A modeling method for driving systems of four high rolling mill was put forward in order to analyze the origin of rolling mill’s chatter that brings about light and shade streaks on the surface of steel strip from as...A modeling method for driving systems of four high rolling mill was put forward in order to analyze the origin of rolling mill’s chatter that brings about light and shade streaks on the surface of steel strip from aspect of electromechanical coupling. The process and steps of modeling method was introduced by means of an example. The correctness of the model and the feasibility of the modeling method were verified in simulation experiment.展开更多
Some concrete methods are suggested in the article to control noises in main driving system of XK-736-type NC miller by analyzing working conditions of gears in the main driving system and bearings in the spindle gear...Some concrete methods are suggested in the article to control noises in main driving system of XK-736-type NC miller by analyzing working conditions of gears in the main driving system and bearings in the spindle gearshift system. Without changing the original design, noises are reduced ideally by modifying gear top, and by controlling the profile error ; the central distance of meshing gear, the quality of the inner and outer rings of bearings ; and the fit accuracy among bearing, hole and axis. The results may provide a reference for diagnosing and maintaining in future use.展开更多
The servomotor drive turret punch press is attracting more attentions and being developed more intensively due to the advantages of high speed,high accuracy,high flexibility,high productivity,low noise,cleaning and en...The servomotor drive turret punch press is attracting more attentions and being developed more intensively due to the advantages of high speed,high accuracy,high flexibility,high productivity,low noise,cleaning and energy saving.To effectively improve the performance and lower the cost,it is necessary to develop new mechanisms and establish corresponding optimal design method with uniform performance indices.A new patented main driving mechanism and a new optimal design method are proposed.In the optimal design,the performance indices,i.e.,the local motion/force transmission indices ITI,OTI,good transmission workspace good transmission workspace(GTW) and the global transmission indices GTIs are defined.The non-dimensional normalization method is used to get all feasible solutions in dimensional synthesis.Thereafter,the performance atlases,which can present all possible design solutions,are depicted.As a result,the feasible solution of the mechanism with good motion/force transmission performance is obtained.And the solution can be flexibly adjusted by designer according to the practical design requirements.The proposed mechanism is original,and the presented design method provides a feasible solution to the optimal design of the main driving mechanism for servo punch press.展开更多
The three dimensional variable cross-section roll forming is a kind of new metal forming technology which combines large forming force,multi-axis linkage movement and space synergic movement,and the sequential synergi...The three dimensional variable cross-section roll forming is a kind of new metal forming technology which combines large forming force,multi-axis linkage movement and space synergic movement,and the sequential synergic movement of the ganged roller group is used to complete the metal sheet forming according to the shape of the complicated and variable forming part data.The control system should meet the demands of quick response to the test requirements of the product part.A new kind of real time data driving multi-axis linkage and synergic movement control strategy of 3D roll forming is put forward in the paper.In the new control strategy,the forming data are automatically generated according to the shape of the parts,and the multi-axis linkage movement together with cooperative motion among the six stands of the 3D roll forming machine is driven by the real-time information,and the control nodes are also driven by the forming data.The new control strategy is applied to a 48axis 3D roll forming machine developed by our research center,and the control servo period is less than 10ms.A forming experiment of variable cross section part is carried out,and the forming precision is better than±0.5mm by the control strategy.The result of the experiment proves that the control strategy has significant potentiality for the development of 3D roll forming production line with large scale,multi-axis ganged and synergic movement.展开更多
The roller’s torsional self excited vibration caused by roller stick slip, and its influence on strip surface quality have been studied. Based on analysis of roller working surface stick slip, roller rotation dynamic...The roller’s torsional self excited vibration caused by roller stick slip, and its influence on strip surface quality have been studied. Based on analysis of roller working surface stick slip, roller rotation dynamics equations have been established. The nonlinear sliding frictional resistance has been linearized, and dynamics equations have been solved according to the characteristics of stick and slip between roller and strip. The results show that: 1) with decreasing stick time t 1, torsional vibration wave pattern gradually transforms from serration into sinusoid, and frictional self excited vibration can cover all frequency components which are lower than that of free vibration; 2) stick time t 1 is directly proportional to torque increment Δ M R , and is inversely proportional to live shaft stiffness K and drive shaft rotational velocity ω ; 3) when slip time t 2 is basically steady, the longer the stick time, the larger the energy that system absorbs and discharges. As the slip time is a constant, it easily arouses strip surface shear impact and surface streaks.展开更多
In the Metals Industry,interruption-free processes to produce high-quality end products are a prerequisite. The main drives together with the mill stands play a key role in the success of rolling mills.The crucial dem...In the Metals Industry,interruption-free processes to produce high-quality end products are a prerequisite. The main drives together with the mill stands play a key role in the success of rolling mills.The crucial demands placed on the drive system are:high-dynamic performance of drive and its control system,ability to handle the process related overloads,smooth running,high availability,high efficiency,easy serviceability and ability to integrate seamlessly with the automation systems.With numerous reference installations and many years of experience Siemens VAI has the wider expertise and the portfolio to provide the right drive for every application. This paper examines the latest innovation,SINAMICS drive technology,for both new drive applications as well as for modernizing the existing drives in rolling mill applications like hot strips mills,plate mills,cold rolling mills,and long rolling mills.展开更多
