Analysis of rotor eddy current loss and thermal deformation of magnetic liquid double suspension bearing

Magnetic-liquid double suspension bearing(MLDSB)is a new type of suspension bearing based on electromagnetic suspension and supplemented by hydrostatic supporting.Without affecting the electromagnetic suspension force,the hydrostatic supporting effect is increased,and the real-time coupling of magnetic and liquid supporting can be realized.However,due to the high rotation speed,the rotor part produces eddy current loss,resulting in a large temperature rise and large ther-mal deformation,which makes the oil film thickness deviate from the initial design.The support and bearing characteristics are seriously affected.Therefore,this paper intends to explore the internal effects of eddy current loss of the rotor on the temperature rise and thermal deformation of MLDSB.Firstly,the 2D magnetic flow coupling mathematical model of MLDSB is established,and the eddy current loss distribution characteristics of the rotor are numerically simulated by Maxwell software.Secondly,the internal influence of mapping relationship of structural operating parameters such as input current,coil turns and rotor speed on rotor eddy current loss is revealed,and the changing trend of rotor eddy current loss under different design parameters is explored.Thirdly,the eddy cur-rent loss is loaded into the heat transfer finite element calculation model as a heat source,and the temperature rise of the rotor and its thermal deformation are simulated and analyzed,and the influ-ence of eddy current loss on rotor temperature rise and thermal deformation is revealed.Finally,the pressure-flow curve and the distribution law of the internal flow field are tested by the particle image velocimetry(PIV)system.The results show that eddy current loss increases linearly with the in-crease of coil current,coil turns and rotor speed.The effect of rotational speed on eddy current loss is much higher than that of coil current and coil turns.The maximum temperature rise,minimum temperature rise and maximum thermal deformation of the rotor increase with the increase of eddy current loss.The test results of flow-pressure and internal trace curves are basically consistent with the theoretical simulation,which effectively verifies the correctness of the theoretical simulation.The research results can provide theoretical basis for the design and safe and stable operation of magnetic fluid double suspension bearings.

Supramolecular polymer-based gel fracturing fluid with a double network applied in ultra-deep hydraulic fracturing

A gel based on polyacrylamide,exhibiting delayed crosslinking characteristics,emerges as the preferred solution for mitigating degradation under conditions of high temperature and extended shear in ultralong wellbores.High viscosity/viscoelasticity of the fracturing fluid was required to maintain excellent proppant suspension properties before gelling.Taking into account both the cost and the potential damage to reservoirs,polymers with lower concentrations and molecular weights are generally preferred.In this work,the supramolecular action was integrated into the polymer,resulting in significant increases in the viscosity and viscoelasticity of the synthesized supramolecular polymer system.The double network gel,which is formed by the combination of the supramolecular polymer system and a small quantity of Zr-crosslinker,effectively resists temperature while minimizing permeability damage to the reservoir.The results indicate that the supramolecular polymer system with a molecular weight of(268—380)×10^(4)g/mol can achieve the same viscosity and viscoelasticity at 0.4 wt%due to the supramolecular interaction between polymers,compared to the 0.6 wt%traditional polymer(hydrolyzed polyacrylamide,molecular weight of 1078×10^(4)g/mol).The supramolecular polymer system possessed excellent proppant suspension properties with a 0.55 cm/min sedimentation rate at 0.4 wt%,whereas the0.6 wt%traditional polymer had a rate of 0.57 cm/min.In comparison to the traditional gel with a Zrcrosslinker concentration of 0.6 wt%and an elastic modulus of 7.77 Pa,the double network gel with a higher elastic modulus(9.00 Pa)could be formed only at 0.1 wt%Zr-crosslinker,which greatly reduced the amount of residue of the fluid after gel-breaking.The viscosity of the double network gel was66 m Pa s after 2 h shearing,whereas the traditional gel only reached 27 m Pa s.

