Kinetic model research on drying characteristics of artificial magnetite green pellet

In this study,the effects of drying temperature,hot airflow speed and diameter of green pellet on drying rate of artificial magnetite pellet were deeply investigated to clarify the drying characteristics of artificial magnetite green pellet.The results show that the drying process of artificial magnetite green pellet has three stages,accelerated drying stage,constant drying stage and decelerated drying stage.And drying temperature and hot airflow speed both have significant reciprocal effects on moisture ratio and drying rate of green pellet during the drying process.However,the diameter of green pellet has little effect on drying process of green pellet.Then the drying fitting models of Correction Henderson and Pabis,Lewis,Correction Page(III),Wang and Singh are used to describe the drying kinetics of artificial magnetite green pellet.The fitting results indicate that the drying process of artificial magnetite pellet can be described by Correction Page(III)model accurately.Finally,the contrast experiments demonstrate that the fitting model can well describe the actual drying process.

High-chromium vanadium-titanium magnetite all-pellet integrated burden optimization and softening-melting behavior based on flux pellets

High-chromium vanadium-titanium magnetite(HVTM)is a crucial polymetallic-associated resource to be developed.The allpellet operation is a blast furnace trend that aims to reduce carbon dioxide emissions in the future.By referencing the production data of vanadium-titanium magnetite blast furnaces,this study explored the softening-melting behavior of high-chromium vanadium-titanium magnetite and obtained the optimal integrated burden based on flux pellets.The results show that the burden with a composition of 70wt%flux pellets and 30wt%acid pellets exhibits the best softening-melting properties.In comparison to that of the single burden,the softening-melting characteristic temperature of this burden composition was higher.The melting interval first increased from 307 to 362℃and then decreased to 282℃.The maximum pressure drop(ΔPmax)decreased from 26.76 to 19.01 kPa.The permeability index(S)dropped from 4643.5 to 2446.8 kPa·℃.The softening-melting properties of the integrated burden were apparently improved.The acid pellets played a role in withstanding load during the softening process.The flux pellets in the integrated burden exhibited a higher slag melting point,which increased the melting temperature during the melting process.The slag homogeneity and the TiC produced by over-reduction led to the gas permeability deterioration of the single burden.The segregation of the flux and acid pellets in the HVTM proportion and basicity mainly led to the better softening-melting properties of the integrated burden.

Oxidation behavior of artificial magnetite pellets

The oxidation behavior of artificial magnetite pellets was investigated through measurements of the oxidation degree and mineralogical analysis. The results show that artificial magnetite pellets are much easier to oxidize than natural magnetite. The oxidation is controlled through two different reaction mechanisms. The oxidation of artificial magnetite is dominated by internal diffusion, with an activation energy of 8.40 kJ/mol, at temperatures less than 800°C, whereas it is controlled by chemical reaction, with a reaction activation energy of 67.79 kJ/mol, at temperatures greater than 800°C. In addition, factors such as the oxygen volume fraction and the pellet diameter strongly influence the oxidation of artificial magnetite: a larger oxygen volume fraction and a smaller pellet diameter result in a much faster oxidation process.

Selective leaching of vanadium from V-Ti magnetite concentrates by pellet calcification roasting-H_(2)SO_(4) leaching process

A novel method of pellet calcification roasting-H_(2)SO_(4) leaching was proposed to efficiently separate and extract vanadium(V)from vanadium-titanium(V-Ti)magnetite concentrates.The leaching rate of V is as high as 88.98%,while the leaching rate of impurity iron is only 1.79%.Moreover,the leached pellets can be used as raw materials for blast furnace ironmaking after secondary roasting.X-ray photoelectron spectroscopy(XPS)and scanning electron microscopy with energy dispersive X-ray spectrometry(SEMEDS)analyses showed that V^(3+)was oxidized to V^(5+)after roasting at 1200℃,and V^(5+)was then leached by H_(2)SO_(4).X-ray diffraction(XRD)analyses and single factor experiment revealed a minimal amount of dissolved Fe_(2)O_(3) during H_(2)SO_(4) leaching.Therefore,a high separation degree of V and iron(Fe)from V-Ti magnetite concentrate was achieved through H_(2)SO_(4) leaching.Compared with the traditional roastingleaching process,this process can achieve a high selectivity of V and Fe,and has excellent prospects for industrial production.

