super-twisting sliding mode current controllers(ST-SMCCs)are employed for controlling the 5-phase PMa-SynRM currents.The stability analysis and the experimental results indicate the effectiveness along with feasibility of the proposed RTSE and the ST-SMSC with ST-SMCCs approach for a 750-W 5-phase PMa-SynRM under load disturbance,parameters variations,single open-phase fault,and adjacent two-phase open circuit fault conditions.

Design and analysis of a novel hybrid cooling method of high-speed high-power permanent magnet assisted synchronous reluctance starter/generator in aviation applications

To improve the heat dissipation performance,this paper proposes a novel hybrid cooling method for high-speed high-power Permanent Magnet assisted Synchronous Reluctance Starter/Generator(PMa Syn R S/G)in aerospace applications.The hybrid cooling structure with oil circulation in the housing,oil spray at winding ends and rotor end surface is firstly proposed for the PMa Syn R S/G.Then the accurate loss calculation of the PMa Syn R S/G is proposed,which includes air gap friction loss under oil spray cooling,copper loss,stator and rotor core loss,permanent magnet eddy current loss and bearing loss.The parameter sensitivity analysis of the hybrid cooling structure is proposed,while the equivalent thermal network model of the PMa Syn R S/G is established considering the uneven spraying at the winding ends.Finally,the effectiveness of the proposed hybrid cooling method is demonstrated on a 40 k W/24000 r/min PMa Syn R S/G experimental platform.

High Performance Position Control System Based on SR-PM Motor

A position control system was developed using a synchronous reluctance permanent magnetic （SR-PM） motor with the field oriented control （FOC）. To get satisfactory control performance, a fuzzy adaptive proportion integration （PI） controller was used rather than a conventional PI controller for the position control. The controller tunes the PI parameters online with fuzzy logic, based on the error and the change of the error between the feedback and reference position. The superiority of the fuzzy PI controller compared to conventional controller is illustrated by simulations and experiments which confirm that the fuzzy PI con- troller effectively restrains overshoot of the position response, As a result, the servo system gives satisfactory steady state and dynamic performance.