Research on static bearing characteristics of magnetic-liquid double suspension bearing

Due to low viscosity of seawater,it is difficult to form a seawater-lubricated film.It is easy to cause the overload and burning phenomenon of seawater-lubrication sliding bearing,and then the operation stability and service life can be shortened seriously.Therefore,the paper introduces an electromagnetic suspension theory into the seawater lubricated sliding bearing.Then a novel magnetic-liquid double suspension bearing can be formed,which can enhance bearing capacity and stiffness greatly.Firstly,the structural characteristics,support-adjustment mechanism of magnetic-liquid double suspension bearing is analyzed.Secondly,based on force balance equation,electromagnetic equation and flow equation,the transfer functions of single DOF bearing system of magnetic-liquid double suspension bearing under constant-flow supply model are deduced.Then bearing capacity,static stiffness and total power loss are selected as static performance indexes.The influence rule of operaton and structural parameters on the static performance of single DOF bearing system will be analyzed.The results show that bearing capacity decreases with the increase of liquid film thickness and width of edge seals,bias current and coil turns decrease.Static stiffness decreases with the increase of liquid film thickness,edge seals width,bias current and coil turns.Total power loss decreases with the increase of liquid film thickness,edge seals width,bias current and coil turns decrease.And static performance indexes can not be affected by liquid viscosity.The proposed research provides some theoretical and experimental basis for the parameter design of magnetic-liquid double suspension bearing.

Design of Nonlinear Decoupling Controller for Double-electromagnet Suspension System

Aiming at the coupling characteristic between the two groups of electromagnets embedded in the module of the maglev train, a nonlinear decoupling controller is designed. The module is modeled as a double-electromagnet system, and based on some reasonable assumptions its nonlinear mathematical model, a MIMO coupling system, is derived. To realize the linearization and decoupling from the input to the output, the model is linearized exactly by means of feedback linearization, and an equivalent linear decoupling model is obtained. Based on the linear model, a nonlinear suspension controller is designed using state feedback. Simulations and experiments show that the controller can effectually solve the coupling problem in double-electromagnet suspension system.

Resonance analysis of single DOF parameter-varying system of magnetic-liquid double suspension bearing

Magnetic-liquid double suspension bearing(MLDSB)is mainly supported by electromagnetic suspension and supplemented by hydrostatic supporting.Its bearing capacity and stiffness can be greatly improved,and then it is suitable for the occasions of medium speed,heavy load.When the bearing system is excited by periodic force,the flow q and current i regulated by the double-closed-loop control mechanism change periodically.Then the risk of parametric resonance in MLDSB is greatly aggravated by the change of the parameter system,which seriously affects its operation stabil-ity and reliability.Therefore,this paper intends to study the resonance characteristics of the parame-ter system of MLDSB.Firstly,Marshall-Duffing equation of the parametric system is established by taking the flow q and the current i as variables respectively.Then,by using the asymptotic method,the occurrence condition and variation rule of the principal,1/2 Harmonic and 1/3 Harmonic para-metric resonance are solved.The results show that only the 1/2 Harmonic resonance of the flow q parameter varying system occurs accompanied by the resonance condition of high frequency.The principal,1/2 Harmonic and 1/3 Harmonic parametric resonance of the current i occur accompanied by the resonance condition of high frequency.And the 1/2 Harmonic resonance of the current i oc-curs accompanied by the non-single value bifurcation and dynamic bifurcation.The paper can pro-vide theoretical reference for the parameter design and stable operation of MLDSB.

Parametric sensitivity analysis of bearing characteristics of single DOF autonomous system of magnetic-liquid double suspension bearing

The mathematical model of single degree of freedom(DOF)nonlinear autonomous bearing system under constant flow supporting model is deduced.The single DOF nonlinear autonomous bearing system is transformed with the method of linear and nonlinear treatment,the mathematical expression and parameters sensitivity of relative error of stiffness and damping are presented.Finally,the main factors of magnetic-liquid double suspension bearing(MLDSB)are analyzed,and the influence on bearing performance indicators of single DOF nonlinear autonomous bearing system of main factors is revealed.The results show that linear stiffness/damping is the first part of equivalent stiffness/damping,and the second and third parts are high order minor term of Tayor series transform.The film thickness,the magnetic-liquid proportionality coefficient,the mass of rotor are the major influence factor of the bearing performance.The research can provide the theoretical reference for the design and nonlinear analysis of MLDSB.