Effect of diboron trioxide on the crushing strength and smelting mechanism of high-chromium vanadium–titanium magnetite pellets

The effect of diboron trioxide(B_2O_3) on the crushing strength and smelting mechanism of high-chromium vanadium–titanium magnetite pellets was investigated in this work. The main characterization methods were X-ray fluorescence, inductively coupled plasma–atomic emission spectroscopy, mercury injection porosimetry, X-ray diffraction, metallographic microscopy, and scanning electron microscopy–energy-dispersive X-ray spectroscopy. The results showed that the crushing strength increased greatly with increasing B_2O_3 content and that the increase in crushing strength was strongly correlated with a decrease in porosity, the formation of liquid phases, and the growth and recrystallization consolidation of hematite crystalline grains. The smelting properties were measured under simulated blast furnace conditions; the results showed that the smelting properties within a certain B_2O_3 content range were improved and optimized except in the softening stage. The valuable element B was easily transformed to the slag, and this phenomenon became increasingly evident with increasing B_2O_3 content. The formation of Ti(C,N) was mostly avoided, and the slag and melted iron were separated well during smelting with the addition of B_2O_3. The size increase of the melted iron was consistent with the gradual optimization of the dripping characteristics with increasing B_2O_3 content.

Oxidation and roasting characteristics of artificial magnetite pellets

Compared with natural magnetite concentrate, artificial magnetite with more lattice defects and higher activity tends to be oxidized. And the artificial magnetite pellet at the temperature of 400℃ has the oxidation degree approaching to natural magnetite concentrate pellet fired at 1000℃. Besides, two kinds of pellets displayed quite different roasting characteristics. When preheated at the same temperature for the same period of time, natural magnetite concentrate pellet and artificial magnetite concentrate pellet need to be roasted at the temperature of 1100℃ and 1250℃, respectively, for 25 min to reach the compressive strength of 3000 N per pellet. When roasted at the same temperature of 1200℃, natural magnetite pellet and artificial magnetite pellet need to be roasted for 15 min and 30 min, respectively, to reach the compressive strength over 3000 N per pellet. It can be seen from the test that artificial magnetite pellet has a faster oxidation, resulting in the high porosity in the produced pellet, and it requires a roasting process at higher temperature for a longer time to reach the desired compressive strength for industrial production.

PREPARATION OF IRON CARBIDE FROM MAGNETITE PELLETS BY CO-H_2 MIXTURES REDUCTION

A method of preparing iron carbide by reducing magnetite pellets with H2-CO mixtures is presented. The results show that an over 90 percent conversion ratio of iron carbide can be reached at 973 K and 1073 K under the suitable atmosphere. The reaction process to prepare iron carbide from magnetite pellets can be divided into two stages: reduction of magnetite pellets and carburization of reduction products. The carbon deposition has a great influence on the formation of iron carbide. In order to get a high conversion ratio of iron carbide, the relative weight loss value (m) should be controlled between 0.5 to 0.8.

Drying and preheating processes of iron ore pellets in a traveling grate

A mathematical model of drying and preheating processes in a traveling grate was presented based on the laws of mass, momen- tum, heat transfer, and drying semiempirical relations. A field test was systematically carried out in a traveling grate. The effects of pellet diameter, moisture, grate velocity, and inlet gas temperature on the pellet bed temperature were studied. The average relative error between actual measurements and simulations is less than 7.97%, indicating the validity of the model.

Isothermal Oxidation Kinetics of Artificial Magnetite Pellets

In order to establish the kinetics of oxidation of artificial magnetite pellets, we comprehensively studied kinetics of the oxidation of artificial magnetite pellets from low temperature to high temperature using chemical analysis. The results show that when the oxidation temperature is below 1 073 K(800 ℃), the reaction is controlled by the step of internal diffusion, and the model function is 23 G(a) =1-3(1-x) ^(2/3)+2(1-x)(α, reaction degree). When the temperature is above 1 073 K(800 ℃), the reaction mechanism was chemical reaction, and the model function is 13 G(a) =1-(1-x)^(1/3). The apparent activation energy for the oxidation of artificial magnetite pellets was also determined, which was 8.90 kJ/mol for the low temperature and 67.79 kJ/mol for the high temperature. Based on the derived kinetic equation for the oxidation of artificial magnetite pellets, the calculated value is consistent with the experimental data. Compared with that of nature magnetite pellets, the apparent activation energy is decreased obviously, which indicates that the artificial magnetite pellets are oxidized more easily than nature magnetite pellets.