Recently,the China E-Business Research Center(100EC.CN)released the'2015 Monitoring Report of China E-business Market'.The report says that the China E-business transaction volume amounted to 18.3 trillion yua...Recently,the China E-Business Research Center(100EC.CN)released the'2015 Monitoring Report of China E-business Market'.The report says that the China E-business transaction volume amounted to 18.3 trillion yuan in 2015,up by 36.5%from a year ago,and marking an increase of 5.1 percentage points in growth rate.Meanwhile,the B2B E-business trade value totaled 13.9 trillion yuan,up展开更多
A robust torsional vibration suppression strategy is proposed for the main drive system of the rolling mill subject to uncertainties,disturbances and input saturation.With given model information incorporated into obs...A robust torsional vibration suppression strategy is proposed for the main drive system of the rolling mill subject to uncertainties,disturbances and input saturation.With given model information incorporated into observer design,an extended state observer that relies only on roller speed measurements is developed to estimate the system states and lumped uncertainties of the rolling mill main drive system.To handle the motor torque saturation,an auxiliary signal system with the same order as the plant is constructed.The error between the control input and plant input is taken as the input of the constructed auxiliary system,and a number of signals are generated to compensate for the effect of the motor torque saturation.Furthermore,a robust output feedback controller is introduced to obtain better transient and steady-state performance of the rolling mill main drive system and the stability of the closed-loop system is strictly proved via Lyapunov theory.Finally,comparative simulations are performed to verify the effectiveness and superiority of the proposed control strategy.展开更多
The lifting and lowering mechanism of the roll box of the saw gin, being an integral part of the ginning process, is used when starting the electric motor of the saw cylinder until its rated speed is reached to preven...The lifting and lowering mechanism of the roll box of the saw gin, being an integral part of the ginning process, is used when starting the electric motor of the saw cylinder until its rated speed is reached to prevent an increase in the load current on it, as well as to start the ginning process. The article defines the kinematics of the movement, and also studies the regularity of the movement of the roll box of the saw gin when lifting it with the help of a pneumatic drive. The kinematics of the roll box movement was determined through experimental studies. Knowing the equation of motion, using the second-order Lagrange equation, the regularity of the change in the lifting force of the roll box was determined. Here the system is closed, its degree of freedom is equal to one. The angle of rotation of the roll box is taken as a generalized coordinate. Numerical results were obtained using the Matlab software environment. The theoretical analysis and graphs for determining the lifting force of the roll box are presented. To study the kinematics of lifting the roll box, a method and a test bench have been developed. According to him, when the roll box was raised, its movement was recorded on video, the image was processed using the After Effect and CorelDraw programs, and the movement of the rod attachment point to the roll box was determined. And also the equation for changing the angle of rotation of the roll box is determined using the Matlab Curve Fiting program.展开更多
It was during the weekend that Miss Wu lover a shop selling the luxury brand Louis VThrough the window, she could indulged in the filled with all kinds of handbags, dustcoats anheels-all she yearned for. But she tarri...It was during the weekend that Miss Wu lover a shop selling the luxury brand Louis VThrough the window, she could indulged in the filled with all kinds of handbags, dustcoats anheels-all she yearned for. But she tarried on thand found herself embarrassed to enter.展开更多
The jointed shaft in the drivelines of the rolling mill, with its angle continuously varying in the production, has obvious impact on the stability of the main drive system. Considering the effect caused by the joint ...The jointed shaft in the drivelines of the rolling mill, with its angle continuously varying in the production, has obvious impact on the stability of the main drive system. Considering the effect caused by the joint angle and friction force of roller gap, the nonlinear vibration model of the main drive system which contains parametric excitation stiffness and nonlinear friction damping was established. The amplitude-frequency characteristic equation and bifurcation response equation were obtained by using the method of multiple scales. Depending on the bifurcation response equation, the transition set and the topology structure of bifurcation curve of the system were obtained by using the singularity theory. The transition set can separate the system into seven areas, which has different bifurcation forms respectively. By taking the 1 780 rolling mill of Chengde Steel Co for example, the simulation and analysis were performed. The amplitude-frequency curves under different joint angles, damping coefficients, and nonlinear stiffness were given. The variations of these parameters have strong influences on the stability of electromechanical resonances and the characteristic of the response curves. The best angle of the jointed shaft is 4.761 3° in this rolling mill.展开更多
文摘A modeling method for driving systems of four high rolling mill was put forward in order to analyze the origin of rolling mill’s chatter that brings about light and shade streaks on the surface of steel strip from aspect of electromechanical coupling. The process and steps of modeling method was introduced by means of an example. The correctness of the model and the feasibility of the modeling method were verified in simulation experiment.