Optimization of suspension system of off-road vehicle for vehicle performance improvement

Vehicle suspension design includes a number of compromises to provide good leveling of stability and ride comfort. Optimization of off-road vehicle suspension system is one of the most effective methods, which could considerably enhance the vehicle stability and controllability. In this work, a comprehensive optimization of an off-read vehicle suspension system model was carried out using software ADAMS. The geometric parameters of suspension system were optimized using genetic algorithm (GA) in a way that ride comfort, handling and stability of vehicle were improved. The results of optimized suspension system and variations of geometric parameters due to road roughness and different steering angles were presented in ADAMS and the results of optimized and conventional suspension systems during various driving maneuvers were compared. The simulation results indicate that the camber angle variations decrease by the optimized suspension system, resulting in improved handling and ride comfort characteristics.

Rheological Behavior of Nanosilica Suspensions in Poly(Ethylene Oxide) Solutions with Sodium Chloride

Suspensions of silica nanoparticles showed shear-thickening profiles under steady shear conditions up on addition of a small amount of poly(ethylene oxide) (PEO). The suspensions turned into gels upon shaking and their fluidity was recovered several minutes after resting. We studied the rheological properties of these shake gels with small amounts of sodium chloride (NaCl). Gelation occurred at lower shear rates upon addition of small amounts of NaCl. In addition, the time taken by the gelated samples to recover their original viscosity increased with the increasing NaCl content. The weakened repulsive interactions between the silica particles upon NaCl addition lead to particles in closer proximity, and three-dimensional networks of PEO chains are easily formed as the electric double layer of the particles becomes thinner.

电动矿用车前悬架K&C特性研究及性能优化

针对电动矿用车的双叉臂前悬架结构在实际运行中出现的严重轮胎磨损及前车架裂纹等问题,采取逆向思维对悬架关键定位参数进行仿真及关键硬点分析,以此优化双叉臂前悬架的操纵稳定性。首先通过SolidWorks软件根据图样尺寸创建双叉臂前悬架仿真模型,并导入ADAMS中,以此获取精确硬点坐标,调用ADAMS/Car进行前悬架K&C特性仿真分析。仿真结果表明,悬架前束角和轮胎侧向位移的相对异常变化量最明显,且超出了最优设计范围。最后运用ADAMS/Insight求解器对悬架的异常定位参数进行权重比设置及多目标优化。最终结果表明,优化后轮胎侧滑位移的优化率约为37.95%,前束角变化量的优化率约为34.77%。证明轮胎磨损情况得到有效改善,前悬架的整体操纵稳定性及结构稳定性有所提升。

新时期我国矿产资源行业高质量发展路径

矿产资源作为人类社会生存和进步的核心物质基础,是经济社会发展的重要支撑。目前我国战略性矿产资源安全保障工作备受国家重视,在新的国际形势下,开展智慧化、数字化建设是打造绿色、安全、高效、可持续发展的矿山产业必由之路。梳理了新时期我国矿产资源行业发展面临的机遇与挑战,从智慧矿山本质内涵、建设实质、目标与路径4个方面诠释了其建设体系架构,从源头减碳、过程降碳、储碳增汇3个角度阐述了如何打造绿色新体系,构筑产业发展新格局。在此基础上,以智慧矿山、绿色矿山建设需重点突破的主流工艺和关键技术为切入点,指明了我国矿产资源行业高质量发展路径与重点技术攻关方向。