Development and Evaluation of an All Weather-Type Solar Drying House to Make for Wood Pellet Material

To suppress the global environment pollutions, we tried to develop a new-type solar drying house by improving a typical agricultural green-house, so that an all weather-type solar drying house was invented ultimately. This house is capable to dry raw wood materials (Ogako) into suitable moisture content (Mc) to make a wood pellet. The all weather-type solar Ogako drying house is covered with a triple transparent film, and an open/close free-type shield sheet is spread along with house’s inner surface with a small space, which is opened when solar radiation is incident on the house in daytime and closed to prevent heat loss from the house while out of sun shining in night. Inside of the all weather-type solar Ogako drying house, there are four belt-conveyors over which four top radiation panels are hanged, and on which four Ogako agitators are touched, a turn-table, two hoppers, four small fans, and besides, a floor heating is molded in concrete floor. Also on the north wall outside the house, two insulated cylinders (chimney) are stood up vertically to exhaust inside moist air passively. Then, to make clearly the operation performance of the house, the drying tests for the proof examination were conducted nineteen times at first test site in Ashoro where is located east-central part of Hokkaido, Japan. As a result of the drying test for the proof examination, it was made clear that the all weather-type solar Ogako drying house is practically useful as a supplementary apparatus to produce the dried Ogako, and consequently to suppress CO2 exhaustion.

Effect of alumina occurrence form on metallurgical properties of hematite and magnetite pellets

The effect of alumina occurrence form on the metallurgical properties of both hematite and magnetite pellets was investigated at the same Al_(2)O level of 2 wt.%,including reduction index(RI),low-temperature reduction disintegration index(RDI),reduction swelling index(RSI),and high-temperature softening-dripping performance.The mineralogy of fired pellets was also studied to reveal the influence of alumina occurrence form on the phase composition and microstructure.From the results,the alumina occurrence form presents tremendous impacts on the metallurgical perfor-mance of both magnetite and hematite pellets.Addition of all alumina occurrence forms contributes to inferior reducibility of pellets,especially in the case of gibbsite for magnetite pellets with a RI of 58.4%and kaolinite for hematite pellets with a RI of 56.8%.However,addition of all alumina occurrence forms improves the RDI of magnetite pellets,while there is no significant difference among various alumina occurrence forms.In contrast,alumina occurrence forms have little influence on the RDI of hematite pellets.The presence of free alumina,gibbsite,and kaolinite tends to improve the RSI of hematite and magnetite pellets,whereas hercynite gives the opposite trend with a RSI of 25.6%.For softening-dripping performance of magnetite pellets,all alumina occurrence forms contribute to narrower softening-melting interval.Meanwhile,alumina,gibbsite,and kaolinite give narrower softening-dripping interval,at 229,217,and 88℃,respectively,whereas addition of hercynite results in the largest melting range at 276℃ due to its high melting point.Regarding hematite pellets,free alumina,gibbsite,and hercynite tend to enlarge melting range,whereas kaolinite contributes to lower dripping temperature of 1148℃ and narrow softening-dripping interval of 88℃ due to the formation of a greater amount of slag phase at high temperatures.