基金supported by the University Research Projects of the Education Department of Zhejiang Province in 2011 under Grant No.Y20111926
文摘Some concrete methods are suggested in the article to control noises in main driving system of XK-736-type NC miller by analyzing working conditions of gears in the main driving system and bearings in the spindle gearshift system. Without changing the original design, noises are reduced ideally by modifying gear top, and by controlling the profile error ; the central distance of meshing gear, the quality of the inner and outer rings of bearings ; and the fit accuracy among bearing, hole and axis. The results may provide a reference for diagnosing and maintaining in future use.
基金supported by National Natural Science Foundation of China(Grant No.51021064)National Key Scientific and Technological Program of China(Grant No.2010ZX04004-116)
文摘The servomotor drive turret punch press is attracting more attentions and being developed more intensively due to the advantages of high speed,high accuracy,high flexibility,high productivity,low noise,cleaning and energy saving.To effectively improve the performance and lower the cost,it is necessary to develop new mechanisms and establish corresponding optimal design method with uniform performance indices.A new patented main driving mechanism and a new optimal design method are proposed.In the optimal design,the performance indices,i.e.,the local motion/force transmission indices ITI,OTI,good transmission workspace good transmission workspace(GTW) and the global transmission indices GTIs are defined.The non-dimensional normalization method is used to get all feasible solutions in dimensional synthesis.Thereafter,the performance atlases,which can present all possible design solutions,are depicted.As a result,the feasible solution of the mechanism with good motion/force transmission performance is obtained.And the solution can be flexibly adjusted by designer according to the practical design requirements.The proposed mechanism is original,and the presented design method provides a feasible solution to the optimal design of the main driving mechanism for servo punch press.
基金Supported by National Key Technology R&D Program(No.2011BAG03B03)
文摘The three dimensional variable cross-section roll forming is a kind of new metal forming technology which combines large forming force,multi-axis linkage movement and space synergic movement,and the sequential synergic movement of the ganged roller group is used to complete the metal sheet forming according to the shape of the complicated and variable forming part data.The control system should meet the demands of quick response to the test requirements of the product part.A new kind of real time data driving multi-axis linkage and synergic movement control strategy of 3D roll forming is put forward in the paper.In the new control strategy,the forming data are automatically generated according to the shape of the parts,and the multi-axis linkage movement together with cooperative motion among the six stands of the 3D roll forming machine is driven by the real-time information,and the control nodes are also driven by the forming data.The new control strategy is applied to a 48axis 3D roll forming machine developed by our research center,and the control servo period is less than 10ms.A forming experiment of variable cross section part is carried out,and the forming precision is better than±0.5mm by the control strategy.The result of the experiment proves that the control strategy has significant potentiality for the development of 3D roll forming production line with large scale,multi-axis ganged and synergic movement.
文摘The roller’s torsional self excited vibration caused by roller stick slip, and its influence on strip surface quality have been studied. Based on analysis of roller working surface stick slip, roller rotation dynamics equations have been established. The nonlinear sliding frictional resistance has been linearized, and dynamics equations have been solved according to the characteristics of stick and slip between roller and strip. The results show that: 1) with decreasing stick time t 1, torsional vibration wave pattern gradually transforms from serration into sinusoid, and frictional self excited vibration can cover all frequency components which are lower than that of free vibration; 2) stick time t 1 is directly proportional to torque increment Δ M R , and is inversely proportional to live shaft stiffness K and drive shaft rotational velocity ω ; 3) when slip time t 2 is basically steady, the longer the stick time, the larger the energy that system absorbs and discharges. As the slip time is a constant, it easily arouses strip surface shear impact and surface streaks.