窄间隙双洞隧道锚施工期安全性能分析

目前针对隧道锚固悬索桥的极限承载能力的研究较多,但针对窄间隙双洞隧道锚悬索桥锚固隧道施工过程的稳定性和安全性的研究较少。为了分析隧道锚在窄间隙条件下施工过程的受力特点,采用FLAC3D对隧道施工过程的受力特性进行数值分析。研究表明,小川大桥的窄间隙双洞隧道应在开挖后及时进行支护施工,隧道锚在开挖过程中的变形较小,最大变形为1.6mm。施工过程中隧道基本处于受压状态,在洞底位置有小范围应力集中,但集中区域和塑性区域均很小,满足稳定性和安全性的要求。开挖过程中窄间隙隧道锚的应力变化规律可为悬索桥锚固隧道的设计和施工提供参考。

磁液双悬浮轴承-单盘转子系统动力学行为研究

随着轴承系统高转速、高效率的发展需求,磁液双悬浮轴承转子与静子的装配间隙不断减小,导致碰摩事故经常发生。综合考虑转子偏心比、转速比、磁液双悬浮轴承与静子碰摩等多种耦合故障,建立磁液双悬浮轴承转子系统“间隙-碰摩”动力学方程,数值模拟转子运行规律。研究结果表明:随着偏心比的增加,转子由周期1运行演化出周期2、周期3、拟周期、混沌等多种运行规律;当偏心比ρ∈(0.28~0.4)及转速比w∈(1.2~1.7)时,转子位移波动剧烈,在此区域内转子极易发生分岔甚至混沌,且在碰摩区间内,转速比在1.5、1.67附近时,转子轴承处与转盘处碰撞力分别出现最大值。

基于ADAMS/Insight的轮毂电机驱动的乘用车双横臂悬架的优化

本研究聚焦于电动轮驱动乘用车的双横臂前悬架优化。通过ADAMS/Car建立多体动力学虚拟模型,进行双轮平行跳动仿真评估初始设计。利用ADAMS/Insight优化悬架参数,选取关键点坐标和车轮定位参数,联合ADAMS/Car和ADAMS/Insight进行联合仿真和多目标优化。通过灵敏度分析,获得优化坐标值,显著提升悬架性能。研究显示联合仿真和优化有效优化了悬架系统。

基于Adams与Isight的大型车辆双叉臂前悬架尺寸参数寻优

在Adams/Car创建双叉臂前悬架的虚拟样机模型,并进行仿真实验;将Adams集成到Isight中,进行灵敏度分析,获取对悬架性能参数影响较大的悬架硬点坐标。以此作为设计变量,以悬架的运动学性能作为响应,拟合得到几种不同的近似模型。利用Nsga-II遗传算法进行优化,得到优化的悬架尺寸参数。使得悬架运动性能得到提高。

模块化独立悬架车桥研究进展

为更好地促进先进车桥技术发展,文章阐述了模块化独立悬架车桥的国外发展现状和国内产品研发与技术探索情况;归纳了模块化独立悬架车桥所呈现出的军用背景浓厚、产品系列化、导向机构统一、弹簧非线性等产品特点;指出了可驱动控制化、轮跳大行程化、适配电驱动化的主要技术动向;提出了技术路线的思考,对国内进一步发展模块化独立悬架车桥技术有一定积极意义。

超大型双壁钢套箱围堰整节段吊装施工关键技术

新建G3铜陵长江公铁两用大桥主跨为988 m的斜拉-悬索协作体系桥梁,主桥3#墩采用整体式圆端哑铃型承台、群桩基础。围堰采用竖向分节制作、整节段运输、现场双浮吊整节段吊装施工工艺。通过将双浮吊由常规的并行站位调整为正交站位,解决了浮吊在长江高水位、快流速、窄航道、忙航运下的抛锚定位难题,降低了吊装风险;同时辅以缜密的竖向分节,使首节围堰在自浮稳定后,围堰后续节段以“蒸笼”方式一节节接高,从而将超大型双壁钢套箱围堰在长江洪汛期间以最短的时间、最省的材料和最安全的方式拼装完成。