High-Temperature Oxidation Behavior of Vanadium,Titanium-Bearing Magnetite Pellet

By means of isothermal oxidation and chemical analysis, great importance was attached to the parameters that made effects on the oxidation degree of vanadium, titanium-bearing magnetite pellet in high-temperature processing （1 073- 1 323 K）. Based on the experimental data, oxidation kinetics of pellet was analyzed according to shrinking unreacted-core model subsequently. Experiment results display that the oxidation degree of pellet increases with increasing of oxidation time, oxidation temperature and oxygen content, as well as shrinking of pellet diameter. Under the condition of oxidation time 20 min, oxidation temperature 1223 K, oxygen content 15%, and pellet diameter 12 mm, oxidation degree of pellet reaches 92.92%. The analysis of oxidation kinetics indicates that oxidation process of pellet is controlled by chemical reaction with activation energy 68.64 kJ/mol at a relatively lower temperature （1073-1 173 K）. Oxidation process of pellet is mixed-controlled by chemistry reaction and diffusion with activation energy 39.66 kJ/mol in the temperature range of 1 173-1 273 K. When oxidation temperature is higher than 1 273 K, the limited link of oxidation reaction is the diffusion control with the activation energy 20.85 kJ/mol. These results can serve as a reference to the production of vanadium, titanium-hearing magnetite pellet.

Oxidation and Induration Characteristics of Pellets Made from Western Australian Ultrafine Magnetite Concentrates and Its Utilization Strategy

Western Australian magnetite concentrates normally have ultrafine granularity and much higher specific surface areas than Chinese magnetite concentrates owing to the significant pre-grinding and beneficiation for saleable iron grade. Such characteristics will inevitably affect the subsequent pelletization process. However, very few investi- gations have been done before. Thus, the oxidation and induration characteristics of pellet made from a Western Aus- tralian ultrafine magnetite concentrate were revealed by conducting routine preheating-roasting tests in an electric tube furnace and investigating the microstructure of fired pellets under an optical microscope in comparison with that of pellets made from typical Chinese magnetite concentrate. The liquidus regions of CaO-SiO2-Fe2O3 and CaO-SiO2- Al2O3 ternary systems in air at various temperatures were calculated by FactSage software to explain the importance of liquid phase in the consolidation of fired pellets. The results show that pellet made from ultrafine magnetite con- centrate possesses better oxidability and preheating performance than that made from Chinese magnetite concentrate. However, it has inferior roasting performance, usually requiring conditions of roasting at 1280℃ for at least 30 rain to acquire sufficiently high compressive strength, which are attributed to higher temperature sensitivity caused by its smaller particle size and less formation of liquid phase because of low impurities like CaO and Al2O3 in raw materials. Correspondingly, its roasting performanee can be significantly improved by blending with Chinese magnetite concen- trates or increasing the pellet basicity （WCaO/WSiO2）. By comprehensive evaluation, blending with Chinese iron ore concentrates is an appropriate way to utilize Western Australia ultrafine magnetite concentrates.

Kinetics of Oxidation Reaction for Magnetite Pellets

An experiment for the oxidation process of single magnetite pellet and theoretical analysis based on modi lied unreacted core shrinking （MUCS） model were carried out, and the controlling mechanisms of the initial and de veloping reactions were examined, respectively. From the study of the initial reaction, it was found that the chemical reaction of surface is the controlling step of the overall reaction when the temperature is up to about 750 K, while the mass transfer through the gaseous boundary layer dominates the reaction rate when the temperature is above 750 K. As the reaction developing within the pellet, the mass transfer through the produced layer becomes the controlling step. In addition, the effects of reaction conditions （such as oxygen concentration, temperature） on the fractional oxidation of magnetite pellet were determined.

Optimized use of MgO flux in the agglomeration of high-chromium vanadium–titanium magnetite

The optimized use of MgO flux in the agglomeration of high-chromium vanadium-titanium magnetite was investigated system- atically through sinter and pellet experiments. MgO was added in the form of magnesite. When the content of MgO in the sinter was in- creased from 1.95wt% to 2.63wt%, the low-temperature reduction degradation index increased from 80.57% to 82.71%. When the content of MgO in the pellet was increased from 1.14wt% to 2.40wt%, the reduction swelling index decreased from 15.2% to 8.6%; however, the com- pressive strength of the oxidized pellet decreased dramatically and it was 1985 N with an MgO content of 1.14wt%. This compressive strength does not satisfy the requirements for blast-furnace production. When all of the aforementioned results were taken into account, the sinter with a high MgO content （2.63wt%） matching the pellet with a low MgO content （less than 1.14wt%） was the rational burden structure for smelting high-chromium vanadium-titanium magnetite in blast furnaces.