文摘In the Metals Industry,interruption-free processes to produce high-quality end products are a prerequisite. The main drives together with the mill stands play a key role in the success of rolling mills.The crucial demands placed on the drive system are:high-dynamic performance of drive and its control system,ability to handle the process related overloads,smooth running,high availability,high efficiency,easy serviceability and ability to integrate seamlessly with the automation systems.With numerous reference installations and many years of experience Siemens VAI has the wider expertise and the portfolio to provide the right drive for every application. This paper examines the latest innovation,SINAMICS drive technology,for both new drive applications as well as for modernizing the existing drives in rolling mill applications like hot strips mills,plate mills,cold rolling mills,and long rolling mills.
文摘Recently,the China E-Business Research Center(100EC.CN)released the'2015 Monitoring Report of China E-business Market'.The report says that the China E-business transaction volume amounted to 18.3 trillion yuan in 2015,up by 36.5%from a year ago,and marking an increase of 5.1 percentage points in growth rate.Meanwhile,the B2B E-business trade value totaled 13.9 trillion yuan,up
基金supported by the National Natural Science Foundation of China(Grant Nos.U20A20187 and 61933009)the Top talents of Hebei provincial Education Department(Grant No.BJ2019047).
文摘A robust torsional vibration suppression strategy is proposed for the main drive system of the rolling mill subject to uncertainties,disturbances and input saturation.With given model information incorporated into observer design,an extended state observer that relies only on roller speed measurements is developed to estimate the system states and lumped uncertainties of the rolling mill main drive system.To handle the motor torque saturation,an auxiliary signal system with the same order as the plant is constructed.The error between the control input and plant input is taken as the input of the constructed auxiliary system,and a number of signals are generated to compensate for the effect of the motor torque saturation.Furthermore,a robust output feedback controller is introduced to obtain better transient and steady-state performance of the rolling mill main drive system and the stability of the closed-loop system is strictly proved via Lyapunov theory.Finally,comparative simulations are performed to verify the effectiveness and superiority of the proposed control strategy.
文摘The lifting and lowering mechanism of the roll box of the saw gin, being an integral part of the ginning process, is used when starting the electric motor of the saw cylinder until its rated speed is reached to prevent an increase in the load current on it, as well as to start the ginning process. The article defines the kinematics of the movement, and also studies the regularity of the movement of the roll box of the saw gin when lifting it with the help of a pneumatic drive. The kinematics of the roll box movement was determined through experimental studies. Knowing the equation of motion, using the second-order Lagrange equation, the regularity of the change in the lifting force of the roll box was determined. Here the system is closed, its degree of freedom is equal to one. The angle of rotation of the roll box is taken as a generalized coordinate. Numerical results were obtained using the Matlab software environment. The theoretical analysis and graphs for determining the lifting force of the roll box are presented. To study the kinematics of lifting the roll box, a method and a test bench have been developed. According to him, when the roll box was raised, its movement was recorded on video, the image was processed using the After Effect and CorelDraw programs, and the movement of the rod attachment point to the roll box was determined. And also the equation for changing the angle of rotation of the roll box is determined using the Matlab Curve Fiting program.
文摘It was during the weekend that Miss Wu lover a shop selling the luxury brand Louis VThrough the window, she could indulged in the filled with all kinds of handbags, dustcoats anheels-all she yearned for. But she tarried on thand found herself embarrassed to enter.
基金Item Sponsored by National Natural Science Foundation of China(51005196)Natural Science Foundation of Hebei Province of China(F2010001317,E2012203194)
文摘The jointed shaft in the drivelines of the rolling mill, with its angle continuously varying in the production, has obvious impact on the stability of the main drive system. Considering the effect caused by the joint angle and friction force of roller gap, the nonlinear vibration model of the main drive system which contains parametric excitation stiffness and nonlinear friction damping was established. The amplitude-frequency characteristic equation and bifurcation response equation were obtained by using the method of multiple scales. Depending on the bifurcation response equation, the transition set and the topology structure of bifurcation curve of the system were obtained by using the singularity theory. The transition set can separate the system into seven areas, which has different bifurcation forms respectively. By taking the 1 780 rolling mill of Chengde Steel Co for example, the simulation and analysis were performed. The amplitude-frequency curves under different joint angles, damping coefficients, and nonlinear stiffness were given. The variations of these parameters have strong influences on the stability of electromechanical resonances and the characteristic of the response curves. The best angle of the jointed shaft is 4.761 3° in this rolling mill.