汽车双叉臂前悬架仿真分析及优化设计研究

针对某车型驾驶性能不佳及轮胎磨损严重等问题,利用ADAMS对样车的双叉臂前悬架进行运动学特性分析,建立双叉臂前悬架组合的虚拟样机模型,并对仿真模型进行双轮同向激振试验。研究样车悬架各关键点的坐标位置对悬架运动学特性的影响,分析行驶时车辆性能不佳及轮胎磨损加剧等问题出现的原因。通过ADAMS/Insight对双叉臂前悬架坐标位置进行优化,提出双叉臂前悬架坐标位置的改进建议,使存在的问题得到有效改善。

双缆三塔悬索桥力学性能参数分析

为研究双缆三塔悬索桥关键设计参数对结构受力性能的影响,对双缆三塔悬索桥关键力学指标进行了近似计算公式的推导,研究了主缆在活载、恒载下的线性和内力,并以主跨跨径为1 500 m、2 000 m和2 500 m的三塔钢箱梁悬索桥为研究对象,分析了不同跨径下的悬索桥静力特性随顶缆恒载分担系数、索塔纵向刚度、主缆矢跨比、边中跨比等结构设计参数改变的变化规律,为双缆三塔悬索桥初步设计时的参数选取提供参考。

内向环境风对双层悬索桥火灾温度分布的影响研究

为了研究双层悬索桥下层发生车辆火灾时高温对上桥面底部关键部位的影响,基于FDS建立典型双层悬索桥火灾数值模型,以上桥面底部温度观测线上的最高温度点为研究对象,分析大型车辆火灾时不同车辆火源功率和常见海面风级内向环境风速对最高温度及偏移距离的影响,并使用量纲分析法建立数学模型。结果表明:当热释放速率在30~200 MW变化,内向环境风速在0.1~6.7 m/s变化时,最高温度与热释放速率成正比,与风速成反比,而最高温度点偏移距离与之相反;无量纲最高温度变化量与无量纲火源功率的0.8次幂呈正比,与无量纲内向风速呈负相关关系;无量纲最高温度点偏移距离与无量纲火源功率呈复杂的对数关系,总体趋势为负相关,与无量纲风速呈非线性递增的对数关系,趋势为正相关。因此,双层悬索桥车辆火灾中火源功率和内向风速对最高温度点的影响是竞争关系,本数学模型可用于桥梁防火设计和火灾现场最高温度点的准确预测。

液压无级调速前悬挂式双圆盘割草机设计与试验

【目的】为解决双圆盘割草机的切割圆盘转速无法实现无级调速等问题,设计了一种液压无级调速前悬挂式双圆盘割草机。【方法】对双圆盘切割器进行理论分析并确定其几何参数和运动参数,对其液压系统进行设计及关键液压元件选型,应用WorkBench软件对液压站机架进行静态结构分析和模态分析并校核其安全性,采用Box-Behnken试验设计原理,选择机具前进速度、切割圆盘转速和刀片数量为试验因素,重割率和漏割损失率为试验指标,建立回归模型并进行参数优化与验证。【结果】静态结构分析和模态分析结果表明,液压站机架在静载荷下的最大变形量为2.84 mm,最大应力为65.01 MPa,机架的强度和刚度满足设计要求,一阶模态下机架的固有频率最低,其值为25.2 Hz,实测液压泵振动频率为24 Hz,低于机架的最低固有频率(9.23~19.6 Hz),机架不会发生共振现象。试验结果表明,机具能够完成苜蓿切割和铺放集条作业任务,最佳作业参数为:机具前进速度5.89 km/h,切割圆盘转速2200 r/min,刀片数量2个。【结论】田间验证试验结果表明,当机具前进速度7.5 km/h、切割圆盘转速2000 r/min、刀片数量3个时,重割率为1.12%,漏割损失率为0.18%,机具性能稳定可靠,各项指标均满足旋转割草机的技术要求。