Effect of aluminum oxide on the compressive strength of pellets

Analytical-reagent-grade Al2O3 was added to magnetite ore during the process of pelletizing, and the methods of mercury intru-sion, scanning electron microscopy, and image processing were used to investigate the effect of Al2O3 on the compressive strength of the pellets. The results showed that, as the Al2O3 content increased, the compressive strength of the pellets increased slightly and then decreased gradually. When a small amount of Al2O3 was added to the pellets, the Al2O3 combined with fayalite （2FeO＆#183;SiO2） and the aluminosilicate （2FeO＆#183;2Al2O3＆#183;5SiO2） was generated, which releases some iron oxide and reduces the inhibition of fayalite to the solid phase of consolidation. When Al2O3 increased sequentially, high melting point of Al2O3 particles hinder the oxidation of Fe3O4 and the recrystallization of Fe2O3, making the internal porosity of the pellets increase, which leads to the decrease in compressive strength of the pellets.

Mechanism of Strength Improvement of Magnetite Pellet by Adding Boron-bearing Iron Concentrate

The mechanism of improving compressive strength of magnetite pellet by adding boron-bearing iron concentrate was studied. Boron-bearing iron concentrate and magnetite were mixed, pelletized and roasted under differ ent roasting conditions. Then, compressive strength of pellets was tested, and polished sections of the roasted pellets were analyzed from the perspective of mineralogy. Finally, the effects of different proportions, roasting temperatures and roasting time of boron-bearing iron concentrate on the compressive strength of magnetite pellets were investigated and explained.

Improving roasting performance and consolidation of pellets made of ultrafine and super high grade magnetite concentrates by modifying basicity

For improving the strength of pellets made of ultrafine and super-high-grade magnetite concentrates,the influence of basicity(CaO/SiO2 ratio)on the roasting and consolidation of pellets was investigated.The results showed that with the basicity of pellets increasing from 0.09 to 0.60,the compressive strength of both preheated and roasted pellets achieved an evident improvement from 502 and 2519 to 549 and 3096 N/pellet,respectively;meanwhile,the roasting time decreased from 15 to 9.min.The low-viscosity liquid phases were easily generated in fired pellets at the basicity range of 0.40-0.60 under the roasting temperature of 1240℃,filled the voids between hematite particles and tightened the bonding among particles,effectively restraining the generation of concentric cracks and decreasing the porosity of fired pellets;low-viscosity liquid phases facilitated the solid diffusion of hematite,leading to the formation of coarse hematite crystals and thicker connecting necks.

Reduction Kinetics of Vanadium Titano-Magnetite Carbon Composite Pellets Adding Catalysts Under High Temperature

Experiments were carried out by adding CaF2 and NaF as catalysts in an Ar atmosphere to study the isothermal reduction kinetics of vanadium titano-magnetite carbon composite pellets under high temperature in the range from 1 473 to 1 673 K. The scanning electron microscope （SEM） was used to characterize the microstructure of product. By analyzing reduction mechanism, it was found that the rate controlling step was gas diffusion, and the activation energy was 178.39 kJ/mol without adding any catalysts. Adding CaF2 or NaF of 3% to vanadium titano-magnetite carbon composite pellets can decrease the apparent activation energy of reduction, and the decrease extent was 14.95 and 15.79 kJ/mol, respectively. In addition, temperature was an important factor influencing on reaction rate.

Influence of basicity on metallurgical performances of fired super high-grade magnetite pellets in hydrogen-rich gases

The influence of basicity on the metallurgical performances and reduction characteristics of fired super high-grade magnetite pellets under the simulated shaft furnace gas conditions was investigated.The fired pellets in the basicity range of 0.09(natural basicity)to 1.00 show superior reducibility and low-temperature disintegration performance.However,in the basicity range of 0.20–0.80,the abnormal swelling of the fired pellets occurs.Improving basicity from 0.09 to 0.40 promotes the generation of low melting point slag phases and lower porosity of fired pellets,and accelerates the growth and densification of hematite crystals,impeding the reduction of hematite particles and the formation of metallic iron shell.In addition,the slags that distribute between the hematite particles absorb the reduction stresses by increased distances between the particles during the reduction process,which leads to the large reduction swelling of pellets.